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This manual provides basic information about the machine. Instructions and suggestions are
given covering its operation and care.

The illustrations and specifi cations are not binding in detail. We reserve the right to make
changes to the machine without notice, and without incurring any obligation to modify or pro-
vide new parts for machines built prior to date of change.

DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this
manual are read completely and are thoroughly understood. If problems develop or questions
arise in connection with installation, operation, or servicing of the machine, contact the com-
pany at the following location:

STOELTING

Ph: 800-558-5807

502 Hwy. 67

Kiel, WI 53042

Fax: 920-894-7029

© 2013 Stoelting, LLC, All Rights Reserved

Owner’s Manual

For M202 IntelliTec

Continuous Flow Machines

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Содержание IntelliTec M202 series

Страница 1: ...Model M202 IntelliTec OPERATORS MANUAL Manual No 513666 Rev 2...

Страница 2: ......

Страница 3: ...w parts for machines built prior to date of change DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this manual are read completely and are thoroughly understood If p...

Страница 4: ...t specific safety information the following safety defini tions are provided to assist the reader The purpose of safety symbols is to attract your at tention to possible dangers The safety symbols and...

Страница 5: ...tial Set Up and Operation 3 1 Operator s Safety Precautions 9 3 2 Operating Controls and Indicators 9 3 3 Sanitizing 10 3 4 Freeze Down and Operation 11 3 5 Mix Information 12 3 6 Removing Mix from Ma...

Страница 6: ......

Страница 7: ...d to assist qualified service personnel and operators in the installation operation and mainte nance of the M202 frozen custard machine NOTE Product breakdown could happen quicker if product is stored...

Страница 8: ...sides and 24 60 9 cm at the back They are charged with R 404A Air cooled units require one remote condensing unit with compressor per barrel Condensing units 285090 and 285091 ship from the factory w...

Страница 9: ...apping on the machine Remove the lower front and back panel on the machine F Remove the four lag bolts located inside machine on the frame with a 9 16 ratchet Remove the two lag bolts that hold the sk...

Страница 10: ...ach freezing cylinder 2 The electrical boxes are located behind the lower front panel Labels indicate which cylinder each electrical box powers No pigtails are supplied with the machine or condensing...

Страница 11: ...requirements for roof installations Allow at least 3 feet of clearance on the air intake and discharge sides of the condensers Do not set the condensers so that one is blowing air directly into the ot...

Страница 12: ...t with compressor per barrel Condensing units 285090 and 285091 ship from the factory with 20 lbs of R 404A for up to a 50 line set Add 1 lb of refrigerant for every 10 increase to the line set Line s...

Страница 13: ...psi Custard mixes that use an extract flavoring will run differently Try different pressure settings by adjust ing the AXV Adjust the pressure setting between 28 32 psi the machine will not operate co...

Страница 14: ...Owner s Manual 513666 8 M202B Model Machines...

Страница 15: ...nected G Donotoperateunderunsafeoperatingconditions Neveroperatethemachineifunusualorexcessive noise or vibration occurs 3 2 OPERATING CONTROLS AND INDICATORS Before operating the machine it is requir...

Страница 16: ...e auger willcontinuetorotateandhopperrefrigerationwill stop F Mix Low Light Indicator The MIX LOW message will appear on the LCD display to alert the operator to a low mix condition The message will d...

Страница 17: ...osition D Place a bucket under the slide E Pour the sanitizer into the hopper NOTE A small amount of sanitizer may drain into the bucket with the flow control shut and may seep out of the rear seal F...

Страница 18: ...checking the tem perature stir the thermometer in the frozen product to read the true temperature Old mix or mix that has been stored at elevated tempera tures will produce poor quality product with...

Страница 19: ...en the water has drained place the switch in the OFF position Allow the freezing cylinder to drain completely E Prepare Stera Sheen or equivalent cleaner in 2 gallons of 90 to 110 F 32 to 43 C water f...

Страница 20: ...parts should be replaced to ensure safety to both the operator and the customer and to maintain good machine performance and a quality Lubricate Back End of the Auger Lubricate the rear of the auger...

Страница 21: ...for storage of the machine over any long shutdown period A Turn the Freezing Cylinder OFF ON switch to the OFF position B Disconnect unplug from the electrical supply source C Clean thoroughly with a...

Страница 22: ...Owner s Manual 513666 16 M202B Model Machines...

Страница 23: ...f the cutout value is not attained during Standby Mode or if the Ready signal does not come on in Custard Mode or Italian Ice Mode This error is generally caused by very low mix levels in the hopper o...

Страница 24: ...r air clearance around the condenser In a water cooled machine check that the water is not shut off If the error persists contact your Authorized Stoelting Distributor for further assistance Error Cod...

Страница 25: ...mix 2 Call Stoelting service department and we can help over the phone to adjust setting properly 3 Air flow to condenser is blocked 3 Check for blockage and clean if necessary 4 Water cooled machine...

Страница 26: ...Owner s Manual 513666 20 M202B Model Machines...

Страница 27: ...al Wiring Materials 324141 Decal Caution Rotating Blades 324208 Decal Attention Refrigerant Leak Check 324346 Decal Caution Hazardous Moving Parts 324509 Decal Cleaning Instructions 324548 Decal Adequ...

Страница 28: ...00 20 Slide Short Chute 1 NT 0010 Wing Nut Stainless Steel 1 per barrel SL 0010 Seal Beater Shaft 1 per barrel 149014 Bushing Front Auger Support 1 per barrel 336588 Face Plate 1 per barrel 482055 Kno...

Страница 29: ...Machines Part Description Quantity 754021 Tube Flow Control Hopper 1 per barrel 2202565 Tray Drain 1 2202588 Cover w Handle Hopper 1 per barrel 2203311 SV Flow Control Rod 1 per barrel 5 1 HOPPER PAR...

Страница 30: ...Owner s Manual 513666 24 M202B Model Machines...

Страница 31: ...se obligations remedies are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Start Up and Training Checklist for the affected equipment b gives Stoelting pro...

Страница 32: ...ed to hoses piping or electrical equipment e Labor and travel charges due to return trips or waiting if the Authorized Stoelting Provider is prevented from promptly starting service work upon arrival...

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