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Owner’s Manual #513613 

13 

E112/F112 Model Machines

N. 

Insert the spigot handle so the hole lines up and 
insert the spigot pin. 

O. 

Install the mix inlet regulator into the hopper if 
using shake mix. If using slush mix, the mix inlet 
regulator is not required.

P. 

Install the hopper cover, drain tray, drip tray, and 
drip tray grid.

3.12 ROUTINE CLEANING

To remove spilled or dried mix from the machine exterior, 
wash in the direction of the fi nish with warm soapy water 
and wipe dry. Do not use highly abrasive materials as 
they will mar the fi nish.

3.13 PREVENTIVE MAINTENANCE

Stoelting recommends that a maintenance schedule be 
followed to keep the machine clean and operating properly.

CLEANING AND SANITIZING INFORMATION

Special consideration is required when it comes to food 
safety and proper cleaning and sanitizing.

The following information has been compiled by Purdy 
Products Company, makers of Stera-Sheen Green La-
bel Cleaner/Sanitizer and specifi cally covers issues for 
cleaning and sanitizing frozen dessert machines. This 
information is meant to supplement a comprehensive 
food safety program.

SOIL MATERIALS ASSOCIATED WITH FROZEN 

DESSERT MACHINES

MILKFAT/BUTTERFAT – As components of ice-cream/
frozen custard mix, these soils will accumulate on the 
interior surfaces of the machine and its parts. Fats are 
diffi cult to remove and help attribute to milkstone build-up.

MILKSTONE – Is a white/gray fi lm that forms on equip-
ment and utensils that come in contact with dairy products. 
These fi lms will accumulate slowly on surfaces because of 
ineffective cleaning, use of hard water, or both. Milkstone 
is usually a porous deposit, which will harbor microbial 
contaminants and eventually defy sanitizing efforts.

Once milkstone has formed, it is very diffi cult to remove. 
Without using the correct product and procedure, it is 
nearly impossible to remove a thick layer of milkstone. 
(NOTE: general-purpose cleaners DO NOT remove 
milkstone.) This can lead to high bacteria counts and a 
food safety dilemma.

IT IS BEST TO CONTROL MILKSTONE ON A DAILY BA-
SIS BEFORE IT CAN BECOME A SIGNIFICANT FOOD 
SAFETY PROBLEM.

In addition to food safety, milkstone can cause premature 
wear to machine parts which can add to costs for replace-
ment parts or possibly more expensive repairs if worn 
machine parts are not replaced once they have become 
excessively worn.

IMPORTANT DIFFERENCES BETWEEN CLEANING 

AND SANITIZING

CLEANING vs. SANITIZING

It is important to distinguish between cleaning and sanitiz-
ing. Although these terms may sound synonymous, they 
are not. BOTH are required for adequate food safety and 
proper machine maintenance.

CLEANING

• 

Is the removal of soil materials from a surface.

• 

Is a prerequisite for effective sanitizing.

NOTE

An UNCLEAN surface will harbor bacteria that can 
defy sanitizing efforts.

Bacteria can develop and resist sanitizing efforts within 
a layer of soil material (milkstone). Thorough cleaning 
procedures that involve milkstone removal are critical for 
operators of frozen dessert machines.

SANITIZING

• Kills 

bacteria.

• 

Can be effective on clean surfaces only.

NOTE

Using a SANITIZER on an unclean surface will not 
guarantee a clean and safe frozen dessert machine.

PROPER DAILY MAINTENANCE: THE ONLY WAY TO 

ASSURE FOOD SAFETY AND PRODUCT QUALITY

Proper daily maintenance can involve a wide variety 
of products and procedures. Overall, the products and 
procedures fall into three separate categories. (Please 
note that this is a brief overview intended for informational 
purposes only.)

1. 

CLEANING – This involves draining mix from 
the freezing cylinder and rinsing the machine 
with water. Next, a cleaner is run through the 
machine. Then, the machine is disassembled 
and removable parts are taken to the sink for 
cleaning.

2. 

MILKSTONE REMOVAL – Since almost all 
cleaners do not have the ability to remove 
milkstone, the use of a delimer becomes 
necessary. Although this procedure may not be 
needed on a daily basis, it will usually follow the 
cleaning procedure. It requires letting a delimer 
solution soak in the machine for an extended 
period of time. Individual parts are also soaked in 
a deliming solution for an extended period of time 
(more about delimers in Additional Information).

CAUTION

Do not place the mix inlet regulator into the hopper 
before installing the auger. Attempting to install the 
auger with the mix inlet regulator in place will dam-
age the regulator.

Содержание E112

Страница 1: ...Model E112 F112 OPERATORS MANUAL Manual No 513613 Rev 7...

Страница 2: ......

Страница 3: ...built prior to date of change DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this manual are read completely and are thoroughly understood If problems develop or q...

Страница 4: ...ecific safety information the following safety defini tions are provided to assist the reader The purpose of safety symbols is to attract your at tention to possible dangers The safety symbols and the...

Страница 5: ...wn and Operation 9 3 5 Mix Information 9 3 6 Removing Mix From Machine 10 3 7 Cleaning the Machine 10 3 8 Disassembly of Machine Parts 10 3 9 Cleaning the Machine Parts 11 3 10 Sanitize Machine and Ma...

Страница 6: ......

Страница 7: ...he machines are equipped with fully automatic controls toprovideauniformproduct Theywilloperatewithalmost any type of shake or frozen beverage mix This manual is designed to help qualified service per...

Страница 8: ...Owner s Manual 513613 2 E112 F112 Model Machines Figure 1 2 Specifications E112 F112 1 2 SPECIFICATIONS...

Страница 9: ...cord provided NEMA6 15P power cord provided International Option 1 Phase 220 240 VAC 50Hz 1 Phase 220 240 VAC 50Hz Compressor 6 000 Btu hr 8 600 Btu hr Drive Motor 1 3 hp 3 4 hp Air Flow Air cooled un...

Страница 10: ...Owner s Manual 513613 4 E112 F112 Model Machines...

Страница 11: ...d later advise the carrier within 10 days and request inspection The customer must place claim for damages and or shortages in shipment with the carrier Stoelting Inc cannot make any claims against th...

Страница 12: ...power cord to the proper power supply The plug on the E112 is designed for 115VAC 20 amp duty and the plug on the F112 isdesignedfor208 240VAC 15ampduty Check thenameplateonyourmachineforpropersupply...

Страница 13: ...r has been disconnected G Donotoperateunderunsafeoperatingconditions Neveroperatethemachineifunusualorexcessive noise or vibration occurs 3 2 OPERATING CONTROLS AND INDICATORS Before operating the mac...

Страница 14: ...to Section 5 4 for Autofill options H Light Kit Optional E112 Part 2183800 F112 Part 2187102 The light kit is installed behind the header panel and illuminates a translucent header panel I Bottle Rac...

Страница 15: ...a small amount of mix to remove any remaining sanitizer D Fill the hopper with pre chilled 40 F or 4 C mix NOTE Do not overfill the hopper Mix level must be below the air inlet tube on the mix inlet...

Страница 16: ...r the spigot to catch the water When the water has drained place the switch in the OFF middle position Allow the freezing cylinder to drain completely E Prepare sanitizing solution according to manufa...

Страница 17: ...ions to provide a 100 ppm strength solution Mix the sanitizer in quantities of no less than 2 gallons of 90 to 110 F 32 to 43 C water Check the strength of the sanitizing solution Use a chlorine test...

Страница 18: ...C Put a small amount of spline lubricant on the hex end of the auger shaft Asmall container of spline lubricant is shipped with the machine D Install the plastic auger blade onto the auger E Push the...

Страница 19: ...EM In addition to food safety milkstone can cause premature wear to machine parts which can add to costs for replace ment parts or possibly more expensive repairs if worn machine parts are not replace...

Страница 20: ...e of the test strip dispenser to determine the approximate chlorine concentration The ideal concentration of chlorine needs to be 100 ppm as stated by the FDA NOTE Follow the directions on the contain...

Страница 21: ...ndenser needs a cool clean supply of water to properly cool the machine Inlet and discharge lines must be 3 8 I D minimum Make sure the machine is receiving an unrestricted supply of cold clean water...

Страница 22: ...Owner s Manual 513613 16 E112 F112 Model Machines...

Страница 23: ...current with another 3 second pre stir After the third attempt the compressor will run on timers N A Operation Every 7 minutes the auger will run for 90 seconds Timers or until torque switch remains...

Страница 24: ...middle position for 15 minutes then restart Drive belt slipping or squealing 1 Worn drive belt 2 Freeze up Auger will not turn 3 Not tensioned properly 1 Replace drive belt 2 Turn CLEAN OFF ON switch...

Страница 25: ...cal Caution Rotating Blades 1 1 324208 Decal Attention Refrigerant Leak Check 1 1 324393 Decal Stoelting Swirl Logo 1 1 324509 Decal Cleaning Instructions 1 1 324548 Decal Adequate Ventilation 6 1 324...

Страница 26: ...all versions of the E112 and F112 Refer to page 21 to view the complete listing 630053 2183739 624645 624644 336551 2183099 570196 624545 625310 E112 2202181 F112 2202068 2183444 E112 2187600 F112 218...

Страница 27: ...Rear Seal Black 5 Pack 1 1 625310 Quad Ring Front Door Black 1 1 630053 Rod Torque Actuator 1 1 666786 Seal Rear Auger Black 1 1 2183099 Breaker Bar Spigot Body 1 1 2183100 Blade Scraper E112 Ser 0 22...

Страница 28: ...1 shake only 1 695714 Spring Consistency Adjustment Red 1 shake only 744252 Tray Drain 18 3 8 Long 1 744254 Tray Drip E112 Ser 24587 Plus F112 All 1 1 744273 Tray Drip E112 Ser 0 24586 1 744281 Tray...

Страница 29: ...I is powered by gas and pumps up to 45 gallons per hour Fill O Matic II Fill O Matic III Fill O Matic II Part Numbers Autofill System 4177349 E112 Autofill Kit 2183807 F112 Autofill Kit 2187101 Usage...

Страница 30: ...Owner s Manual 513613 24 E112 F112 Model Machines...

Страница 31: ...se obligations remedies are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Start Up and Training Checklist for the affected equipment b gives Stoelting pro...

Страница 32: ...ed to hoses piping or electrical equipment e Labor and travel charges due to return trips or waiting if the Authorized Stoelting Provider is prevented from promptly starting service work upon arrival...

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