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STINAR Flush & Fill Cart SFFC-70/2, Руководство пользователя

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STINAR Flush & Fill Cart SFFC-70/2 Скачать руководство пользователя страница 34

SECTION 2 | SERVICING THE FLUSH AND FILL CART

Flush & Fill Cart SFFC-70/2 | 34

TROUBLE

PROBABLE CAUSE

REMEDY

No coolant flow.

Tank shutoff valve 

closed.

Open shutoff valve.

In-line filter clogged.

Remove and clean filter.

Leaks in system.

Check hoses and 
connections for leaks. 
Repair or replace, as 
required.

Insufficient coolant in 

tank.

Fill tank.

Low or irregular 

flow.

Pump problem.

See pump 
troubleshooting in 
Appendix B.

Motor malfunctioning.

See motor adjustments.

Motor to pump drive 
belt damaged.

Replace belt

Water tank breather 
vent clogged.

Clean breather.

Ice in tank-to-pump line. Thaw out line.

Kinked or leaking hose 
or loose connection.

Check hoses and 
connections. Repair or 
replace as needed.

Check valve clogged or 
broken.

Clean, repair or replace 
valve.

Electrical System

Motor cannot be 
started

Start switch problem.

Repair or replace 
switch.

Motor problem.

Troubleshoot and 
repair. See Motor 
manual.

Содержание Flush & Fill Cart SFFC-70/2

Страница 1: ...sales stinar com P 651 454 5112 F 651 454 5143 www stinar com REV 10 2020 FLUSH FILL CART O PE R AT I O N M A I N T E NAN CE M AN UAL MODEL SFFC 70 2...

Страница 2: ...on 8 January 2021 Section 1 1 9 15 January 2021 Section 1 2 16 25 January 2021 Section 1 3 26 27 January 2021 SECTION 2 Introduction 28 January 2021 Section 2 1 29 32 January 2021 Section 2 2 33 35 Ja...

Страница 3: ...Tank operation 20 Figure 1 2 3 2 Handle Position 21 1 2 3 3 Flushing the system Figure 1 2 3 3 A 22 1 2 3 4 Filling the Aircraft with Coolant figure 1 2 3 3 22 Figure 1 2 3 3 A Flush and Fill Mode 23...

Страница 4: ...1 2 3 Adjustments 42 2 3 1 Brake Adjustments 42 SECTION 3 OVERHAUL 43 SECTION 4 PARTS LIST 44 4 1 Manufacturer Identification 45 4 2 Detailed Parts List 46 4 2 1 Understanding the Columns 46 4 2 1 1 F...

Страница 5: ...erating Instructions Includes a unit description recommended procedures for operation plus specifications and capabilities Section 2 Servicing The Flush Fill Cart Provides unit maintenance information...

Страница 6: ...tor and others avoid accident involvement NOTE The word NOTE is used to denote something that can cause minor machine damage or poor performance if ignored IMPORTANT The word IMPORTANT informs the rea...

Страница 7: ...lly check tightness of nuts and bolts and check for loose worn or misaligned parts Use only approved replacement parts Any new components installed during repair must include the current safety signs...

Страница 8: ...pend upon the operator using care and good judgment in the operation of this unit Know the positions and functions of all controls before attempting to operate All equipment has limitations Understand...

Страница 9: ...1 1 1 1 Cart Chassis The flush and fill cart chassis provides a mobile platform for the coolant tank coolant dispensing system and electrical system components The chassis consists of a rectangular st...

Страница 10: ...ERATING PROCEDURES Flush Fill Cart SFFC 70 2 10 COMPONENT DESCRIPTION Level Gauges The gauges are located on the left side of the fresh tank and the right side of the waste tank They indicate the leve...

Страница 11: ...ll Cart SFFC 70 2 11 FIGURE 1 1 1 FLUSH FILL CART MODEL SFFC 70 2 Pump Motor Return Hose Supply Hose Bleed Hose Ground Cable Waste Tank Clean Tank Control Box Filter Coolant Fill Port Main Valve Bank...

Страница 12: ...Flush Fill Cart SFFC 70 2 12 FIGURE 1 1 1 2 COOLANT SYSTEM FILL MODE...

Страница 13: ...the aircraft This diaphragm pump is belt driven by the motor and runs whenever the motor is running Meter The meter measures in gallons the amount of coolant pumped to the aircraft The meter is direc...

Страница 14: ...MATION OPERATING PROCEDURES Flush Fill Cart SFFC 70 2 14 COMPONENT DESCRIPTION Electric Motor 10 Horsepower AC Electric Motor 1760 RPM 3Phase Heater Heater 440V 3Ph 60Hertz 12000W W 60 250DegF Intrega...

Страница 15: ...Flush Fill Cart SFFC 70 2 15 FIGURE 1 1 1 4 ELECTRICAL SYSTEM THERMOSTAT...

Страница 16: ...on the aircraft end of the supply hose Closing this valve prevents water in the hose from spilling after the hose is disconnected from the aircraft Meter The meter is located directly above the main v...

Страница 17: ...FC 70 2 17 FIGURE 1 2 3 COOLANT TANK OPERATION Pump Motor Return Hose Supply Hose Bleed Hose Ground Cable Waste Tank Clean Tank Pump ON OFF Heater ON OFF Filter Coolant Fill Port Electric Cable Main V...

Страница 18: ...1 2 3 for the location of the return hose NOTE Comply with Airline Operating and Service Manuals for ap proaching aircraft and parking WARNING ALWAYS HAVE THE PUMP SHUT OFF WHEN CHANGING PROCEDURES A...

Страница 19: ...Flush Fill Cart SFFC 70 2 19 FIGURE 1 2 3 3 FLUSH AND FILL MODE...

Страница 20: ...HEN CONNECTING TO THE SERVICE CART 5 Position valves V1 V2 V3 and V5 with the handles pointed towards the side of the cart 6 Set the heater switch to ON 7 Allow the coolant temperature in the supply t...

Страница 21: ...Flush Fill Cart SFFC 70 2 21 FIGURE 1 2 3 5 DEAERATE MODE...

Страница 22: ...n button to start 9 Fill the liquid cooling system per applicable aircraft technical order 10 When fill operation is complete push the Pump OFF button 11 Set the Heater switch to OFF 12 Disconnect the...

Страница 23: ...Flush Fill Cart SFFC 70 2 23 FIGURE 1 2 3 6 PUMPING OUT OF THE WASTE TANK...

Страница 24: ...bend sharply mash or otherwise deform the supply and return hoses 1 2 3 7 Position valves V1 V2 V3 and V5 so that the handles are pointed towards the side of the cart 8 Position valve V4 so that the h...

Страница 25: ...he Flush and Fill Cart The flush and fill cart is intended for use on paved airport service roads and service areas Do not tow or park the cart on soft or unstable ground where it might get bogged dow...

Страница 26: ...mm Tires 4 4 80 x 4 00 x 8 pneumatic 4 ply Brakes Front wheel tow bar operated 1 3 2 Electric Motor Manufacturer Stinar Model 426003 Type 220 460 AC Service Factor 1 15 Efficiency 89 5 Frame 215T Hor...

Страница 27: ...ENERAL INFORMATION OPERATING PROCEDURES Flush Fill Cart SFFC 70 2 27 CLEAN AND CONTAMINATED COOLANT HOSE Length 50 ft 15 24 m Inside Diameter in 19 mm BLEED HOSE Length 75 ft 22 8 m Inside Diameter 3...

Страница 28: ...re recommended by the manufacturer and are intended to assist service personnel in developing their own service schedules based on their specific environment No special tools are required other than t...

Страница 29: ...rimer and finish paint materials Clean areas that are extremely oily or greasy with mineral solvents and degreasers before painting 2 1 2 Coolant System 2 1 2 1 Coolant Tank The coolant tank may be dr...

Страница 30: ...Flush Fill Cart SFFC 70 2 30 FIGURE 2 1 2 1 COOLANT TANK DRAIN V8...

Страница 31: ...cal System 2 1 4 1 Electric Cables and Wiring Ensure that all cables and wiring are securely attached Inspect wiring for damage on a regular basis Check for damaged insulation and connectors and check...

Страница 32: ...ar intervals but are performed as required The table below lists common non scheduled service needs SERVICE PROCEDURE PERFORM WHEN Tighten or replace leaking fittings Leaks are evident Replace cracked...

Страница 33: ...es that common circuitry checks will be made and that no open leads or loose connections exist 2 2 1 Troubleshooting Table TROUBLE PROBABLE CAUSE REMEDY Cart Chassis Cart will not turn left or right T...

Страница 34: ...regular flow Pump problem See pump troubleshooting in Appendix B Motor malfunctioning See motor adjustments Motor to pump drive belt damaged Replace belt Water tank breather vent clogged Clean breathe...

Страница 35: ...Flush Fill Cart SFFC 70 2 35 FIGURE 2 2 COOLANT SYSTEM Flush and Fill Mode For Deaerate Mode and Waste Tank Pump Mode refer to Figures 1 2 3 5 and 1 2 3 6...

Страница 36: ...Unlatch and lower tow bar Be sure cart is on a level surface or the wheels are blocked 2 Loosen the lock nuts securing the brake rod to the yokes 3 Turn the brake rod to move the brake bar closer or f...

Страница 37: ...mended maintenance schedules will help eliminate the need for overhauling the Flush and Fill Cart on the basis of hours of operation or years of service Repairs should be limited to the repair of comp...

Страница 38: ...g and identification of parts and components of the Flush and Fill Cart manufactured by Stinar Corporation The manufacturer identification list identifies the vendor sources by name address and supply...

Страница 39: ...SECTION 4 PARTS LIST Flush Fill Cart SFFC 70 2 39 FED SUPPLY CODE MANUFACTURER V32526 Stinar LLC 10061 State Hwy 30 Blooming Prairie MN 55917 4 1 MANUFACTURER IDENTIFICATION...

Страница 40: ...d that it is usually available from local sources EX standard pipe fittings 4 2 1 3 Description This column presents the complete item name required for identification and procurement and may include...

Страница 41: ...nt or copy this page and send via email fax or mail to Stinar LLC Please make sure to complete all fields Note Part Numbers and Product Illustrations are included in this Manual STINAR SERIAL NUMBER T...

Страница 42: ...Flush Fill Cart SFFC 70 2 42 FIGURE 4 3 1 FLUSH AND FILL CART MODEL SFFC 70 2 10 9 23 15 20 1 21 8 7 12 25 22 14 3 13 11 2 4 5 6...

Страница 43: ...V32526 1 9 426003 Electric Motor V32526 1 10 316130 Diaphragm Pump V32526 1 11 049000 Rev G Coolant System See Figure 4 3 4 V32526 1 12 049006 Rev C Electrical System See Figure 4 3 8 V32526 1 13 3140...

Страница 44: ...Flush Fill Cart SFFC 70 2 44 FIGURE 4 3 2 FRONT AXLE ASSEMBLY...

Страница 45: ...asher V32526 1 5 938084 Hex head Cap Screw 13 1 V32526 1 6 508169 Bearing Disc V32526 1 7 508168 Front Axle Swivel Shaft Housing V32526 1 8 508170 Front Axle Swivel Shaft V32526 1 9 030613 Front Axle...

Страница 46: ...Flush Fill Cart SFFC 70 2 46 FIGURE 4 3 3 WHEEL HUB ASSEMBLY A A SECTION A A 1 5 2 4 3...

Страница 47: ...QTY 4 3 3 0 603044 Wheel Hub V32526 4 1 603045 Seal 1 V32526 2 2 603047 Race V32526 2 3 603048 Bearing V32526 2 4 1449 Grease Fitting V32526 1 5 18907 Hub V32526 1 6 5999 Flange welded to Hub Item 5...

Страница 48: ...Flush Fill Cart SFFC 70 2 48 FIGURE 4 3 4 COOLANT SYSTEM...

Страница 49: ...2526 1 11 403152 Immersion Heater V32526 1 12 302021 1 Gate Valve V32526 2 13 304013 Y Strainer V32526 2 14 315000 Visiflow V32526 1 15 302108 Check Valve V32526 2 16 302167 Check Valve V32526 1 17 30...

Страница 50: ...0 101060 Brass Nipple Comb 1 V32526 2 11 101053 Brass Nipple 1 x 3 V32526 1 12 101054 Brass Nipple 1 x 4 V32526 1 13 101051 Brass Nipple Close 1 V32526 2 14 101063 Brass Tee 1 V32526 1 15 101076 Brass...

Страница 51: ...Flush Fill Cart SFFC 70 2 51 FIGURE 4 3 8 ELECTRICAL SYSTEM...

Страница 52: ...404172 Enclosure Mount Kit V32526 1 8 410043 Din Mount V32526 1 9 400326 Switch Rd Push button V32526 1 10 400327 Rd Boot V32526 1 11 400325 Switch Gn Push button V32526 1 12 400328 Gn Boot V32526 1...

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