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19

SECTION 4

MAINTENANCE INSTRUCTIONS

4.1 FREEZER ADJUSTMENT

This section is intended to provide maintenance personnel
with a general understanding of the freezer adjustments. It
is recommended that any adjustments in this section be
made by a qualified person.

4.2 PRODUCT TEMPERATURE ADJUSTMENT

A potentiometer is used to control the product tempera-
ture. To change the temperature of the product, follow the
steps below:

A.

Remove the two screws under each corner of the
header display sign, then pull sign out and down.

NOTE

Removal of inside electrical box cover (if present) is not
necessary when making temperature adjustments.

B.

Use a screw driver to make desired adjustment. A
label near the potentiometer will give complete in-
structions. (See Fig. 20)

Figure 20. Potentiometer

Figure 21. Belt Adjustment (Model 237 Shown)

D.

If an adjustment is necessary, loosen jam nut on
motor adjustment plate. Then tighten or loosen ad-
justing nut for proper tension and tighten jam nut. On
Model 237R you must loosen the four motor plate
retaining nuts.

NOTE

Belt life will be increased if new drive belts are tight-
ened after two or three weeks of operation.

4.4 CONDENSER CLEANING AIR-COOLED
      FREEZERS)

     CAUTION

Hearing Protection Required!

This procedure emits a loud noise. Wear proper hearing
protection. Failure to wear proper hearing protection
may result in permanent hearing loss.
The condenser requires periodic cleaning. To clean the
condenser, refer to the following steps:

NOTE

Some freezers have a condenser filter. To clean,
remove and wash in warm soapy water. Rinse in
clean water and shake dry, taking care not to dam-
age filter in any way.

A.

Visually inspect the condenser for dirt. (Remove front
panel on self-contained freezers.)

B.

If the condenser is dirty, place a wet towel over the
front of the condenser.

C.

Using compressed air or CO2 tank, blow out the dirt
from the back of the condenser. Most of the dirt will
cling to the wet towel.

ÅÅÅÅÅ

Potentiometer

4.3 DRIVE BELT TENSION ADJUSTMENT

To check belt tension, refer to Figure 21 and follow the
steps below:

                             

   WARNING

Disconnect all electric power before servicing. Follow
proper lockout/tagout procedures to ensure the power
cannot be inadvertently energized. Failure to disconnect
power before servicing could result in death or serious
injury.

        WARNING

Moving belts and pulleys can crush and dismember. Do
not operate machine with cabinet panels removed.

A.

Remove either side panel.

B.

Press firmly on one belt. (See Figure 21)

C.

When the tension is properly adjusted, the outside of
the depressed belt should be approximately in line
with the inside of the other belt.

Содержание DQ Challenger 217

Страница 1: ...OWNER S MANUAL DQ CHALLENGER SERIES SOFT SERVE SHAKE MACHINE Manual No 513561 June 03 Rev 3...

Страница 2: ......

Страница 3: ...are certified in the Stoelting Technicare program Model No _______________________ Serial No _______________________ Purchase Date ____________________ Start Up Date ____________________ CALL Distrib...

Страница 4: ......

Страница 5: ...ot binding in detail We reserve the right to make changes atanytimewithoutnotice tothefreezeranditscomponents withoutincurringanyobligationtoequip same on freezer components built prior to date of cha...

Страница 6: ......

Страница 7: ...3 12 Sanitizing Procedures 11 3 13 Initial Freeze Down and Operation 12 3 14 Removing Mix From the Freezer 13 3 15 Disassembly and Assembly of Front Door Model 217 and 237R 14 3 16 Disassembly and As...

Страница 8: ...e PumpInstallation 8 7 Warning Label Locations 10 8 OperatingControls 11 9 Air Bleed 12 10 PumpSwitch 12 11 Front Door Disassembly 14 12 SpinnerAssembly 15 13 Auger with Rubber Rear Seal 16 14 Auger D...

Страница 9: ...S r o s s e r p m o c e k a h s P H 0 2 d n a e v r e s t f o s P H 5 2 a h t i w r o t o m e v i r d P H 2 a e d u l c n i s l e d o m e v o b a e h T p m u p x i m 9 1 2 l e d o m g n i t l e o t S...

Страница 10: ...2...

Страница 11: ...t freezer and screw caster extension or leg into the bottom of frame at each corner Refer to caster and leg options in Figure 1 Figure 1 Caster Options For Models DQ217 217R 225R 237R WARNING FREEZER...

Страница 12: ...4 Figure 2 Water Connections Figure 3 ElectricalConnections Water Out Water In Access Holes...

Страница 13: ...wer lines in the junction box three phase only Recheck auger shaft rotation Fig 4 NOTE Three phase freezers in areas of unbalanced elec trical loads require special attention when connect ing input el...

Страница 14: ...6 Figure 5 Remote Condenser...

Страница 15: ...s Hand tighten until secure 6 Mount pump to bracket with wing nuts B Connect 1 2 1 27cm I D plastic food grade tubing to the mix container Secure with hose clamps 5 8 tubing is used with the 219 pump...

Страница 16: ...8 Figure 6 Mix Transfer Line and Pump Installation...

Страница 17: ...ing All labels must remain legible for the life of the freezer Labels should be checked periodically to be sure they have not been damaged or removed and that they can be recognized as warning labels...

Страница 18: ...move watches rings or jewelry which could cause a serious accident D Maintain a clean work area Avoid accidents by cleaning the area and keeping it clean E Stay alert at all times Know which switch pu...

Страница 19: ...ess than 18 ounce 53 liters in one minute NOTE Do not leave the switch in the MAXIMUM position during slow or moderate dispensing as the product temperature will become too cold 3 8 DOOR INTERLOCK SWI...

Страница 20: ...anitized soft bristle brush or equivalent dipped in sanitizing solution clean mix container remote models or sides of hopper exterior of pump and underside of hopper cover hopper models H After five m...

Страница 21: ...x from freezer Close spigot C Place POWER switch in CLEAN position 20 min utes maximum C Place the mix pump switch located on the mix pump in the ON position Immediately open the spigot and let approx...

Страница 22: ...rontDoorDisassembly Allow the mix to agitate in freezer barrel until the mix has become a liquid D Place the mix pump in the ON position Open spigot and pump liquid mix through the freezer When empty...

Страница 23: ...ly a thin film of sani tary lubricant to the O rings 5 Insert the air bleed valves from the back of the front door Install compression springs onto air bleed valves then screw on knobs finger tight 6...

Страница 24: ...freezer barrel As the auger is with drawn remove each plastic flight and spring from the auger Fig 14 NOTE Be careful not to scratch inside of the freezer barrel when removing flights or augers 6 Remo...

Страница 25: ...lifting adaptor straight out 2 Remove the O rings for cleaning Section 3 15 describes the correct procedure for O ring removal identification and care B Assembly of Mix Line Adaptor 1 On remote pump...

Страница 26: ...using the 1 1 2 x 30 brush provided D Clean the rear seal surface from the inside of the freezerbarrel E Removethereardriptraybyopeningaccessdooron side panel Clean and replace drip tray 3 20SANITIZE...

Страница 27: ...ction Required This procedure emits a loud noise Wear proper hearing protection Failure to wear proper hearing protection may result in permanent hearing loss The condenser requires periodic cleaning...

Страница 28: ...NDEDSTORAGE Refertothefollowingstepsforwinterizingthefreezerorfor storing the freezer over any long period of shutdown time A Clean thoroughly with warm detergent all parts that comeincontactwithmix R...

Страница 29: ...P 4 e s i w k c o l c o t n o i t a t o r e g n a h C 5 l a e s r e g u a r a e R s k a e l d e t a c i r b u l t o n l a e s r e g u a r a e R 1 g n o r w d e l l a t s n i r o g n i s s i m l a e S...

Страница 30: ...22...

Страница 31: ...ts supply your serviceperson with the following information A Model number of equipment B Serial number of model stamped on nameplate C Part number part name and quantity needed NOTE Minimum billing i...

Страница 32: ...570998 1 Retaining Pin 17 2146293 1 Spigot Extension 2 217 225 18 624655 1 Spigot O ring 19 624645 1 Spigot Extension O ring 20 3152581 1 Spigot White 217 225 21 624677 2 Spigot O ring 22 1143021 02...

Страница 33: ...3157855 1 Cam Assy Left 4 2156997 1 Handle Center 5 2156999 1 Handle Left 6 2157850 1 Handle Right 7 221619 3 Bushing Spacer 8 1154703 3 Washer 9 625440 3 Ring Retaining 1 00 Dia 10 482039 3 Knob Hand...

Страница 34: ...iption 1 2104552 1 Front Auger Support 2 149003 1 Front Auger Support Bushing 3 381804 2 Auger Flight 4 694255 2 Spring 5 4151178 1 Auger Shaft 6 624678 1 Rear Seal O ring 7 1151859 1 Rear Seal Adapto...

Страница 35: ...ing 8 653035 1 Thumb Screw Belt Guard 9 2143042 1 Left Belt Guard 10 2143041 1 Right Belt Guard 11 2119118 1 Spinner Bearing w Bracket 12 599102 1 Pulley 13 150914 1 Spinner V Belt Ser 0 7805 14 See M...

Страница 36: ...9012 Access Door w o Hole 1134884 01 Access Door w Hole 2170739 Adaptor mix Line Remote Feed 1177366 Adaptor O ring 624607 Adaptor Lock Clip 696130 Hopper Front Cover 314425 Hopper Rear Cover 217 221...

Страница 37: ...icable Electrical Codes 324106 Caution Hazardous Moving Parts 324107 Turn Off Before Cleaning 324108 Proper Grounding 324113 Elect Shock Hazard to power source 324125 Hazardous Rotating Blades 324141...

Страница 38: ...30...

Страница 39: ...e conditions that Buyer a signs and returns to Stoelting upon installation the Checklist Warranty Registration Card for the affected equipment b gives Stoelting prompt written notice of any claimed br...

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