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Table of contents

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1 Foreword

Your industrial truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
EC conformity, CE labelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
EC/EU declaration of conformity for HPT 10 XE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
EC/EU declaration of conformity for HPT 10 XM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Information about documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Documentation scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Issue date and currentness of manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Copyright and trademark rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Explanation of information symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Typical graphics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Environmental considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Disposal of units and batteries during repair work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2 Introduction

Proper usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Impermissible use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Place of use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Residual dangers, residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Danger to employees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Specific usage risks as a result of operating the industrial truck . . . . . . . . . . . . . . . . . . 16

3 Safety

Definition of terms used for responsible persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Operating company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Qualified person . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Essentials for safe operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Changes and retrofitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Warning regarding non-original parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Damage, defects and misuse of safety systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Safety inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Carrying out regular testing on the industrial truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Safety regulations for handling consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Permissible consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

50988046052 EN - 10/2018

III

Содержание HPT 10 XE

Страница 1: ...Original instructions Scissor lift pallet truck HPT 10 XE HPT 10 XM 0058 0059 50988046052 EN 10 2018 ...

Страница 2: ......

Страница 3: ...ies of industrial trucks is also available This guide provides information for handling industrial trucks Information on how to select suitable industrial trucks for a particular area of application Prerequisites for the safe operation of industrial trucks Information on the use of industrial trucks Information on transport initial commis sioning and storage of industrial trucks Internet address a...

Страница 4: ......

Страница 5: ... during repair work 8 2 Introduction Proper usage 10 Impermissible use 11 Place of use 12 Residual dangers residual risks 13 Danger to employees 15 Specific usage risks as a result of operating the industrial truck 16 3 Safety Definition of terms used for responsible persons 18 Operating company 18 Qualified person 18 Operator 20 Essentials for safe operation 21 Changes and retrofitting 21 Warning reg...

Страница 6: ...l inspections 36 Commissioning 37 Steering 37 Lifting 38 Lifting system 38 HPT 10 XE lifting system controls 38 HPT 10 XM lifting system controls 39 Brakes 41 Braking the industrial truck 41 Emergency stop 41 Parking brake special equipment 42 Working with loads 44 Safety regulations when handing loads 44 Before the load pick up 44 Taking up loading units 45 Taking up load 45 Transporting pallets ...

Страница 7: ...pection 59 Ordering spare parts and wearing parts 61 Maintenance data table 62 Safety regulations for maintenance 63 General information 63 Working on the electrical equipment 63 Preparation for maintenance 64 Jacking up 64 Maintenance 65 Roller maintenance 65 Maintaining the battery 66 Servicing the lifting system 67 Maintenance after 3 months 69 Other tasks 69 Checking the forks 69 Checking the ...

Страница 8: ...77 Work that must also be carried out 77 Changing the hydraulic oil 77 Regular safety inspection 79 Checking the high pressure valve 79 7 Technical data Dimensions HPT 10 XE 82 HPT 10 XM dimensions 83 Technical datasheet 84 VI 50988046052 EN 10 2018 ...

Страница 9: ...1 Foreword ...

Страница 10: ...l truck This will prevent accidents and ensure that the warranty remains valid EC conformity CE labelling With the EC declaration of conformity the manufacturer confirms that the industrial truck complies with the standards and regulations valid at the time of marketing The CE labelling is attached to the nameplate and indicates compliance with the standards and regula tions listed in the EC declar...

Страница 11: ...U for industrial trucks implemented in accordance with har monised standard EN 12895 2015 Furthermore we declare that any radio equipment contained in this machine conforms to the most recent version of Radio Equipment Directive 2014 53 EU The manufacturer is solely responsible for exhibiting this declaration of conformity Personnel authorised to compile the technical documents in accordance with ...

Страница 12: ...Directive 2006 42 EC and the most recent version of EMC Directive 2014 30 EU for industrial trucks implemented in accordance with har monised standard EN 12895 2015 The manufacturer is solely responsible for exhibiting this declaration of conformity Personnel authorised to compile the technical documents in accordance with the named direc tives Name PR Industrial S r l Address Località Il Piano 53...

Страница 13: ...rovided with each industrial truck These instructions must be stored carefully and must be available to the operator and operating company at any time If the operating instructions are lost the op erating company must obtain a replacement from the manufacturer immediately The operating instructions can be reordered as a spare part from the STILL service centre The personnel responsible for operati...

Страница 14: ...rvice centre Your partner STILL GmbH Berzeliusstr 10 22113 Hamburg Copyright and trademark rights These instructions must not be reproduced translated or made accessible to third par ties including as excerpts except with the express written approval of the manufacturer Explanation of information symbols used DANGER Indicates procedures that must be strictly adhered to in order to prevent the risk...

Страница 15: ...raphics This documentation explains the usually sequential chain of certain functions or operations Schematic views of an industrial truck are used to illustrate these procedures NOTE These schematic views are not representative of the structural state of the documented industrial truck The views are used solely for the purpose of clarifying procedures 50988046052 EN 10 2018 7 ...

Страница 16: ... truck Disposal of units and batteries during repair work It may be necessary to replace units as part of maintenance work Replaced units must then be disposed of The industrial truck is made of different materials Each of these materials must be disposed of treated or recycled in accordance with regional and national regulations NOTE The information provided by the battery manu facturer must be o...

Страница 17: ...2 Introduction ...

Страница 18: ...hese operating instructions If the industrial truck is to be used for purposes other than those specified in the operating instructions the approval of the manufacturer and if applicable the relevant regulatory authorities must be obtained beforehand to prevent hazards The maximum load to be lifted rated capacity is specified on the nameplate and must not be exceeded The industrial truck must be use...

Страница 19: ... fluids is dangerous and not permis sible The industrial truck must not be used if the load capacity is exceeded Foodstuffs must not come into direct contact with the industrial truck It is not permissible to use the industrial truck as a jack or lever It is prohibited to transport persons or to use the truck as a scooter The industrial truck must not be used on slopes The industrial truck must not...

Страница 20: ... and aisle widths must correspond with the specifications in these operating instructions The industrial truck is suitable for interior use in countries ranging from the Tropics to Nordic regions see temperature ranges Chapter Technical datasheet P 7 84 The operating company see Chapter Def inition of terms used for responsible per sons P 18 must ensure suitable fire pro tection in the surrounding a...

Страница 21: ... are in the vicinity of the industrial truck must be instructed regarding these dangers that arise through use of the industrial truck In addition we draw attention to the safety regulati ons in these operating instructions The risks can include Escape of consumables due to leakages rupture of lines and containers etc Falling tripping etc when moving the industrial truck especially if consumables ...

Страница 22: ...afety regula tions Risk caused by unrepaired damage Risk caused by insufficient maintenance or testing Risk caused by using the wrong consum ables Risk caused by exceeding testing intervals The manufacturer is not held responsible for accidents involving the industrial truck caused by the failure of the operating company to comply with these regulations either intention ally or carelessly 14 509880...

Страница 23: ...the indus trial truck correspond to the Machinery Direc tive 2006 42 EC and are therefore identified with the CE label These elements are there fore not included in the hazard assessment Attachments possess their own CE label and likewise are not included for that reason The operating company must however select the type and equipment of the industrial trucks so as to comply with the local provisio...

Страница 24: ...ustrial truck Approval from the manufacturer and if appli cable the relevant authorities must be ob tained each time the truck is used in a manner that is different to how it is used normally and in cases where the operator is not certain that he can use the truck correctly and without the risk of accidents 16 50988046052 EN 10 2018 ...

Страница 25: ...3 Safety ...

Страница 26: ... who works for the manufacturer or is a person who meets following requirements A completed vocational qualification that demonstrably proves their professional expertise This proof is to consist of a voca tional qualification or a similar document Professional experience indicating that the qualified person has gained practical experience of industrial trucks over a proven period during their career...

Страница 27: ...Safety 3 Definition of terms used for responsible persons the industrial truck to be tested and the risk being assessed 50988046052 EN 10 2018 19 ...

Страница 28: ...ndustrial goggles gloves for the application conditions the job and the load to be lifted Safety footwear must always be worn for safety The operator must be familiar with the operat ing instructions and have access to them at all times The operator must have read and understood the operating instructions have familiarised himself with safe opera tion of an industrial truck be physically and psych...

Страница 29: ... industrial truck and thus impair active and or passive safety We recommend that you obtain approval from the manufacturer and if necessary from the relevant regulatory authorities before installing such parts The manufacturer accepts no liability for any da mage caused by the use of non original parts and accessories without approval Damage defects and misuse of safety systems The operator must r...

Страница 30: ...ghly checked for damage that could have been caused by improper use A test log must be created The results of the testing must be retained at least until a further two inspections have been carried out The inspection date is indicated by an adhe sive label on the industrial truck Arrange for the authorised service centre to perform regular testing on the industrial truck Observe the guidelines reg...

Страница 31: ...ee Chapter Mainte nance data table P 6 62 Oils DANGER Oils are flammable Follow the statutory regulations Do not allow oils to come into contact with hot engine parts No smoking fires or naked flames DANGER Oils are toxic Avoid contact and consumption If vapour or fumes are inhaled move to fresh air immediately In the event of contact with the eyes rinse thoroughly for at least 10 minutes with water ...

Страница 32: ... immediately with oil binding agents and disposed of according to the regulations ENVIRONMENT NOTE Oil is a water polluting substance Always store oil in containers that comply with the applicable regulations Avoid spilling oils Spilt oil should be removed immediately with oil binding agents and disposed of according to the regulations Dispose of old oils according to the regula tions Hydraulic flu...

Страница 33: ...e appropriate personal protective equipment e g protective gloves industrial goggles skin protection and skin care products ENVIRONMENT NOTE Hydraulic fluid is a water polluting substance Always store hydraulic fluid in containers that comply with regulations Avoid spills Spilt hydraulic fluid should be removed immediately with oil binding agents and disposed of according to the regulations Dispose o...

Страница 34: ...ter Follow the statutory regulations ENVIRONMENT NOTE Dispose of used battery acid in line with the applicable regulations Disposal of consumables ENVIRONMENT NOTE Materials that accumulate during repair maintenance and cleaning must be collected properly and disposed of in accordance with the national regulations for the country in which the truck is being used Work must only be carried out in ar...

Страница 35: ... emits the following sound pressure levels Continuous sound pressure level at the HPT 10 XE scissor lift pallet truck LpAZ 70 dB A Battery WARNING During charging the battery releases a mixture of oxygen and hydrogen detonating gas This gas mixture is explosive and must not be ignited Suitable ventilation and keeping it away from open flames can avoid the risk of explosion Observe the safety regula...

Страница 36: ...3 Safety Safety regulations for handling consumables 28 50988046052 EN 10 2018 ...

Страница 37: ...4 Overviews ...

Страница 38: ...ew General view HPT 10 XE 1 2 3 5 6 7 10 8 9 HPT10_003 4 1 Tiller 2 Gas spring 3 Battery cover 4 Emergency stop switch 5 Pump motor cover 6 Steering rollers 7 Stabilisers 8 Forks 9 Load castors 10 Lift cylinder 30 50988046052 EN 10 2018 ...

Страница 39: ...s 4 General view General view HPT 10 XM HPT10_033 1 2 3 4 5 6 7 8 1 Tiller 2 Lift cylinder 3 Hydraulic oil tank 4 Hydraulic pump 5 Steering rollers 6 Stabilisers 7 Forks 8 Load castors 50988046052 EN 10 2018 31 ...

Страница 40: ...n 15 Kg Max 20 12 V Lbs Min 33 Kg Max 44 1 6 600 mm Q 2 4 5 1 Decal information Lift load Lower load Do not drive on slopes 2 Decal information Caution Read the operating instructions Load centre of gravity 3 Warning sign Caution Stay away from the area beneath the forks risk of crushing 4 Warning sign on the scissors Do not reach into the scissor mechanics risk of crushing 5 Manufacturer s name 6...

Страница 41: ...Decal information Lower load Transport load Lift load Do not drive on slopes 2 Decal information Caution Read the operating instructions Load centre of gravity 3 Warning sign Caution Stay away from the area beneath the forks risk of crushing 4 Warning sign on the scissors Do not reach into the scissor mechanics risk of crushing 5 Manufacturer s name 6 Nameplate 50988046052 EN 10 2018 33 ...

Страница 42: ...Max 20 12 V Lbs Min 33 Kg Max 44 HPT10_018 1 2 3 4 5 6 7 8 9 10 11 1 CE labelling 2 Model 3 Manufacturer s code 4 Serial number 5 Year of manufacture 6 Rated capacity 7 Tare weight 8 Max battery weight 9 Battery nominal voltage in V 10 Min battery weight 11 Manufacturer Nameplate It is possible to identify the industrial truck from the information on the nameplate 34 50988046052 EN 10 2018 ...

Страница 43: ...5 Operation ...

Страница 44: ...defined set values Prior to start up ensure that the truck is safe to be operated Fork arms or other load carrying equipment should not show any noticeable damage e g bends cracks significant wear Check the area under the industrial truck for leaking consumables Check whether all decal information is present and legible Damaged or missing adhesive labels must be replaced according to the overview of...

Страница 45: ...Steering The industrial truck can be steered by swivel ling the tiller within the angle indicated 1 At maximum steering lock the industrial truck can be turned in the smallest turn ing radius Wa see Chapter Technical datasheet P 7 84 50988046052 EN 10 2018 37 ...

Страница 46: ...er raises the forks continuously up to the max height h3 HPT 10 XE lifting system controls DANGER Danger to life Stay away from the area beneath the raised forks Never exceed the rated capacity indicated on the nameplate Otherwise stability cannot be guaranteed DANGER Risk of accidents Do not step onto the forks Do not lift people Never grab or climb on moving parts of the industrial truck When tr...

Страница 47: ...ng the forks HPT10_008 Press lift lower control switch 1 down wards The forks are lowered HPT 10 XM lifting system controls DANGER Danger to life Stay away from the area beneath the raised forks Never exceed the rated capacity indicated on the nameplate Otherwise stability cannot be guaranteed 50988046052 EN 10 2018 39 ...

Страница 48: ...nsporting loads the forks must be in the low position with a maximum clearance of 300 mm from the ground Lifting the forks HPT10_035 1 Push lift lower operating lever downwards 1 Perform a pumping action with the tiller The forks are raised Lowering the forks HPT10_036 2 Pull lift lower operating lever upwards 2 The forks are lowered 40 50988046052 EN 10 2018 ...

Страница 49: ...al truck WARNING Risk of crushing If the truck is decelerated too quickly the load could slip forwards and lead to damage as a result of crushing Emergency stop If the industrial truck is carrying a load and reaches a speed that is too high it is possible to perform an emergency stop CAUTION Risk of tipping The transportation speed must be adapted to suit the ground conditions Transport heavy load...

Страница 50: ... brake the industrial truck as usual see Chapter Braking the industrial truck P 5 41 WARNING Risk of injury If travelling at a high speed the load could slip forwards and cause damage as a result of crushing Parking brake special equipment The industrial truck can be equipped with a parking brake as special equipment This is intended solely for secure parking of the industrial truck and is not to ...

Страница 51: ...rom lower position A to upper position B Release the locking lever 2 again The parking brake is now applied Releasing the parking brake Pull locking lever 2 and at the same time move operating lever 1 from upper position B to lower position A Release the locking lever 2 again The parking brake is released 50988046052 EN 10 2018 43 ...

Страница 52: ...ts Do not step onto the forks Do not lift people Never grab or climb on moving parts of the industrial truck When transporting loads the forks must be in the low position with a maximum clearance of 300 mm from the ground Before the load pick up h3 h c Q 2 HPT10_029 Load capacity The load capacity Q indicated for the indus trial truck must not be exceeded It is influ enced by the load centre of gra...

Страница 53: ... 1000 x 1200 mm Damaged loading equipment and improperly designed load ing units may not be used Attach or secure the load to the load carrying equipment so that the load cannot move or fall Place the loading units into stock so that the defined aisle width is not reduced by protruding parts 6327_003 009 Transporting pallets As a rule loading units e g pallets are to be transported individually Tra...

Страница 54: ...of accidents Personnel accompanying the truck onto the lift are only allowed to occupy the lift once the industrial truck is secure and must exit the lift first after the trip The maximum weight of the industrial truck comprises the net weight and the max imum load see Chapter Technical datasheet P 7 84 HPT10_010 Driving on loading bridges DANGER Risk of accidents Before driving across a loading br...

Страница 55: ...y If condensation water freezes in the cold store do not try to free blocked parts with your hands Always park the industrial truck outside the cold store Use of batteries in the cold store CAUTION Risk of component damage Batteries should not be left in the cold store over night without power uptake or charging Charge the battery outside the cold store and operate the industrial truck using a rep...

Страница 56: ...turning the tiller the industrial truck could veer off the loading bridge towards the edge This can cause the industrial truck to crash Park the industrial truck securely see Chapter Parking the industrial truck securely P 5 53 CAUTION If the industrial truck is not secured against rolling this could result in damage of the cargo or cause accidents Lash the industrial truck to secure it Lashing HP...

Страница 57: ... damaged When attaching the battery cover make sure that the cables are not trapped Fit and align battery cover 3 Screw in screws 2 Screw on the actuation button for emer gency stop switch 1 Charging the battery with an external battery charger CAUTION The battery may be damaged if discharged beyond a given limit Charge the battery again immediately Park the industrial truck securely see Chapter P...

Страница 58: ... charging cable and mains plug HPT10_014 3 4 Attach the battery cover see Chap ter Removing and attaching the battery cover P 5 49 NOTE Instructions provided by the manufacturers of the battery and battery charger equalising charge are included in the scope of delivery and must be followed WARNING There is a risk of damage short circuiting and explosions Do not place any metal objects or tools on ...

Страница 59: ...ttery dispose of if neces sary see Chapter Disposal of units and batteries during repair work P 1 8 Insert the new battery and observe the char acteristic values see Chapter Technical datasheet P 7 84 Connect battery cable 3 checking that the polarity is correct Secure the battery with battery securing strap 2 Attach battery cover 1 see Chap ter Removing and attaching the battery cover P 5 49 Dama...

Страница 60: ...n be shut down Press the emergency stop switch 1 WARNING Pressing emergency stop switch 1 shuts down the industrial truck s electrical functions This safety system may only be used in an emer gency or for safely parking the industrial truck In lifting mode this has the following effect There are no lift and lower functions avail able 52 50988046052 EN 10 2018 ...

Страница 61: ...he industrial truck cannot roll away unintentionally Never park the industrial truck in areas where it could create risks for other traffic Lower the forks completely Actuate the parking brake special equip ment see Chapter Parking brake spe cial equipment P 5 42 In electric industrial trucks actuate the emergency stop switch 50988046052 EN 10 2018 53 ...

Страница 62: ...more often the industrial truck is cleaned the more frequently it must be lubricated Clean plastic parts in particular the battery cover with plastic cleaning materials only Clean all parts of the industrial truck apart from the electric components using a damp cloth Under no circumstances should you use a direct water jet or steam for cleaning Electric components can be cleaned using dehumidified ...

Страница 63: ...g CAUTION Risk of short circuit If any humidity has penetrated the motor of an electric industrial truck despite the precautio nary measures taken this must first be dried out using compressed air 50988046052 EN 10 2018 55 ...

Страница 64: ...5 Operation Cleaning 56 50988046052 EN 10 2018 ...

Страница 65: ...6 Maintenance ...

Страница 66: ...rding to technical conventions and the principles for testing industrial trucks Maintenance work for which no special qualifications are necessary Simple maintenance work such as checking the hydraulic oil level may be carried out by untrained personnel This does not require the qualifications described above Refer to these operating instructions for further information Information regarding perform...

Страница 67: ...belling for completeness Identification points Maintenance after 3 months Function group Maintenance work Chapter Carry out all servicing work Load lift system Checking the forks Check the forks Hydraulics Checking the hydraulic oil level and hydraulic system for leaks Check the hydraulic oil level and hydraulic system for leaks Electrics Electronics Checking the function of the connec tions cables...

Страница 68: ...intenance work Chapter Carry out all servicing work Carry out all maintenance work after 3 months Carry out all maintenance work after 6 months Performing an oil change Change the hydraulic oil Hydraulics Checking the high pressure valve Check the high pressure valve 60 50988046052 EN 10 2018 ...

Страница 69: ...TILL service centre Only use spare parts as per the manufac turer s instructions The use of unapproved spare parts can result in an increased risk of accidents due to insufficient quality or incor rect assignment Anyone using unapproved spare parts shall assume unlimited liability in the event of damage or harm 50988046052 EN 10 2018 61 ...

Страница 70: ...ension HPT 10 XE hydraulic system Hydraulic oil HVLP32 Max 1 75l HPT 10 XM hydraulic system Hydraulic oil HVLP32 Max 0 7l Carbon brushes 1 6 kW pump motor Minimum dimension 10 5 mm Steering rollers HPT 10 XE and HPT 10 XM ø 200 x 50 mm Load castors HPT 10 XE and HPT 10 XM ø 82 x 82 mm 62 50988046052 EN 10 2018 ...

Страница 71: ... performed on electrical equipment in the industrial truck in a voltage free state Function checks inspections and adjustments on energised parts may only be performed by qualified persons taking the necessary precautions into account Rings metal bracelets etc must be removed before working on electrical components To prevent damage to e systems with elec tronic components such as an electronic lif...

Страница 72: ...nd is secured against rolling and dropping WARNING For electric industrial trucks the battery cables must be disconnected before the industrial truck is jacked up HPT10_027 Position the industrial truck with the fork tips against a wall Jack up the industrial truck until the steering rollers are no longer in contact with the ground Check that the industrial truck cannot fall down or roll away 64 5...

Страница 73: ...stors for new ones of the same size see Chapter Technical datasheet P 7 84 CAUTION Incorrectly adjusted steering rollers or load castors could lead to problems with stability This adjustment must only be made by the STILL service centre 1 HPT10_023 Checking the mounting of the steering rollers Check snap ring 1 on both sides on the steering rollers for damage and change if necessary 50988046052 EN...

Страница 74: ...ance must be performed in accordance with the specifications from the battery manufacturer WARNING There is a risk of damage short circuiting and explosions Do not place any metal objects or tools on the battery Keep away from naked flames and fire Smoking is forbidden Checking the battery charge status Remove the battery cover see Chap ter Removing and attaching the battery cover P 5 49 66 509880460...

Страница 75: ...see Chap ter Removing and attaching the battery cover P 5 49 Servicing the lifting system 1 HPT10_006 HPT 10 XE Check the function of the scissor lift Press lift lower control button 1 upwards The scissor lift must extend to the maximum height without jerking Press the lift lower control button down wards The scissor lift must retract again without jerking If the scissor lift does not extend and r...

Страница 76: ...e scissor lift must extend to the maximum height without jerking Pull the operating lever upwards The scissor lift must retract again without jerking If the scissor lift does not extend and retract without jerking Check the hydraulic oil level Check the scissor mechanics for ease of movement Check the lift cylinders and connections for leaks 68 50988046052 EN 10 2018 ...

Страница 77: ...ability see the chapter entitled Remaining ready for operation Checking the forks HPT10_025 1 Carry out a visual inspection of the forks 1 for excessive deformation or cracks and have them repaired as necessary CAUTION Repairs and replacements on the frame must only be carried out by your service centre 50988046052 EN 10 2018 69 ...

Страница 78: ... Chap ter Removing and attaching the battery cover P 5 49 Remove filler cap 2 Check the oil level The oil level must lie at approx 10 mm below the upper edge of the oil tank If necessary top up with hydraulic oil of the corresponding specification see Chap ter Maintenance data table P 6 62 Fit filler cap 2 Attach the battery cover see Chap ter Removing and attaching the battery cover P 5 49 70 509880...

Страница 79: ...ck the hose connection screw joints for leaks Check the connections cylinders and pump motor for leaks Tighten any leaking connections and repair or change the faulty cylinder as necessary 2 1 HPT10_046 Checking the oil level HPT 10 XM Lower the forks Unscrew screws 1 Remove plastic covering 2 50988046052 EN 10 2018 71 ...

Страница 80: ...cification see Chap ter Maintenance data table P 6 62 Fit filler cap 3 Attach plastic covering 2 Screw in screws 1 Checking the electrical connections at the pump motor HPT 10 XE Check the mountings condition and insula tion of the wiring at the pump motor HPT10_043 NOTE Oxidised connections and faulty wiring lead to voltage drops causing disturbance Remove any traces of oxidation and replace faulty...

Страница 81: ...ck the cable connections 2 for correct mounting and tighten as necessary Attach the battery cover see Chap ter Removing and attaching the battery cover P 5 49 1 HPT10_006 Checking the function of the lift lower control switch Park the industrial truck Press control switch 1 upwards The forks are raised Press control switch 1 downwards The forks are lowered Checks in the event of a malfunction Chec...

Страница 82: ...6 Maintenance Maintenance after 3 months 74 50988046052 EN 10 2018 ...

Страница 83: ...nect the battery see Chap ter Changing the battery P 5 51 To remove the panelling HPT10_045 10 5 mm 1 2 3 4 Mark and disconnect connecting cable 1 Unscrew the screws from cover 2 and remove the cover Remove connecting cable 3 from carbon brushes 4 Lift the retaining springs Remove the carbon brushes The length of the carbon brushes must not fall short of the minimum length see Chap ter Maintenance...

Страница 84: ...after 6 months Connect connecting cable 1 in accor dance with the marking and make sure that the polarity is correct Attach the battery cover see Chap ter Removing and attaching the battery cover P 5 49 76 50988046052 EN 10 2018 ...

Страница 85: ... safety regulations for working with hydraulic oil see Chap ter Oils P 3 23 HPT 10 XE Jack up the industrial truck see Chap ter Jacking up P 6 64 HPT10_044 1 2 Place a suitable collection container under drain plug 1 Unscrew drain plug 1 and allow all the oil to drain off ENVIRONMENT NOTE Dispose of used oil according to applicable regulations Change the sealing ring 2 Tighten the drain plug to 30...

Страница 86: ...0_047 3 Remove filler cap 3 Siphon off all of the remaining oil ENVIRONMENT NOTE Dispose of used oil according to applicable regulations Top up with hydraulic oil of the correspond ing specification see Chapter Mainte nance data table P 6 62 Fit filler cap 3 Actuate the lifting system several times Check the oil level top up if necessary Attach plastic covering 2 Screw in screws 1 78 50988046052 EN 1...

Страница 87: ... high pressure valve DANGER Danger to life Make sure that stability is guaranteed Check the high pressure valve as follows Prepare the test pallet Distribute the test weight evenly on the test pallet max load 1000 kg 10 1 HPT10_006 Press lift lower control button 1 upwards The load must be raised to the max height If the load is not raised to the max height contact the STILLservice centre 50988046...

Страница 88: ...6 Maintenance Maintenance after 12 months 80 50988046052 EN 10 2018 ...

Страница 89: ...7 Technical data ...

Страница 90: ...7 Technical data Dimensions HPT 10 XE Dimensions HPT 10 XE 90 l2 l1 Ast 1200 100 100 e W a e b1 h3 h2 245 1140 c Q I s 750 h1 h4 HPT10_042 82 50988046052 EN 10 2018 ...

Страница 91: ...Technical data 7 HPT 10 XM dimensions HPT 10 XM dimensions 120 120 l2 l1 Ast 1200 100 e W a e b1 h3 h2 245 1140 c Q I s 750 h1 h4 HPT10_048 100 50988046052 EN 10 2018 83 ...

Страница 92: ...0 Weight HPT 10 XE HPT 10 XM Net weight kg 141 104 Chassis frame HPT 10 XE HPT 10 XM Front load castors 82x82 82x82 Rear steering rollers 200x50 200x50 Number of rollers or castors front rear 2 2 2 2 Basic dimensions HPT 10 XE HPT 10 XM Maximum tiller height h1 mm 1300 1250 Lift height 1 h2 mm 400 400 Lift height 2 h3 mm 800 800 Height with lift mast extended h4 mm 1450 1450 Total length l1 mm 168...

Страница 93: ...945 1840 Performance data HPT 10 XE HPT 10 XM Lifting speed with without load m s 0 13 0 06 Lowering speed with without load m s 0 08 0 13 Engine HPT 10 XE HPT 10 XM Electric motor kW 1 6 Battery HPT 10 XE HPT 10 XM Voltage V Ah 12 60 Weight kg 16 Temperature ranges HPT 10 XE HPT 10 XM Temperature C 12 to 40 12 to 50 50988046052 EN 10 2018 85 ...

Страница 94: ...7 Technical data Technical datasheet 86 50988046052 EN 10 2018 ...

Страница 95: ...battery acid 25 Safety information for handling oils 23 Safety information for hydraulic fluid 24 Contact details I Copyright and trademark rights 6 Currentness of manual 6 D Damage 21 Danger to employees 15 Defects 21 Dimensions HPT 10 XE 82 HPT 10 XM 83 Disposal Battery 8 Units 8 Documentation scope 5 Driving on lifts 46 Driving on loading bridges 46 E EC conformity HPT 10 XE 2 HPT 10 XM 2 EC EU ...

Страница 96: ...h no special qualifications are necessary 58 Misuse of safety systems 21 N Nameplate 34 O Oils 23 Operating company 18 Operating procedures 7 Operator 20 P Packaging 8 Parking brake special equipment 42 Place of use 12 Proper usage 10 Q Qualifications of personnel 58 Qualified person 18 R Regular testing 22 Removing and attaching the battery cover 49 Representation of operating procedures 7 Residual ...

Страница 97: ...ical datasheet 84 Transport 48 Transporting pallets 45 Typical graphics 7 U Use of batteries in the cold store 47 V Visual inspections 36 W Warning regarding non original parts 21 Working on the electrical equipment 63 50988046052 EN 10 2018 89 ...

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Страница 100: ...STILL GmbH 50988046052 EN 10 2018 ...

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