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21

SECTION 4

TROUBLESHOOTING

4.1 ERROR CODES

The following error condition codes will display on the
control panel when the freezer is experiencing a problem.
The error condition code directs you to the system location
of the malfunction.

ERROR CODE

MALFUNCTION

01

Program Board

02

High Torque Error

03

Extended Run Time Error

04

Clean Error

05

Freezing Cylinder Sensor

07

Drive Motor Current

09

High Pressure Cutout

12

Left Hopper Sensor Error

13

Right Hopper Sensor Error

Any error causing condition must be corrected, then the
power turned off, and back on before the freezer will return
to normal operation.

4.2 UNDERSTANDING ERROR CODES

ERROR CONDITION CODE 01
If the control panel displays a program board error (Error
Code 01), place the Freezing Cylinder Off-On Switch in the
Off position, wait 10 seconds, and return the switch to the
On position. If the Control Panel still displays the error
condition code, call your Authorized Stoelting Distributor
for further assistance.

ERROR CONDITION CODE 02
If the control panel displays a high torque error (Error Code
02), the controller has sensed that the product in the
freezing cylinder has reached 125% of set consistency for
10 or more seconds. This condition may be caused if the
product consistency adjustment has been set too high. To
remedy this condition, place the Freezing Cylinder Off-On
Switch in the Off position, wait until the product in the
freezing cylinder has had adequate time to thaw to a
reasonably soft consistency, and return the switch to the
On position. Follow the Product Consistency Adjustment
procedures at the begining of this section and reduce the
Fine Adjustment value by a few points. If the Control Panel
still displays the error condition code, call your Authorized
Stoelting Distributor for further assistance.

ERROR CONDITION CODE 03
Extended run time errors (Error Code 03) are often times
caused by the mix running too low in the freezer’s hopper,
or if a restriction is preventing the mix from entering the
freezing cylinder. Check the mix level on the affected
freezing cylinder. If the level mix is low, add mix.  Look for
ice crystals in the liquid mix in the hopper. Ice crystals can
clog the mix inlet regulator, and prevent mix from entering
the freezing cylinder. If you find ice crystals in the mix,
check the temperature of the walk-in cooler where the mix
is stored.
Excessive compressor run time may also occur if the
condenser filter is dirty, or if the condenser is obstructed.
Check around the sides of the freezer, to be sure nothing
has been placed near the condenser vents. A minimum of
3" clearance is required.
After the cause of the problem is found and remedied,
place the Freezing Cylinder Off-On Switch in the Off
position, wait 10 seconds, and return the switch to the On
position. If the Control Panel still displays the error
condition code, call your Authorized Stoelting Distributor
for further assistance.

ERROR CONDITION CODE 04
If the freezer is left in the Clean Mode for more than 20
minutes, the control panel will display a Clean Error (Error
04). This condition does not reflect a problem with the
freezer itself. The Clean Error has been programmed into
the controller as a safeguard to protect the freezer from
potential damage caused by the freezer being accidentally
left in the clean mode. To remedy the Clean Error, place
the Freezing Cylinder Off-On Switch in the Off position,
wait 10 seconds, and return the switch to the On position.
If the Control Panel still displays the error condition code,
call your Authorized Stoelting Distributor for further assis-
tance.

ERROR CONDITION CODE 05
If the control panel displays a Freezing Cylinder Sensor
error (Error Code 05), place the Freezing Cylinder Off-On
Switch in the Off position, wait 10 seconds, and return the
switch to the On position. If the Control Panel still displays
the error condition code, call your Authorized Stoelting
Distributor for further assistance.

NOTE

When the freezer encounters a Freezing Cylinder Sensor
Error, the freezer will automatically be switched to run on
pre-configured timing cycles. This mode will allow you to
continue serving product until the freezer can be serviced.

Содержание Futura F144I

Страница 1: ...Futura F144I OWNER S MANUAL Manual No 513608 April 2005...

Страница 2: ......

Страница 3: ...are certified in the Stoelting Technicare program Model No _______________________ Serial No _______________________ Purchase Date ____________________ Start Up Date ____________________ CALL Distrib...

Страница 4: ......

Страница 5: ...new parts for freezers built prior to date of change DO NOT ATTEMPT to operate the freezer until instructions and safety precautions in this manual are read completely and are thoroughly understood If...

Страница 6: ......

Страница 7: ...light specific safety information the following safety definitions are provided to assist the reader The purpose of safety symbols is to attract your attention to possible dangers The safety symbols a...

Страница 8: ......

Страница 9: ...g 9 3 4 Freeze Down and Operation 10 3 5 Mix Information 11 3 6 Removing Mix from Freezer 11 3 7 Cleaning the Freezer 12 3 8 Disassembly of Freezer Parts 12 3 9 Cleaning the Freezer Parts 14 3 10 Sani...

Страница 10: ...tizingAgitator Shaft 10 15 Dispensing Product 11 16 Removing Mix Inlet Regulator 11 17 Draining Mix 12 18 CleaningAgitator Shaft 12 19 Auger Flight Wear and Front Auger Support Wear 13 20 Removing Fro...

Страница 11: ...akes or smoothies from the right spigot with the conve nience and cost of one unit The freezer is designed to be usedwithbothbarrelsinoperation Ifyoudesiretouseone barrel only the freezer must be clea...

Страница 12: ...s 20 Amp maximum fuse or circuit breakers NEMA 6 20P power cord provided Automatic safeguard circuit built into electronic control protects major freezer components under normal operating conditions R...

Страница 13: ...intain a safe working environment The labels have been designed to withstand washing and cleaning All labels must remain legible for the life of the freezer Fig 3 Warning Label Locations Labels should...

Страница 14: ...is necessary level the freezer by turning the bottom part of each leg in or out Then separate freezer base gasket and install with the seam to the back and the flat to the bottom C Air cooled freezers...

Страница 15: ...front of the freezer to the door end of the stand Secure the freezer to the stand with the nuts and lock washers provided Then separate freezer base gasket and install the seam to the back and the fl...

Страница 16: ...6...

Страница 17: ...ve noise or vibration occurs SECTION 3 INITIAL SET UP AND OPERATION 3 2 OPERATION CONTROLS AND INDICATORS Before operating the freezer it is required that the operator know the function of each operat...

Страница 18: ...and place the Freez ing Cylinder Off On switch to the ON position Refer to Troubleshooting in Section 4 H Green Light The green light is used to indicate that the product has reached the proper consi...

Страница 19: ...OW speed position The HIGH speed position is used to blend fruit into dairy mix when making smoothies The LOW speed position is used during cleaning procedures Figure 11 Mix Inlet Regulator 3 3 SANITI...

Страница 20: ...or O ring or check if the mix inlet regulator was installed correctly or that the freezer is level F Place the FREEZING CYLINDER OFF ON switch in the ON position then press the PUSH TO FREEZE swtich u...

Страница 21: ...e used in place of cleaning and sani tizing Frequency of cleaning and sanitizing is determined by Federal State and local regula tory agencies Figure 15 Dispensing Product 3 5 MIX INFORMATION Mix can...

Страница 22: ...container under the spigot to catch the water When the water has drained turn the FREEZING CYLINDER OFF ON switch to the OFF position Allow the freezer barrel to drain completely CAUTION Hazardous Mo...

Страница 23: ...the studs Fig 20 Figure 20 Removing Front Door C Remove the rosette caps from the front door Push the spigot body through the bottom of the front door and remove Fig 21 Figure 21 Front Door Disassemb...

Страница 24: ...3 11 ASSEMBLY OF FREEZER To assemble the freezer parts refer to the following steps NOTE Petrol Gel sanitary lubricant or equivalent must be used when lubrication of parts is specified NOTE The Unite...

Страница 25: ...to the surface of the cam on the spigot handle prior to assembly of handle to the spigot body H Install the spigot bodies with O rings into the front door from the bottom Fig 26 Push straight up until...

Страница 26: ...g efforts within a layer of soil material milkstone Thorough cleaningproceduresthatinvolvemilkstone removal are critical for operators of frozen dessertmachines SANITIZING Kills bacteria Can be effect...

Страница 27: ...the ability to remove milkstone Milkstone will become a problem if not remedied with additional products and procedures THE USE OF CHLORINE TEST STRIPS Test strips are used to determine concentration...

Страница 28: ...eriodic cleaning To clean refer to the following procedures 1 Remove the Phillips head screw from the bottom of the right side panel and then slide the panels down and out 2 To remove the condenser fi...

Страница 29: ...he drive motor and refrigeration systemwhenthepre programmedconsistencyisreached The control panels on the front of the freezer allow the operator to adjust each freezing cylinder to create the desire...

Страница 30: ...20...

Страница 31: ...ing cylinder Check the mix level on the affected freezing cylinder If the level mix is low add mix Look for ice crystals in the liquid mix in the hopper Ice crystals can clog the mix inlet regulator a...

Страница 32: ...ORCONDITIONCODE12 If the control panel displays a left hopper sensor error Error Code 12 place the Freezing Cylinder Off On Switch in the Off position wait 10 seconds and return the switch to the On p...

Страница 33: ...d s i r e s n e d n o C 4 t f o s o o t g n i t t e s y c n e t s i s n o C 5 n e k o r b e r a x i m n i s r e z i l i b a t S 6 n w o d g n o r w d e l b m e s s a s i r e g u A 7 m e l b o r p n o...

Страница 34: ...n w o d r o t a l u g e r t e l n i x i m e c a l p e R 2 g n i r O r o t a l u g e r t e l n i x i m e c a l p e R 3 h s u r b d e z i t i n a s h t i w n a e l C 4 t c u d o r p h s e r f h t i w r...

Страница 35: ...5 5 8 ID x 1 8 CS Front Door 1 625133 4 ID x 3 16 CS O rings are drawn to Approximate Size Rear Seal 1 624678 5 1 1 8 ID x 3 16 CS Part Number Description Part Number Description 208135 Brush Nylon 16...

Страница 36: ...94255 Auger Spring 8 10 624677 5 O ring Mix Inlet Regulator and Spigot Extension 5 Pack 6 11 3170644 Front Auger Support 2 12 149003 Auger Bushing 2 13 4157968 Auger Shaft 2 14 624678 O ring Auger Sha...

Страница 37: ...es are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Checklist Warranty Registration Card for the affected equipment b gives Stoelting prompt written noti...

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