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CAN I DISTIL ESSENTIAL OILS IN THE TURBO 500?

It is best to use the Alembic Condenser and Dome Top 

that can be attached to the top of your Turbo 500 Boiler  

if you wish to do this. 

BIO FUEL

Bio fuel can be made using the same process as distilling 

spirits in the Turbo 500.

I CAN’T FIT THE WATER FLOW CONTROLLER TO MY TAP, 

WHAT CAN I DO?

The water flow controller provided in the Turbo 500 

Distillation System comes with the thread adaptor M22 

x M24 male. Remove the diffuser on your tap and fit the 

appropriate fitting. Your Turbo 500 also comes with a  

20 mm BSP adaptor to fit your laundry or garden tap, 

along with a male hole connector.

HOW DO I KNOW WHEN THE DISTILLATION IS FINISHED?

You will also notice the distillate is slower coming out 

(one drop every 5 to 10 seconds), that means all the 

alcohol has been distilled and the boiler can be  

turned off.

WHAT IS THE TURBO 500 CONDENSER FILLED WITH?

The Turbo 500 Condenser column is packed with copper 

and stainless steel saddles.

Copper saddles play a catalyst role with your distillate by 

reacting with sulphur compounds and eliminating them 

from your distillate. Sulphur compounds are molecules 

produced by yeasts during fermentation. They are 

responsible for off flavours, such as ‘rotten egg’, ‘cooked 

cabbage’ or ‘garlic’.

HOW OFTEN AND HOW SHOULD I CLEAN THE 

TURBO 500? 

We recommend washing the saddles every 5 to 10 

distillations, by rinsing the column with water. For a 

thorough clean (every 20 distillations or so), rinse your 

column with a citric acid mix, (2 tsp citric acid to 1 L  

(1 US qt) water) then flush with water 2 or 3 times to 

get rid of the acid. Alternatively, you can unpack your 

column and soak your saddles in citric acid mix before 

rinsing them and placing them back into the column 

again. Note that the copper saddles should be placed in 

the column first, followed by the ceramic or stainless 

steel saddles.

HOW MUCH DOES IT COST TO RUN THE STILL?

The still uses 2 KW/hour (NZ/AU/UK), and 1.5 KW/hour 

(US). You can multiply this by the power rate paid, by 

the time the Turbo 500 is operating (5 hours for a 20 L 

(5 US Gal) wash).

Add to this the cost of cooling water, based on the flow 

rate used and the cost of raw materials required to 

produce the wash. NZ/AU/UK uses on average  

100-125 L (26-33 US Gal) per distillation. USA uses on 

average 20-25 L (5.3-6.6 US Gal) per distillation. 

HOW CAN I RECYCLE MY COOLING WATER?

You can run your cooling water in closed circuit, 

provided you have sufficient amount of water and 

ice packs and a pump that provides enough flow. We 

suggest using a 200 L (53 US Gal) container (rubbish bin 

for example), filled with water, and add 6 x 2 L (2 US qt) 

bottles filled with water and frozen a few days ahead.

Your cooling water can also be kept in big containers 

and reused later for the garden.

KITCHEN 

TAP

M22

M24

20 mm 

BSP

Note: make sure all seals are in place

LAUNDRY 

TAP

GARDEN 

TAP

M22

M22

Содержание TURBO 500

Страница 1: ...pirit of up to 93 ABV and extract 95 of the alcohol in your wash This extremely pure neutral spirit is the perfect base for all spirits and liqueurs but is essential for the delicate spirits like gin white rum and vodka MAKES UP TO 8 L 2 US GAL OF 40 ABV FROM A 23 L 6 US GAL WASH USING 6 KG 13 LB SUGAR AND 1 SACHET TURBO YEAST Instructions suitable for use with stainless steel and copper reflux co...

Страница 2: ...fely it is important to read these instructions carefully and save them for future reference CONTENTS Sign up to the Still Spirits newsletter via the website so that we can provide you with information and updates Distillation System Safety P 3 Step 1 Days 1 6 Making the wash P 4 Step 2 Day 7 Preparing the Turbo 500 Distillation System P 5 6 Step 3 Day 7 Distilling the wash P 7 Step 4 Day 7 Diluti...

Страница 3: ... spray foam dry powder carbon dioxide sand or dolomite Do not boil dry In the event the still is boiled dry reset the cut out button under the base of the still In the very unlikely event the electric cut out fails a fusible link gives an added protection This fuse will melt and cut the flow of power if the temperature exceeds a safe level It cannot be reset by the user and the boiler will need pr...

Страница 4: ...stillation System The first step in making a high quality spirit is to produce a good clean wash It is recommended that you always use the Still Spirits Turbo Yeast Sugar and Carbon range with the Turbo 500 for best results from your still Regardless of the size of your boiler we recommend always making up to 20 25 L 5 6 US Gal wash at one time using Still Spirits Production Packs or by purchasing...

Страница 5: ...ol tube white Ceramic boil enhancers 1 TRANSFER YOUR CLEARED WASH INTO THE TURBO 500 BOILER Place the boiler body on a firm level bench with the tap over the sink to avoid handling the hot boiler when emptying contents later on Do not point the tap to the front to avoid boiling liquid pouring out on you or a passer by if it gets knocked and breaks Using a syphon or 5 L 1 3 US Gal jug transfer the ...

Страница 6: ... 5 BOILER Fit the Turbo 500 Condenser onto the Turbo 500 Boiler Check the Turbo 500 Condenser is full of saddles inside If the column is empty you will need to add copper saddles first followed by the stainless steel saddles packed in the column then follow the next step Note You may have a handful of saddles left which cannot fit in the condenser this is normal Holding the condenser upside down u...

Страница 7: ...se the boiler of all wash and debris being careful to retain the ceramic boil enhancers for the next distillation run Run water through the condenser to rinse the saddles every 5 to 10 distillations Replace saddles if the distillate starts to taste earthy Distilling takes about 5 hours from start to finish Please ensure you can give your full attention to operating the Turbo 500 Distillation Syste...

Страница 8: ...e of your distillate in the trial jar approx 200 ml 7 US fl oz Float the alcoholmeter in the distillate The ABV is the number on the scale where the liquid cuts the glass It should read between 90 and 93 ABV Check the temperature and adjust if needed 2 WATER DOWN YOUR DISTILLATE Place the distillate in a container that can hold 5 L 1 3 US Gal at least For each litre US qt of distillate at 90 93 AB...

Страница 9: ...scharge into a drain or sink Add water to your boiler do not fill beyond the maximum level line on the boiler 2 Place the column and boiler lid assembly onto the boiler base Fasten the four clips that hold the lid onto the boiler Check the sealing gasket is sitting firmly onto the boiler with no gaps 3 Connect the power to the boiler The water will take about 80 minutes to heat to boiling temperat...

Страница 10: ...al boiler The 4 9 L 1 3 US Gal boiler has more tolerance and can be filled up to 8 L 2 1 US Gal Add 3 capfuls of Still Spirits Distilling Conditioner to the wash This stops excessive foaming in the boiler Add ceramic boil enhancers in your boiler Re distil the bad spirit Spirit has a strong unpleasant smell described as paint thinner hospital burnt nail polish Distillate coming out of the Turbo 50...

Страница 11: ...rink 50 ABV If the spirit has suspended particles leave it to sit for a few days and decant it off into another bottle once sediment has settled Fluctuating temperatures while distilling This may be caused by inconsistent water flow pressure or others using water outlets taps in the house It may be caused by frothing of the wash up the column Adjust water flow by opening closing the water flow con...

Страница 12: ... made of silica Part A which charges floating particles and chitosan Part B attracts all particles with its opposite charges to eventually make them all settle on the bottom of the fermenter The saddles in the column provide a large surface area to maximise the contact between the liquid and vapour flows in the column which accelerate the refluxing action The Turbo 500 has been carefully engineere...

Страница 13: ...imum legal limits for methanol in spirits for commercial sale HOW HOT DOES THE BOILER GET The liquid inside the boiler will get as hot as its boiling point ie 100 C 212 F for water 78 2 C 173 F for alcohol As the wash contains a mix of water and alcohol the temperature the wash boils at rises as the alcohol is driven off You need to boil the wash to convert the alcohol to steam so you can extract ...

Страница 14: ... washing the saddles every 5 to 10 distillations by rinsing the column with water For a thorough clean every 20 distillations or so rinse your column with a citric acid mix 2 tsp citric acid to 1 L 1 US qt water then flush with water 2 or 3 times to get rid of the acid Alternatively you can unpack your column and soak your saddles in citric acid mix before rinsing them and placing them back into t...

Страница 15: ...is the further down the hydrometer sinks Additives such as flavouring and liquid glucose will distort the alcoholmeter readings Take good care of your hydrometer as it is very fragile Hydrometers are usually calibrated at a temperature of 20 C 68 F Do not immerse your hydrometer in liquids warmer than 40 C 104 F or it will melt the wax inside and damage your hydrometer irreversibly CONGENERS The n...

Страница 16: ...thout the need to pay duty or to hold a permit Always check with car manufacturers as to the level you can add The USA authorities have recently allowed distillation for fuel alcohol and you can get a permit from the Federal Government WARRANTY Bevie warrants the Turbo 500 for a 36 month period against any manufacturer faults or defects from the date of purchase To make a warranty claim please con...

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