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© STÖBER plc 1998

05.02.01

Safety Precautions

Before installing and putting this equipment into operation, please read these safety precautions and
warnings carefully and all the warning signs attached to the equipment. Make sure that the warning signs
are kept in a legible condition and replace missing or damaged signs.

WARNING

This equipment contains hazardous voltages and
controls hazardous rotating mechanical parts. Loss
of life, severe personal injury or property damage
can result if the instructions contained in this
manual are not followed.

Only suitable qualified personnel should work on
this equipment, and only after becoming familiar
with all safety notices, installation, operation and
maintenance procedures contained in this manual.
The successful and safe operation of this
equipment is dependent upon its proper handling,
installation, operation and maintenance.

 

The CombiDrive

®

 operates at high voltages.

 

ALWAYS isolate the equipment from the power
supply before starting any work on it.

 

The dc-link capacitor remains charged to
dangerous voltages even when the power is
removed. For this reason it is not permissible
to open the equipment until one minute after
the power has been turned off. When handling
the open equipment it should be noted that live
parts are exposed. Do not touch these live
parts.

 

The equipment must not be connected to a
supply via an ELCB (Earth Leakage Circuit
Breaker

 

- see DIN VDE 0160, section 6.5).

 

The following terminals can carry dangerous
voltages even if the inverter is inoperative:

 

-the power supply terminals L1, L2, L3.

- the motor terminals U, V, W.

 

Ensure that the inverter’s cover has been fitted
correctly before applying mains power to the
CombiDrive

®

. If a Braking Unit has been

supplied, ensure that the terminal connections
fitted to the underside of the cover mate
correctly with those on the inverter when
refitting the cover.

 

Only qualified personnel may connect, start the
system up and repair faults. These personnel
must be thoroughly acquainted with all the
warnings and operating procedures contained
in this manual.

 

Certain parameter settings may cause the
motor to restart automatically after an input
power failure.

 

This equipment must not be used as an
‘emergency stop’ mechanism (see EN 60204,
9.2.5.4).

CAUTION

 

Children and the general public must be
prevented from accessing or approaching the
equipment!

 

This equipment may only be used for the
purpose specified by the manufacturer.
Unauthorised modifications and the use of
spare parts and accessories that are not sold
or recommended by the manufacturer of the
equipment can cause fires, electric shocks
and injuries.

 

Keep these operating instructions within easy
reach and give them to all users!

European Low Voltage & EMC Directives

The CombiDrive

®

 product complies with the requirements of the Low

Voltage Directive 73/23/EEC and the EMC Directive 89/336/EEC.

The units are certified for compliance with the following standards:

EN 60204-1

Safety of machinery - Electrical equipment of
machines

EN 60146-1-1

Semiconductor converters - General
requirements and line commutated converters

BS EN50081-2: 1995 Generic Emission Standard - Industrial

Environment

BS EN50082-2: 1995 Generic Immunity Standard - Industrial

Environment

Proviso:

The CombiDrive

®

 does not meet CE requirements when

an OPm2 is connected.

European Machinery Directive

The CombiDrive

®

 product (combined inverter and motor assembly) is

suitable for incorporation into machinery.

The CombiDrive

®

 must not be put into service until the machinery into

which it is incorporated has been certified to be in compliance with the
provisions of the European Directive 89/392/EEC.

Note:

Only valid for machinery to be operated in the European
Community.

European EMC Directive

When installed according to the recommendations described in this
manual, the CombiDrive

®

 fulfills all requirements of the EMC directive as

defined by the EMC Product Standard for Power Drive Systems
EN61800-3.

Содержание CombiDrive

Страница 1: ...STÖBER CombiDrive SIEMENS Micromaster integrated Installation and Commissiong instructions It ist essential to read and comply with these instructions prior to installation and commissioning 01 2001 ...

Страница 2: ...Safety precautions 1 1 OVERVIEW 2 2 INSTALLATION 3 3 OPERATING INFORMATION 10 4 CLEAR TEXT DISPLAY MODULE SYSTEM PARAMETERS 15 5 FAULT CODES 30 6 SPECIFICATIONS 31 7 SUPPLEMENTARY INFORMATION 34 8 ACCESSOIRES 37 ...

Страница 3: ...he cover Only qualified personnel may connect start the system up and repair faults These personnel must be thoroughly acquainted with all the warnings and operating procedures contained in this manual Certain parameter settings may cause the motor to restart automatically after an input power failure This equipment must not be used as an emergency stop mechanism see EN 60204 9 2 5 4 CAUTION Child...

Страница 4: ...to control up to 31 CombiDrive via the USS protocol Optional remote control capability via RS485 serial link using PROFIBUS DP Factory default parameter settings pre programmed for European and North American requirements Output frequency and hence motor speed can be controlled by one of four methods 1 Built in potentiometer 2 High resolution analogue setpoint voltage or current input 3 Fixed freq...

Страница 5: ...the system 0V at the inverter as described below may prove effective 1 Ensure that all equipment is well earthed using short thick earthing cable connected to a common star point or busbar It is particularly important that any control equipment that is connected to the inverter such as a PLC is connected to the same earth or star point as the inverter via a short thick link Flat conductors e g met...

Страница 6: ...hub length to length of shaft end 0 8 and they run at speeds of 1500 rpm In such cases rebalancing may be necessary e g by reducing the distance by which the featherkey protrudes from the transmission element and the shaft surface WARNING Take suitable precautions to prevent transmission elements from being touched If the CombiDrive is started up without a transmission element attached the feather...

Страница 7: ...0 75 kW PM 75 1 122 193 259 5 Motor type Motor output rating Inverter type Width b Dimension w qx 71 L 0 37 kW PM 37 3 122 182 237 80 K 0 55 kW PM 55 3 122 193 259 5 80 L 0 75 kW PM 75 3 122 193 259 5 90 K 1 1 kW PM 110 3 171 201 296 90 L 1 5 kW PM 150 3 171 201 296 100 K 2 2 kW PM 220 3 171 234 328 5 100 L 3 0 kW PM 300 3 171 234 328 5 112 K 4 0 kW PM 400 3 171 248 5 353 132 K 5 5 kW PM 550 3 171...

Страница 8: ...ouching the boards or components with your hands or metal objects Note Jumper in V position voltageinput default Jumper in I position current input Ensurethat thefollowingtighteningtorquesareused Electrical terminal screws 1 1Nm Accesscover retainingscrews 4 0Nm Glandholecovers 1 0Nm IMPORTANT V I JP303 JP302 JP303 Jumpers for PI Input Type Default V V I JP303 JP300 JP301 Jumpers for Analogue Inpu...

Страница 9: ... They must not be fed through the same cable conduit trunking Use screened cable for the control lead Feed the control cable into the inverter via the appropriate gland hole see Figure 3 Unplug connector block PL800 from the PCB and connect the control wires in accordance with the information given in Figures 4a and 4b also see Figure 3 IMPORTANT A wire link must be fitted between control terminal...

Страница 10: ...English 2 Installation STÖBER plc 1998 05 02 01 8 1 2 3 1 2 3 1 8mmmax OR Figure 4b Connecting Control Wires to PL800 Figure 2 Cable Connections with Drip Loop ...

Страница 11: ...acitor 2 3 4 5 6 3 1 2 PE 3 AC 380 500 V L1 L2 L3 PE U V W 1 10V 10mAmax 0V PE 4 24V OR OR V 0 10V 2 10V I 0 20mA 4 20mA AIN AIN DIN1 DIN2 PE 5V 0V PL800 SK200 N P 11 12 8 9 Power supply for PI feedback transducer or other load 3 RL1B RL1C RS485 Relay Connections Connections for Serial Link or OPm2 7 DIN3 15V PI veInput PI veInput 10 V I JP302 JP303 JP300 JP301 PI Input Type AnalogueInput Type OR ...

Страница 12: ...ving the appropriate gland hole cover see Figure 3 and plugging a suitably terminated interface cable into the telephone socket SK200 4 Analogue input type selection is determined by jumpers JP300 and JP301 JP300 closed selects current input JP301 closed default selects voltage input These jumpers can only be accessed while the cover is removed see Figure 3 5 If the CombiDrive is run unloaded e g ...

Страница 13: ...ns power to the inverter 5 Turn the external potentiometer or adjust the analogue control voltage until the desired frequency is achieved The unit will not switch on until a minimum of 2 V has been applied Note The frequency set by the external voltage is added to the frequency set by the internal potentiometer As with Basic Operation 2 a run stop switch can be used to start and stop the motor or ...

Страница 14: ... USS data line connected to the internal RS485 telephone socket SK200 When local control is used P910 0 the motor can only be controlled via the internal potentiometer or the control terminals Control commands setpoints or parameter changes received via the RS485 interface have no effect For remote control the serial interface is designed as a 2 wire connection for bi directional data transmission...

Страница 15: ...d and for which a suitable transducer is available Setpoint Scaling P211 P212 Feedback Sample Rate P205 LowPass Filter P206 P P202 I P203 P207 Acceleration Deceleration Ramp P002 P003 Motor M Process e g fan Transducer P208 P201 000 Feedback e g duct pressure P201 002 ClosedLoopModeDisabled ClosedLoopModeEnabled P210 Feedback Monitor Figure 7 Closed Loop Control 3 8 2 Hardware Setup Connect the si...

Страница 16: ...sbuttonwhilethemotor isstoppedcausesit to start andrunat thepreset jogfrequency Themotor stopsas soonasthebuttonisreleased Pressingthisbuttonwhilethe motor isrunninghasnoeffect Disabledif P007or 123 0 2 Greenindicatesthat themotor isrunning Flashinggreenindicatesthat themotor isrampingupor down Redindicatesthat themotor isstationary Flashingredindicatesafault condition 3 Presstostart theinverter D...

Страница 17: ...f this factory setting depends on the rating of the motor Parameter Function Range Default Description Notes P000 Operating display This displays the output selected in P001 on the second line of the LCD screen If output frequency has been selected P001 0 and the inverter is OFF the display alternates between the current frequency F and the frequency that the inverter will run at when the RUN butt...

Страница 18: ...oothing curve for deceleration is based on the ramp up gradient P002 and is added to the ramp down time set by P003 Therefore the ramp down time is affected by changes to P002 P005 Digital frequency setpoint Hz 0 120 00 50 00 Sets the frequency that the inverter will run at when operated in digital mode Only effective if P006 set to 0 P006 Frequency setpoint source selection 0 2 1 Sets the control...

Страница 19: ...motor frequency P014 Skip frequency 1 Hz 0 120 00 0 00 A skip frequency can be set with this parameter to avoid the effects of mechanical resonance Frequencies within value of P019 of this setting are suppressed Stationary operation is not possible within the suppressed frequency range the range is just passed through P015 Automatic restart after mains failure 0 1 0 Setting this parameter to 1 ena...

Страница 20: ... to give an inverse relationship between analogue input and frequency output i e Note The output frequency is limited by values entered for P012 P013 P023 Analogue input type 0 2 2 Selects analogue input type according to the setting of jumpers JP300 JP301 JP301 closed OR JP300 closed 0 0 V to 10 V 0 mA to 20 mA 1 2 V to 10 V 4 mA to 20 mA 2 2 V to 10 V 4 mA to 20 mA The inverter will come to a co...

Страница 21: ... 0 Normal direction control 1 Direction control is reversed P041 Fixed frequency 1 Hz 0 120 00 5 00 Valid if P006 2 and P053 6 or 18 or P051 P052 P053 17 P042 Fixed frequency 2 Hz 0 120 00 10 00 Valid if P006 2 and P052 6 or 18 or P051 P052 P053 17 P043 Fixed frequency 3 Hz 0 120 00 15 00 Valid if P006 2 and P051 6 or 18 or P051 P052 P053 17 P044 Fixed frequency 4 Hz 0 120 00 20 00 Valid if P006 2...

Страница 22: ...ill also request RUN External trip PTC Function low state Off Off Normal OFF2 OFF3 Off Off Off Local Off Off Off Analogue on P Enabled Off Off Off Yes F012 Function high state On right On left Reverse On On On Jog right Jog left Remote Reset on rising edge Increase Decrease Analogue disabled P Disabled Brake on On On No See section 3 7 Only effective when P007 0 Binary Coded Fixed Frequency Mappin...

Страница 23: ...tro mechanical brake option Operation is the same as for P061 4 except that the brake control voltage is supplied directly 0 Disabled 1 3 Do not use 4 Enabled P063 External brake release delay seconds 0 20 0 1 0 Only effective if the relay output is set to control an external brake P061 4 or the electro mechanical brake option is used P062 4 In this case when the inverter is switched on it will ru...

Страница 24: ...eriod Braking is effective for the period of time set by P003 The DC brake can be activated using DIN1 DIN3 braking is active for as long as the DIN is high see P051 P053 WARNING Frequent use of long periods of dc injection braking can cause the motor to overheat If DC injection braking is enabled via a digital input then DC current is applied for as long as the digital input is high This causes h...

Страница 25: ... These parameters are set in the factory and should not be changed under normal circumstances P084 Nominal voltage for motor V 0 1000 P085 Nominal power for motor kW hp 0 100 0 P086 Motor current limit 0 250 150 The motor current can be limited with this parameter If the set value is exceeded the output frequency is reduced until the current falls below this limit During this process both LEDs wil...

Страница 26: ...n adapter type 0 1 0 0 Option module not present 1 PROFIBUS module enables parameters relating to PROFIBUS P101 Operation for Europe or USA 0 1 0 This sets the inverter for European or USA supply and motor frequency 0 Europe 50 Hz 1 USA 60 Hz Note After setting P101 1 the CombiDrive must be reset to factory defaults i e P944 1 to automatically set P013 60 Hz P022 60 Hz P081 60 Hz P082 1680 rpm and...

Страница 27: ...nverter is reset This is a copy of the code stored in P930 P141 Most recent fault code 1 0 9999 This parameter stores the last recorded fault code prior to that stored in P140 P930 P142 Most recent fault code 2 0 9999 This parameter stores the last recorded fault code prior to that stored in P141 P143 Most recent fault code 3 0 9999 This parameter stores the last recorded fault code prior to that ...

Страница 28: ...e of full scale of the PI input P211 0 setpoint 0 00 100 00 0 00 Value of P210 to be maintained for 0 setpoint P212 100 setpoint 0 00 100 00 100 00 Value of P210 to be maintained for 100 setpoint P220 PI frequency cut off 0 1 0 0 Normal operation 1 Switch off inverter at or below minimum frequency P331 Analogue mode 0 4 2 0 Internal potentiometer only 1 External analogue input only 2 Internal pote...

Страница 29: ...nal effect P927 P928 P930 Most recent fault code 0 9999 The last recorded fault code see section 5 is stored in this parameter It is cleared when the inverter is reset P931 Most recent warning type 0 9999 The last recorded warning is stored in this parameter until power is removed from the inverter 002 Current limit active 003 Voltage limit active 005 Inverter over temperature internal PTC P944 Re...

Страница 30: ... the timeout interval is too short P093 F009 Undervoltage Check that the power supply is supplying enough voltage to the inverter F010 Initialisation fault Parameter loss Check the entire parameter set Set P009 to 0000 before power down F011 Internal interface fault Switch off power and switch on again F012 External trip Source of trip is digital input configured as an external trip input going lo...

Страница 31: ...kW 1 5 kW Operating input voltage 3ø AC 380 480 Vrms 10 all units 3ø AC 460 500 Vrms 10 unfiltered only Operating input frequency 47 63 Hz Output frequency 0 50 Hz Output frequency with OPm2 or serial link 4 pole 140 Hz 140 Hz 140 Hz 140 Hz 140 Hz Input current 2 2 Arms 2 8 Arms 3 7 Arms 4 9 Arms 5 9 Arms Main fuse 10 A Min lead cross section 1 mm2 CSB three phase device Model PM220 3 PM300 3 PM40...

Страница 32: ...20 mA 4 20 mA PI Input 0 10 V 0 20 mA Analogue setpoint resolution 10 bit Setpoint stability Analogue 1 Digital 0 02 Motor temperature monitoring l 2 t control PTC input Ramp times 0 650 s Control outputs 1 relay 24 V DC 1 A WARNING External inductive loads must be suppressed in an appropriate manner see section 2 1 4 Interface RS485 Inverter efficiency 97 Operating temperature 10 o C to 40 o C St...

Страница 33: ...ime The brake control unit replaces the standard cover for the inverter unit Full IP65 environmental protection is maintained PROFIBUS Module Option This option allows the CombiDrive to be controlled via a PROFIBUS DP serial bus SINEC L2 DP The PROFIBUS module fits to the side of the CombiDrive using two screws Features Permits fast cyclic communications via a PROFIBUS connection Supports all PROF...

Страница 34: ...meters fully counter clockwise and then apply mains power and switch on 6 Turn the internal potentiometer clockwise until the motor rotates at a speed that approximates to 15 Hz 7 The external potentiometer now has a range of between 15 Hz at its lowest setting and 50 Hz at its highest setting 7 2 USS Status Codes The following list gives the meaning of status codes displayed on the OPm2 when the ...

Страница 35: ...ompliance of their apparatus with the EMC directive for the residential commercial and light industrial environment as regards the EMC performance characteristics of the power drive system Performance limits are as specified in the generic emission and immunity standards EN 50081 1 and EN 50082 1 EMC Phenomenon Standard Level Emissions Radiated Emissions EN 55022 Level B1 Conducted Emissions EN 55...

Страница 36: ...P050 0 P051 1 P052 2 P053 10 P056 0 Parameter Your setting Default P058 0 0 P061 6 P062 0 P063 1 0 P064 1 0 P065 1 0 P071 0 P072 250 P073 0 P074 1 P077 0 P078 100 P079 0 P081 P082 P083 P084 P085 P086 150 P087 0 P089 P091 0 P092 6 P093 0 P094 50 00 P095 0 P099 0 P101 0 P111 P112 8 P113 P121 1 P122 1 P123 1 P124 1 P125 1 P131 P132 P134 P135 P137 P140 Parameter Your setting Default P141 P142 P143 P15...

Страница 37: ...r of rotation pink 5 DIN1 Dir of rotation yellow 6 DIN2 r p m white 3 AIN r p m brown 4 AIN Notes Since the terminals are equipped with wire protection multi core wire should be twisted to fit the terminals An additional conector sleeve is not required Caution JP304 jump OV and AIN Terminal 1 and 5 must be jumped Notes It is essential to read and combly with these instructions prior to installatio...

Страница 38: ...leased Pressing this button while the motor is running has no effect Disabled if P007 or 123 0 2 Green indicates that the motor is running Flashing green indicates that the motor is ramping up or down Red indicates that the motor is stationary Flashing red indicates a fault condition 3 Press to start the inverter Disabled if P007 or P121 0 4 Press to stop the inverter 5 Changes the display to show...

Страница 39: ......

Страница 40: ...er Strasse 12 75177 Pforzheim Postfach 910103 75091 Pforzheim Fon 49 0 7231 582 0 Fax 49 0 7231 582 1000 Internet http www stoeber de e Mail mail stoeber de 2001 STÖBER ANTRIEBSTECHNIK GmbH Co KG Impressum Nr 441554 00 00 01 2001 Subject to change without prior notice ...

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