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Operation & Service Manual (V0)

12

Wireless

CAUTION



The caution sign is used for procedures which, if they are not followed, might
cause damage to the vehicle lift or to the vehicle lift as a whole.



The warning sign is used for certain procedures or actions which, if they are not
performed correctly, could cause physical injury and/or material damage.



The danger sign is used for actions which are not permitted. Ignoring this

ban could lead to serious material damage or physical injury.

Bold text is used for (sub)titles or for information that needs special attention:

“Read these instructions carefully”.

2.6

Manufacturers details

If you need any assistance, please contact your regional service center.

If you still have questions after reading this guide, we would encourage you to
contact us. We appreciate all advice, feedback and suggestions from our
customers. Please contact Stertil at:

Stertil B.V.

Address:

P.O. Box 23/9288 ZG Kootstertille
Westkern 3/9288 CA Kootstertille
The Netherlands

Phone:

+31 (0) 512 334 444

Fax:

+31 (0) 512 332 638

E-mail:

[email protected]

Internet:

www.stertil.nl

2.7

Guarantee and liability

Please refer to the delivery terms and conditions, and the order confirmation.

WARNING

DANGER

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Содержание ST 1065-FWF

Страница 1: ... 2014 Stertil B V 38007850 V0 38007850 Operation Service Manual Wireless ST 1065 FWF ST 1075 FWF FWG ST 1085 FWA FWG RWA RWG VFWA VFWG ST 1100 FWA FWG RWA RWG VFWA VFWG Mobile Column Lift ...

Страница 2: ... FURNISHED WITH THE LIFT TO THE LIFT OWNER USER EMPLOYER PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS IN THIS MANUAL BEFORE INSTALLING OPERATING OR MAINTAINING THIS LIFT Installation operating and service instructions for the Stertil Koni mobile column lifts ST 1065 FWF ST 1075 FWF FWG ST 1085 FWA FWG RWA RWG VFWA VFWG ST 1100 FWA FWG RWA RWG VFWA VFWG ...

Страница 3: ...rds 19 3 3 General safety instructions 20 3 3 1 The importance of safety 21 3 3 2 Working in accordance with procedures 21 3 3 3 Safety warnings 21 3 3 4 Personnel 22 3 3 5 Safety instructions 23 3 3 6 Manufacturers instructions to the lift owner employer 27 3 4 Safety features 28 3 4 1 Emergency stop 28 3 4 2 Safety signs 28 3 5 Lock out tag out 31 3 5 1 Lock out tag out procedure 32 3 5 2 Restor...

Страница 4: ...e 57 7 2 When you carry out maintenance 57 7 2 1 Recommendations for maintenance 58 7 2 2 Preparations before inspection and maintenance 58 7 2 3 Pay attention to safety 58 7 2 4 Waste disposal 59 7 2 5 Forms and administration 59 7 3 Daily checks by the user 59 7 4 Monthly maintenance 59 7 5 Annual maintenance by the technical service 60 7 6 Regular preventive maintenance procedures 61 7 6 1 Lubr...

Страница 5: ... 3 The column lift lowers all by itself 88 8 6 4 The column lift is not raised far enough 88 8 6 5 No battery power 89 8 6 6 No control voltage 89 8 7 Emergency lowering facility 90 8 8 Technical support 90 9 Options 91 9 1 Wheel adapters 91 9 1 1 Longer wheel adapters 93 9 2 Traverse beam 94 9 2 1 Before you start working 94 9 2 2 User instruction 94 9 2 3 Tilting of the traverse beam with king p...

Страница 6: ...d extended column 136 11 2 Traverse beam 138 12 Appendices 141 12 1 Service sticker 141 12 2 Electrical connections 142 12 3 Electrical diagram for control cabinet 143 12 4 Hydraulics diagram 144 12 5 Dimensional drawing ST 1065 FWF 145 12 6 Dimensional drawing ST 1075 FWF 146 12 7 Dimensional drawing ST 1085 FWA VFWA RWA 147 12 8 Dimensional drawing ST 1100 FWA VFWA RWA 148 12 9 Inspection checkl...

Страница 7: ...or a combination of aptitude test training program technical vocational school or job experience The owner employer of the Stertil mobile column lift must ensure that the operator of the mobile column lift must be instructed and trained in the safe use and operation of the lift using the manufacturer provided instructions and warning labels and the Automotive Lift Institute Publications Lifting It...

Страница 8: ...problem has been determined and the appropriate repairs made by qualified Stertil service authorized personnel In order to ensure that the lift is not used until the repairs have been affected the lift shall be locked out or tagged in accordance with ANSI Z244 1 1982 Trained lift service personnel refers to personnel of the Stertil service department or another servicing agency recognized by Stert...

Страница 9: ...f your Stertil product Please contact Stertil USA for the location of authorized Service Centers throughout the United States Stertil KONI USA Inc 200 Log Canoe Circle Stevensville Maryland 21666 tel 00 1 410 643 9001 fax 00 1 410 643 8901 Toll free number 800 336 6637 ...

Страница 10: ...he information in this document concentrates solely on use of the product as intended by the manufacturer In the event that the products parts of the products or procedures are applied in any way other than that described in this manual then confirmation must be obtained as to the correctness and suitability of that use No rights may be derived from this manual or from the documentation supplied t...

Страница 11: ...on is sequentially described in the relevant sections of this manual Normal routine operation of the vehicle lift requires that operators and engineers have enough technical knowledge and experience to carry out the assigned tasks can recognize and prevent hazards have read this manual and understand the contents have been adequately trained are able to follow the procedures in this manual 2 5 Doc...

Страница 12: ...sed for sub titles or for information that needs special attention Read these instructions carefully 2 6 Manufacturers details If you need any assistance please contact your regional service center If you still have questions after reading this guide we would encourage you to contact us We appreciate all advice feedback and suggestions from our customers Please contact Stertil at Stertil B V Addre...

Страница 13: ...stered trademarks of their suppliers 2 10 Statutory standards and regulations The instructions in this document take no account of the different national regulations and laws that must be obeyed when operating the vehicle lift It is the sole responsibility of the purchaser to obey these regulations and laws 2 11 Supplements to the manual If you receive any supplements to the manual from Stertil th...

Страница 14: ...ning can be guaranteed If Stertil is not involved in a recommissioning then Stertil is not liable for any claims of third parties arising from that recommissioning 2 15 Version history Every effort has been made to make this manual as accurate and complete as possible However should the user s find any errors or omissions it would be appreciated if these were brought to the attention of Stertil Pl...

Страница 15: ...n foot extensions not for retractable wheels Different adapters for models FWG RWG VFWG Traverse beam Guide part with suspension eye The manufacturer is authorized to constitute the technical documentation Signed U Bijlsma General Manager authorized for this purpose by Stertil B V hereby declares that the vehicle lift as described above conforms with the fundamental safety requirements as set down...

Страница 16: ...valuation has been performed by INTERTEK TESTING SERVICES NA Inc 3933 US Route 11 Cortland NY 13045 Telephone 607 753 6711 Fax 607 756 9891 WEB www intertek etlsemko com Under report no 3107897CRT 001 Stertil B V U Bijlsma General Manager Date 01 01 2013 ...

Страница 17: ...lict with existing local regulations then the strictest regulation shall take precedence Always adhere also to the local safety regulations Stertil B V is not liable for damage or physical injury occurring through or owing to the negation of the safety instructions Stertil B V has made all possible efforts to inform you correctly and fully about possible dangers involved in working with this vehic...

Страница 18: ...when working with electrical equipment Consider all circuits live until you have personally turned the power off and locked the main switch Also tag the main switch with a safety sign Keep your clothing hands and feet dry Do not wear rings watches metal rimmed glasses or jewelry when working around electrical circuits Static electricity can harm electronic parts Always ensure that you are earthed ...

Страница 19: ... each project and during a daily walk around Pay attention to hazards associated with routine and non routine tasks Eliminate the need for fall protection where possible by rescheduling the task isolating the task or changing the task Emphasize fall hazards unique to the site such as open floor holes or shafts riser penetrations and skylights Team up with other construction employers and employees...

Страница 20: ... area must be shielded off or clearly marked with signs indicating that technicians are responsible for their own safety A first aid kit has to be present Always follow the safety instructions This is a remark with complementary information it indicates possible problems Indicates that you can damage the vehicle lift if you do not stick to the given procedures Indicates that you can seriously hurt...

Страница 21: ... is important that your organization adopt some basic safety measures so as to ensure overall safety of the workplace First and foremost all operations should be executed under supervision of a supervisor He or she is responsible for discharge of all safety measures All the safety provisions must be brought to the attention of everyone employed at the location where the vehicle lift is operated or...

Страница 22: ...rson Persons under 16 years of age are prohibited from working on this vehicle lift in any way whatsoever Children under 14 years of age are not allowed in the immediate vicinity of the installation When performing maintenance always warn your colleagues where you are busy Always turn the main switch to O and lock it with a padlock If you leave the vehicle lift unattended during maintenance it is ...

Страница 23: ...that the carrier draws up a transport damage report on the spot Correctness and completeness have all parts additionally and or accessories ordered been supplied In the event of damage always contact Stertil or the supplier All worn or broken parts need to be replaced with genuine lift manufacturer supplied parts Important safety instructions Read all instructions If an extension cord is necessary...

Страница 24: ...tachments ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact resistant lenses they are not safety glasses Use by untrained people could result in serious injury and or damage Only authorized persons should operate the vehicle lift These persons are in any case familiar with the operating instructions of the lift Do not use the lifting system outdoors if the wind velocities mentioned i...

Страница 25: ...in paired operation be sure that this will not result in stability risks In case of doubt consult your superior Unsafe lifting can result in serious injury and damage to the lifting system and or vehicles This vehicle lift should only be used for lifting of vehicles and not for other applications The positioning of the lifting system must be done in a way that a safe working area will be obtained ...

Страница 26: ...ehicle is raised on the lift always raise the lifts to at least above the first safety lock Always lower the lifts into the safety lock before starting any work on the vehicle or leaving the vehicle unattended FOR YOUR AND OTHER PEOPLES SAFETY SAVE THESE INSTRUCTIONS All accessories supplied with this lift are to be used on this lift only Accessories from other lifts are not acceptable and could r...

Страница 27: ...l ensure that lift inspectors are qualified and that they are adequately trained in the inspection of the lift Maintain the periodic inspection and maintenance records recommended by the manufacturer or ANSI ALI ALOIM 2008 American National Standard for Automotive Lifts Safety Requirements for Inspection and Maintenance and the employer shall ensure that lift inspectors are qualified and that they...

Страница 28: ... DOWN and UNLOCK buttons are pressed again the column will be lowered further with an accompanying acoustic signal this option foot protection can be enabled or disabled by default it is disabled lowering is electro mechanically blocked in the event of loss of control power or leakage from the cylinders 3 4 1 Emergency stop The top switch on the control box is used as emergency stop switch In emer...

Страница 29: ...gram Description Location Capacity sticker example The value stated on this sticker gives the maximum lifting capacity of the column At the left and right side of the column Operation sticker example On this sticker the a short description of the operation of the column is given At the operating side of the column under the control box Safety instruction labels At the front side above the control ...

Страница 30: ...escription Location Caution labels At the front side above the control box Warning labels At the front side above the control box Safety instruction sticker On this sticker the most important safety instructions are given At the left side of the column ...

Страница 31: ...ol box Fuse replacement warning sticker Inside the control box Usage warning sticker Under the control box Safety instruction sticker At the top of the control box 3 5 Lock out tag out Lock out Tag out procedures are safety measures designed to prevent application of power energy to vehicle lift while it is being serviced The established procedures for the application of energy control the lock ou...

Страница 32: ...witch off 4 Vehicle lift isolation Isolate the vehicle lift from the energy source s The vehicle lift uses the following energy sources AC power This is de energized by removing the AC connection to the vehicle lift 5 Lock out or tag out device application Lock out the energy isolating device s with assigned individual lock s and using a warning device on the main switch 6 Stored energy Stored or ...

Страница 33: ... ready for use 3 6 Environmental aspects 3 6 1 Disposal Once the vehicle lift has reached the end of the useful life the owner and or user is responsible for the safe disassembly of the vehicle lift and for the disposal of the components in accordance with the local laws or regulations in force 3 6 2 REACH declaration The REACH regulation entered into force on 1st June 2007 Regarding human health ...

Страница 34: ...ation level and trained by the supervisor Supervisor Intermediate vocational education level and trained after the installation of the vehicle lift by the installation personnel Maintenance engineer Intermediate vocational education level In case of doubt always consult the Stertil Service Department For more information about this and other possible trainings contact Stertil ...

Страница 35: ...A Motor 24V 130A Charging current 24VDC 10 5A 20 min 24VDC 6 25A cont Charger type Automatic charger can remain connected during use and in storage Charging time when 70 discharged 9 hours Number of complete lifting actions fully charged batteries 25 fully loaded 37 half load 22 fully loaded 33 half load 19 fully loaded 28 half load 16 fully loaded 24 half load Main fuse 24VDC 200A slow blow Contr...

Страница 36: ...ding per front wheel 5 620 lbs 6 520 lbs 7 200 lbs 7 200 lbs Operating temperature 5 122 F 4 2 Type identification The type identification of the vehicle lifts has the following structure STxxxxABCD For example ST1075 FCF In this identification structure the individual characters have the following meanings xxxx Lifting capacity 1075 7500 kg A Width standard V widened B Wheels F fixed C Type C con...

Страница 37: ...of the vehicle and the number of axles Four lifting columns are normally used The columns are all identical 1 Column 7 Main switch 13 Lifting fork 2 Potentiometer 8 Automatic battery charger 14 Wheel adapter option 3 Locking pawl 9 200A fuse holder 15 Cylinder 4 Hydraulic unit 10 Batteries 16 Fixed wheels 5 Control cabinet 11 Pallet lifting mechanism 17 Adjustable forks 6 RF module 12 Guide block ...

Страница 38: ...rk may be blocked The cause of the fault must then be traced You can still lift and the correction valve in the hydraulic system will open until the elevation difference has been synchronized When the elevation difference exceeds 2 3 8 the control voltage will be cut off causing all movement to stop The cause of the fault must then be traced Height differences may be caused by oil leakage in cylin...

Страница 39: ...anism is fitted with two wheels and is used for relocating the column lift These are mounted at the back to safeguard the column lift against toppling over when it is being relocated When relocating the column lift the pallet lifting mechanism raises the rear of the column off the floor so that it can be moved more easily 4 10 Retractable wheels R models The front wheels are controlled simultaneou...

Страница 40: ...n the right manner can cause damage to the column lift and or bodily injury Do not enter the area below the column lift while it is suspended by the lifting equipment If it should fall it could cause serious injury 1 Transport the column lift to the location where it will be used 2 Remove the protective cover from the hydraulic unit 3 Remove the stopper from the filler opening and attach the air b...

Страница 41: ...ube assembly 1 Fit the switch tube 1 onto the pallet lifting mechanism 2 using the bolt washer and nut 2 Fit the switch bushing 3 onto the switch tube 1 3 Refer to section Adjusting the pallet lifting mechanism safety switch on page 75 for the adjustment ...

Страница 42: ...lifts per vehicle axle referred to as operating in pairs operating a single column lift Operating a single column lift or one pair of column lifts can be extremely hazardous Refer to section Safety when hoisting These possible modes of operation are available on every one of the column lifts without needing to set any selector switches 6 2 Safety when hoisting In principle the individual and per a...

Страница 43: ...xle at the rear of the vehicle the maximum permissible elevation difference between both rear axles is 2 Center of gravity and weight distribution If one of the columns is lowered too far it can have the following consequences No load on that particular column No load on the column diagonally opposite Double load on the remaining columns Overloading of columns Columns used for extremely rigid vehi...

Страница 44: ... next to one another in the same area A maximum of 60 columns can be used The columns are absolutely identical The columns work independently of the mains supply The mains supply is only required for loading the batteries By default the operating system will only accept an even number of columns This helps avoid situations where a column is not properly registered or missed out accidentally while ...

Страница 45: ...reader antenna 13 ID key Control box Operate the panel only with your fingertips Pressing the buttons using sharp objects such as screwdrivers can damage the equipment and cause errors 6 4 1 Emergency shutdown button If the emergency shutdown button is pressed all movement is immediately halted raising or lowering 6 4 2 Starting and identification The main switch controls the power supply to the c...

Страница 46: ...instructions Startup screen example The current software version may be different from the version shown in the picture 1 COLUMN ON WHEELS LOWER COLUMN BEFORE NUMBERING SEQUENCE Lower the column with the pallet mechanism 2 HOLD THE ID KEY IN FRONT OF THE WIRELESS SYMBOL See section Control box on page 45 item 13 Hold the ID key in front of the antenna symbol 12 this is acknowledge with a single bl...

Страница 47: ...ve all the engineers their own ID keys so that they can link columns together themselves as needed The ID keys have unique individual identification codes so that different keys can be used to start up multiple sets simultaneously with no problems After the STARTUP COMPLETED message the same ID key can be used to link another set of columns If the same ID key is used during the CONNECTING step a s...

Страница 48: ...blem situations arise during raising or lowering release the control buttons or press the emergency stop 6 4 5 Slow lowering 1 Press the SLOW LOWERING button turtle symbol This function is activated if the LED in the button is illuminated 2 Press the button again to deactivate the function If the SLOW LOWERING function has been activated the lowering speed of the column lifts will be reduced to 1 ...

Страница 49: ...rying out any work beneath the vehicle The buttons for raising normal lowering and lowering into the safety locks are of the dead man type hold to run Operation continues as long as the button remains pressed and stops immediately once the button is released In the event of malfunction consult the section Troubleshooting 6 4 7 Information screen The information screen informs the user about variou...

Страница 50: ...Starting and identification on page 45 2 All system functions are now available the default is ALL all columns button 3 all columns will be raised button 4 all columns will be lowered into the safeguard buttons 6 and 4 all columns will be lowered 6 5 2 Pair operation Setting to the pair operation only possible when you have an even number of column lifts 1 Select the columns at one axle to set thi...

Страница 51: ...NGLE light has been activated 2 Press button 3 to raise the single column or press button 4 to lower the single column An acoustic signal will be emitted when SINGLE UP and DOWN are operational because this is an unusual situation 6 6 Operating the pallet lifting mechanism Follow the next described procedure to operate the pallet lifting mechanism 1 Set the lever 4 to position 3 and make a pumping...

Страница 52: ... the forks to the correct distance see section Adjustable forks on page 39 2 Set up the required number of column lifts 3 Ensure that the fork of each column lift is extended as far as possible under the wheel 4 Lower the pallet lifting mechanism by pulling on the lever that is located on the inside of the drawbar 5 Ensure that the mains switch on the control cabinet of the column s is set to 0 OF...

Страница 53: ...so that raising and lowering become impossible The system switches itself off complete discharge is imminent When using just one or two column lifts when operating in pairs make certain that there is no possible danger of instability see also section Safety when hoisting If in doubt ask your supervisor Unsafe hoisting can lead to serious injuries and damage to the lifting system and the vehicles 6...

Страница 54: ... type of vehicle and its weight When hoisting large vehicles with high sides the values for lighter vehicles should be observed Type of vehicle Empty weight Maximum permissible lateral wind speed Light vehicles or lorries with long trailers 10 000 22 000 lbs 32 miles h 6 Beaufort Busses 22 000 33 000 lbs 45 miles h 8 Beaufort Lorries and heavy vehicles 22 000 lbs 54 miles h 10 Beaufort When decidi...

Страница 55: ...ows to obtain the required wheel diameter 1 Pull the T shaped handle up to unlock the fork 2 Slide the fork to the side Use both hands 3 Position the forks in such a way that they are at equal lengths in relation to the center of the column 4 Position the forks in such a way that they just touch the tire at a floor height to ensure the rim does not sink through when the tire has a puncture ...

Страница 56: ...Operation Service Manual V0 56 Wireless 5 Lock the fork by pushing the T shaped handle again downwards in one of the holes check this Wheel positioning ...

Страница 57: ...t out in this chapter You may find that due to variation in load and environmental influences certain parts may require more or less maintenance than specified All maintenance actions here are meant to be done on a schedule Where the maintenance actions make it necessary special instructions have been drawn up which are referred to 7 2 When you carry out maintenance Be aware that If you are in any...

Страница 58: ...y only be switched on temporarily for bringing the lifting system in another position when required for performing certain checks and adjustments When the column lifts are in a raised position always lower them into the safety lock 7 2 3 Pay attention to safety Work on installations and devices under safety regulations can only be safe if the corresponding instructions are carried out to the lette...

Страница 59: ...ipment The operator engineer responsible for the maintenance should enter His or her name The date when the maintenance was carried out The work carried out Daily periodic maintenance procedures do not require a signature or date these procedures must be completed at the start of each work day 7 3 Daily checks by the user Perform the following checks daily 1 Inspect the column lifts for visible da...

Страница 60: ...ecking the pneumatic spring s 3 Check oil level The oil level in the tank of the hydraulic unit must be above the minimum oil level line when the column is completely raised The oil level must be above the minimum oil level line but not more than 3 cm above this line 4 The hydraulic oil to be used is UNIL HVD S15 with absolute filtering at 4 microns 5 When the oil level is too low always perform t...

Страница 61: ...nthly Per year technical service Every 2 years technical service Cylinder Lubricate dry piston rod machine oil x Check oil level in tank Top up only with column lifts fully lowered x Various pivot points Lubricate x Hydraulic oil in the tank Replace see section Hydraulic oil x Suction filter Clean or replace x Safety lock Check and clean if required x Safety lock Disassemble clean and replace if n...

Страница 62: ...S15 hydraulic oil filtered at maximum 4 microns Quantity of hydraulic oil in the tank Type Quantity gallons ST 1065 2 65 ST 1075 2 11 ST 1085 2 65 ST 1100 2 65 7 6 3 Checking the emergency shutdown mechanism 1 Press the emergency shutdown button on the auxiliary cabinets while the column lifts are moving All column lifts must immediately come to a standstill 2 Turn the emergency stop knob anticloc...

Страница 63: ...lenoid is 1 8 to 3 16 3 If necessary turn the adjustment nut at the rear of the solenoid until a free play of 1 8 to 3 16 is achieved 4 Raise the column lifts to the top position and check this free play during the raising 5 Lower the column lifts from the top position into the safety lock and check again that the free play is 3 to 4mm Adjust them if necessary 6 Adjust the top position end stop us...

Страница 64: ...t a vehicle of at least 8 800 lbs by approximately 4 Then check at the rear side of each column lift whether it is on the floor 7 6 7 Checking the battery capacity The battery capacities must be checked daily The battery capacity can be read off on the left of the screen Battery capacity When the batteries get low the following warnings are issued Warnings It is recommended that the batteries shou...

Страница 65: ...ng to be used for a long period 2 or 3 weeks the charger can remain connected to the mains The columns have an automatic charger so there is no possibility of the batteries being overloaded Turn the main switch off when the columns are not in use The slight power consumption of the controller can discharge the batteries so that raising and lowering become impossible The system switches itself off ...

Страница 66: ...ously for 2 seconds resets the system The switches can be used to check that the lowering valve the unlocking solenoid and the hydraulic power unit are functioning properly Maintenance switches Switch Description Function UP Lifting Operates the relay for the electric motor of the lifting column controlled by this switch Has to be activated together with MS to raise the lifting column MS Main rela...

Страница 67: ...teries Universal car batteries can produce explosive gasses during normal charging Recharging defective or totally discharged batteries can cause explosive gasses to be produced 7 9 Programmable settings Pressing SELECT and SLOW LOWERING turtle continuously for 2 seconds activates the service menu The screen looks like this Service menu The functions can be selected using the UP and DOWN buttons H...

Страница 68: ...t from 7 9 2 Unlock during up This option is available so that the pawls are operated when the UP button is operated This will suppress the clicking noise while raising This function has no effect on the safety of the column lift The pawl will be pulled in again when the UP button is released Unlock during up is active when the function is ON 7 9 3 Crush limit A height of approximately 2 feet is s...

Страница 69: ...cuit or other mechanical faults The screen shows the messages Warning 15 and Height guard is off There is also an acoustic signal when raising or lowering to alert the operator to the fact that this servicing operation is enabled This setting is active for 2 minutes and the height difference guard is then automatically switched back ON again The height difference guard can be switched back ON agai...

Страница 70: ...the controller and cannot be reset If a new PCB is fitted though the measurement will start at zero again 7 9 10 System run time This shows the time in days and hours that the controller has run for The time is stored by the controller and cannot be reset If a new PCB is fitted though the measurement will start at zero again 7 9 11 Long distance This function is disabled OFF by default This is the...

Страница 71: ...to be displayed correctly the correct type of vehicle lift must be entered 082 ST1065 ST1085 ST1100 073 ST1075 7 9 14 Motor type This setting is used to select the type of motor DC standard direct current motor with brushes no speed controller AC low voltage 3x24V three phase motor and motor controller Curtis with speed regulation The AC motor is used on the Earth lift during lowering the motor ac...

Страница 72: ... entirely at the user s own risk Technical service is taken to mean either the Stertil technical service or another technical service authorized by Stertil 7 10 2 Required knowledge In order to be able to perform a repair on your vehicle lift knowledge of the following subjects should be available mechanical systems hydraulic systems electrical systems The scope of the fault and the measures to be...

Страница 73: ...f the cylinder 5 Lift the cylinder about 3 4 to withdraw it from its seating on the bottom end 6 Pull the cylinder forwards 7 Remove the elastic ring from the head of the cylinder Proceed as follows to install the cylinder 1 Place the elastic ring on the head of the cylinder 2 Place the cylinder inside the guide block and ensure that it drops into the seating in the plate below the cylinder 3 Make...

Страница 74: ... position 2 and move the drawbar up and down the cylinder will now not lift if the setting is correct 3 If the cylinder lifts loosen nut 1 and turn the adjusting screw clockwise 4 If the cylinder sinks down turn the adjusting screw anticlockwise until the cylinder no longer sinks Raise the cylinder to the top position and set the lever to position 1 the cylinder should now be lowered 5 If it does ...

Страница 75: ... lifting mechanism into its lowest position lifting column entirely on the floor 2 Now adjust the switch bushing 3 so that the switch 4 is just not quite activated see section Switch tube assembly on page 41 3 Check that it is working using the procedure described in section Checking the safety switch of the pallet lifting mechanism on page 63 ...

Страница 76: ... 1 3 16 by turning the adjusting nut Retractable front wheels 7 12 List of parts Explanation of the titles of the columns in the parts list Fig index Fig refers to the related group on the parts drawing Index to the section in this group No Total number of parts in the column lift Reference The numbers in this column are Stertil B V order numbers Please specify these numbers when ordering Descript...

Страница 77: ...eplacement parts from Stertil B V see section Manufacturers details on page 12 for address details When ordering replacement parts please supply the following information Column lift type Wireless Serial number See the type plate on the column lift Reference No See List of Parts ...

Страница 78: ...control box Do this by turning the main switch to the 0 position Never loosen or remove any part of the hydraulic system without first placing the column lifts in the lowest position or in the safety locks All repairs carried out on the column lifts by persons other than the technical service and the consequences thereof are entirely at the user s own risk Technical service is taken to mean either...

Страница 79: ... during lowering Raise the columns approximately 4 and remove any obstacles The column lifts can now be lowered further Do not forget to press the UNLOCK button first When raising The raising motion stops and the message Maximum height reached appears on the screen Warning while raising One of the columns has reached its highest position The column lifts can be lowered normally Do not forget to pr...

Страница 80: ...hed its highest position System can be lowered normally 03 Maximum programmed height reached One of the columns has reached the highest position as defined in the software System can be lowered normally 04 Crush limit reached Lowering to below 2 feet is not possible with a remote control Can be lowered further by using the buttons on the column 05 Weak battery Lowering and shortly up possible Batt...

Страница 81: ...t the system charging 09 Other column in service menu The service menu is open on one of the other columns Quit the service program by pressing the SLOW LOWERING button turtle 13 Waiting for communication Wireless reception problems Wait for return of reception max 45 sec 14 Height difference guard is off Setting in the service menu 15 Height guard is off Setting in the service menu ...

Страница 82: ...ct software 03 RF module software version too low Another RF module is installed Fit an RF module with the right software 04 Column software version too low Another PCB is installed Fit a PCB with the right software 05 Other column has an error fault Another column has a problem Check the screens on the other columns 06 Status error on another column Only occurs on column 1 other column s are not ...

Страница 83: ...Motor relay defective or wires have come loose Check the wiring to the motor relay 24 Lowering valve driver Solenoid coil defective or wires have come loose Check the wiring to the lowering valve 25 Correction valve driver Solenoid coil defective or wires have come loose Check the wiring to the correction valve 26 Unlock magnet driver Solenoid coil defective or wires have come lose Check the wirin...

Страница 84: ... loop open One of the emergency stop switches has been pressed Check whether all the emergency stop switches are unlocked 38 Motor controller error There is a fault in the motor controller Reset the fault by pressing the SELECT and UNLOCK buttons for 2 seconds If the fault occurs again please consult the service department 39 Motor controller warning The motor controller is signaling a warning Res...

Страница 85: ...tween the columns too great time interval between messages too great Reboot the system If the fault occurs again contact technical services 72 No communication with a slave column Distance between the columns too great time interval between messages too great Reboot the system If the fault occurs again contact technical services 73 Could not create network Tried to start up the system with just a ...

Страница 86: ...rred on the PCB Reboot the system If the fault occurs again contact technical services 82 Hardware failure external watchdog 83 Hardware failure EPROM 84 Hardware failure external RAM 85 Hardware failure EEPROM 86 Software failure Illegal state 8 6 Faults The following troubleshooting guide can be used to help localize faults If in doubt the user should contact the technical service In the event o...

Страница 87: ... inadequate Replace the pump The maximum height difference more than 2 3 8 has been exceeded Cancel the fault by pressing SELECT and UNLOCK for 2 seconds If the fault occurs again contact technical services 8 6 2 The column lift cannot be lowered Cause Solution No battery power Check the main fuse above the batteries Have the batteries checked by a battery specialist The pawl does not retract from...

Страница 88: ...y the same as the highest locking position Have the height set again by technical services 8 6 3 The column lift lowers all by itself Cause Solution The cylinder seal is damaged oil is leaking continuously Have technical services replace the cuff or the cylinder Leak in the oil line couplings Tighten the couplings or union nuts Contaminated or damaged non return valve Have the non return valve cle...

Страница 89: ...tteries checked by a battery specialist The main fuse has blown Check the main fuse above the batteries The main switch is OFF Set the main switch to ON Indicator lights and or screen defective Contact technical services 8 6 6 No control voltage Cause Solution Indicator lights and or screen defective Lifting system functioning normally Contact technical services The lifting system may not be set u...

Страница 90: ...t possible to lower the column lifts from the control cabinet the column lifts can be lowered manually Please contact the technical service in this case The emergency lowering procedure must only be performed by persons who are trained in this procedure 8 8 Technical support If the tips provided in this chapter do not answer your question or solve your problem please contact your local Stertil ser...

Страница 91: ...t vehicles with wheel diameters ranging from R12 20 to R22 5 45 Wheel adapters must be used for certain wheel diameters A B C Wheel adapters For tire sizes R12 20 to R15 26 two adapters A are needed For tire sizes R15 26 to R17 36 one adapter B is needed For tire sizes R17 36 to R22 5 45 adapters are not needed C ...

Страница 92: ...ervice Manual V0 92 Wireless For smaller wheel diameters 20 special adapters are available Wheel adapters with locking pin When using wheel adapters A always lock the wheel adapters with the locking pin B WARNING ...

Страница 93: ...for vehicles with an overhanging body camper vans etc Longer wheel adapters These longer wheel adapters may only be used in combination with the column foot extensions C When using longer wheel adapters D E always lock the wheel adapters with the locking pin B The lifting capacity is then restricted to 14 500 lbs per column for adapter type D 8 800 lbs per column for adapter type E WARNING ...

Страница 94: ...rt working Check both the maximum lifting capacity of the traverse beam and the maximum lifting capacity of a set of two mobile columns If there is a difference in the maximum lifting capacity of the traverse beam and the set of two mobile columns the lowest maximum lifting capacity is always leading This can be a potential hazardous situation The traverse beam can be overloaded without warning 9 ...

Страница 95: ...ls will move horizontally when the wheels are touching the ground again During this horizontal movement it is possible that the traverse beam starts to tilt Tilted traverse beam Tilting of the traverse beam is a potential hazardous situation Whether this situation will occur depends on the specific design of the trailer To prevent this dangerous situation 1 Always connect the brake air pressure to...

Страница 96: ...Operation Service Manual V0 96 Wireless 9 2 4 Guide part with suspension eye Special custom made adapters can be delivered Special guide part with suspension eye ...

Страница 97: ...Operation Service Manual V0 97 Wireless 10 LIST OF PARTS The following sections will give an overview of the main assemblies and their components ...

Страница 98: ...Operation Service Manual V0 98 Wireless 10 1 Main components ...

Страница 99: ...220200 Guide block ST1085 1100xxA 7 1 38230200 Guide block ST1065 1085 1100xxG 8 1 38130200 Guide block ST1075xxG 9 1 38007600 Hydraulic unit W mod 10 1 38110400 Column ST1075Fxx_1085Fxx 11 1 38250400 Column ST1085Rxx 12 1 38510400 Column ST1085 1100VFxx 13 1 38410400 Column ST1100Fxx 14 1 38450400 Column ST1100Rxx 15 1 38000113 Pallet lift mechanism 250 2 16 1 38000112 Pallet lift mechanism 300 2...

Страница 100: ...de piece ST1075xxF 1 1 38110201 Guide piece ST1075xxF Weld assy 2 4 32700104 Caster wheel 3 4 30001006 Slide plate blue groove 16mm 5 8 4 1 34400600 Hydr cyl mount assy L 1860 S 1744 D d 75 50 5 1 34200116 Locking bush 6 1 1035 46 05 66 Cyl head screw M10x25 8 8 DIN912 GV 7 1 1036 46 03 45 Grub screw M5x12 45H DIN916 gl GV ...

Страница 101: ...A 1 1 38320201 Guide piece ST1085V 1100VxxA Weld assy 2 4 32700104 Caster wheel 3 4 30001006 Slide plate blue groove 16mm 5 8 4 1 32706800 Hydr cyl mount assy Mount assy 5 1 30501003 Shim washer 6 1 1036 46 03 45 Grub screw M5x12 45H DIN916 gl GV 7 1 65050144 Hex nut M20 8 DIN934 GV 8 1 65058044 Spring washer M20 DIN127B GV 9 1 66201039 Nut cap black 034 2044 ...

Страница 102: ... 1 1 38220201 Guide piece ST1085 1100xxA Weld assy 2 4 32700104 Caster wheel 3 4 30001006 Slide plate blue groove 16mm 5 8 4 1 32706800 Hydr cyl mount assy Mount assy 5 1 30501003 Shim washer 6 1 1036 46 03 45 Grub screw M5x12 45H DIN916 gl GV 7 1 65050144 Hex nut M20 8 DIN934 GV 8 1 65058044 Spring washer M20 DIN127B GV 9 1 66201039 Nut cap black 034 2044 ...

Страница 103: ...uide piece ST1065 1085 1100xxG Weld assy 2 4 32700104 Caster wheel 3 4 30001006 Slide plate blue groove 16mm 5 8 4 1 32706800 Hydr cyl mount assy Mount assy 5 1 30501003 Shim washer 6 1 1036 46 03 45 Grub screw M5x12 45H DIN916 gl GV 7 1 65050144 Hex nut M20 8 DIN934 GV 8 1 65058044 Spring washer M20 DIN127B GV 9 1 66201039 Nut cap black 034 2044 10 1 32570110 Fixing pin with locking pin ...

Страница 104: ...1 38130201 Guide piece ST1075xxG Weld assy 2 4 32700104 Caster wheel 3 4 30001006 Slide plate blue groove 16mm 5 8 4 1 34400600 Hydr cyl mount assy L 1860 S 1744 D d 75 50 5 1 34200116 Locking bush 6 1 1035 46 05 66 Cyl head screw M10x25 8 8 DIN912 GV 7 1 1036 46 03 45 Grub screw M5x12 45H DIN916 gl GV 8 1 32570110 Fixing pin with locking pin ...

Страница 105: ...Operation Service Manual V0 105 Wireless 10 7 Column ST 1075 Fxx ST 1085 Fxx ...

Страница 106: ...ntiometer unit Mount assy 11 2 66201085 Shock absorbing cap Skiffy 070012000007 12 1 69090050 Grommet No 2790 type 2 Technogro 13 4 65003526 Hex head screw M16x25 8 8 DIN933 GV 14 2 65003285 Hex head screw M6x16 8 8 DIN933 GV 15 1 1035 38 04 11 Hex head screw M6x10 8 8 DIN933 GV 16 2 65034219 Pan head screw ball M4x10 4 8 DIN7985 GV 17 2 65050124 Hex nut M4 8 DIN934 GV 18 4 65055024 Flat washer M1...

Страница 107: ...Operation Service Manual V0 107 Wireless 10 8 Column ST 1085 Rxx Pos Qty Part No Description Remarks 0 0 38250400 Column ST1085Rxx 1 1 38250401 Column ST1085Rxx Weld assy ...

Страница 108: ... 2790 type 2 Technogro 18 4 65003526 Hex head screw M16x25 8 8 DIN933 GV 19 2 65003285 Hex head screw M6x16 8 8 DIN933 GV 20 1 1035 38 04 11 Hex head screw M6x10 8 8 DIN933 GV 21 2 65034219 Pan head screw ball M4x10 4 8 DIN7985 GV 22 2 65050124 Hex nut M4 8 DIN934 GV 23 4 65725009 L cyl head screw hex socket M10x20 SS 70 DIN7984 24 2 65051036 Self lock hex nut M12 8 DIN985 GV 25 2 65025007 L butto...

Страница 109: ...Pos Qty Part No Description Remarks 35 1 32700160 Drawbar Weld assy 36 1 32700110 Wheel axle 37 4 65725009 L cyl head screw hex socket M10x20 SS 70 DIN7984 38 2 66103908 Bearing bush GFM 1214 10 Igus 39 2 66103909 Groove ball bearing 60052RSR ...

Страница 110: ...Operation Service Manual V0 110 Wireless 10 9 Column ST 1085 VFxx ST 1100 VFxx ...

Страница 111: ...ntiometer unit Mount assy 11 2 66201085 Shock absorbing cap Skiffy 070012000007 12 1 69090050 Grommet nr 2790 type 2 Technogro 13 4 65003526 Hex head screw M16x25 8 8 DIN933 GV 14 2 65003285 Hex head screw M6x16 8 8 DIN933 GV 15 1 1035 38 04 11 Hex head screw M6x10 8 8 DIN933 GV 16 2 65034219 Pan head screw ball M4x10 4 8 DIN7985 GV 17 2 65050124 Hex nut M4 8 DIN934 GV 18 4 65055024 Flat washer M1...

Страница 112: ...Operation Service Manual V0 112 Wireless 10 10 Column ST 1100 Fxx ...

Страница 113: ...nit Mount assy 11 2 66201085 Shock absorbing cap Skiffy 070012000007 12 1 69090050 Grommet nr 2790 type 2 Technogro 13 4 65003526 Hex head screw M16x25 8 8 DIN933 GV 14 2 65003285 Hex head screw M6x16 8 8 DIN933 GV 15 1 1035 38 04 11 Hex head screw M6x10 8 8 DIN933 GV 16 2 65034219 Pan head screw ball M4x10 4 8 DIN7985 GV 17 2 65050124 Hex nut M4 8 DIN934 GV 18 4 65055024 Flat washer M16 DIN125A G...

Страница 114: ...Operation Service Manual V0 114 Wireless 10 11 Column ST 1100 Rxx ...

Страница 115: ...ssy 16 2 66201085 Shock absorbing cap Skiffy 070012000007 17 1 69090050 Grommet nr 2790 type 2 Technogro 18 4 65003526 Hex head screw M16x25 8 8 DIN933 GV 19 2 65003285 Hex head screw M6x16 8 8 DIN933 GV 20 1 1035 38 04 11 Hex head screw M6x10 8 8 DIN933 GV 21 2 65034219 Pan head screw ball M4x10 4 8 DIN7985 GV 22 2 65050124 Hex nut M4 8 DIN934 GV 23 4 65725009 L cyl head screw hex socket M10x20 S...

Страница 116: ...012 Retaining ring a12 SS DIN471 33 1 32700105 Wheel 34 1 32700170 Hinge Weld assy 35 1 32700160 Drawbar Weld assy 36 1 32700110 Wheel axle 37 4 65725009 L cyl head screw hex socket M10x20 SS 70 DIN7984 38 2 66103908 Bearing bush GFM 1214 10 Igus 39 2 66103909 Groove ball bearing 60052RSR ...

Страница 117: ...nism 250 2 1 1 32700250 Tilt beam Weld assy 2 1 32550103 Axle 3 1 32700120 Bearing head 4 1 32706200 Pallet truck mechanism HU lift HP20S 5 2 32700910 Gas spring 14 28 s 64 With fork and retainer 6 2 66201055 Spacer bushing 12 8 18 15 skiffy nr 005 7150 7 1 65214358 Grub screw M8x8 45H DIN916 GV 8 1 1037 07 50 08 Low hex nut M8 04 DIN439B GV ...

Страница 118: ...0 2 1 1 32700300 Tilt beam ST 1082 F BAT Weld assy 2 1 32550103 Axle 3 1 32700120 Bearing head 4 1 32706200 Pallet truck mechanism HU lift HP20S 5 2 32700910 Gas spring 14 28 s 64 With fork and retainer 6 2 66201055 Spacer bushing 12 8 18 15 skiffy nr 005 7150 7 1 65214358 Grub screw M8x8 45H DIN916 GV 8 1 1037 07 50 08 Low hex nut M8 04 DIN439B GV ...

Страница 119: ...8220300 Fork set ST1085 350 long 1 1 32702075 Adjustable fork left welding assembly 2 1 32702085 Adjustable fork right welding assembly 3 2 32700118 Arm lock 4 2 66201102 Handle elesa T griff L 652 80 B M8 nero 32456 5 2 65012443 Cyl head screw M12x20 8 8 DIN912 GV 6 2 60201703 Pressure spring 304820 Bakker ...

Страница 120: ...escription Remarks 0 0 38420300 Fork set ST1100 300 long 1 1 38420301 Fork left 300 2 1 38420302 Fork right 300 3 2 32700118 Arm lock 4 2 66201102 Handle elesa T griff L 652 80 B M8 nero 32456 5 2 65012443 Cyl head screw M12x20 8 8 DIN912 GV 6 2 60201703 Pressure spring 304820 Bakker ...

Страница 121: ...50 Hydr hose L 900 Battery version 3 1 32706075 Oil line mount assy 4 1 68700450 Straight screw coupling GE 10 PSR 5 2 65003403 Hex head screw M10x20 8 8 DIN933 GV 6 1 65003285 Hex head screw M6x16 8 8 DIN933 GV 7 2 65058028 Spring washer M10 DIN127B GV 8 1 65055015 Flat washer M6 DIN125A GV 9 1 68700118 Elbow connector W 10 PS 10 1 33501103 Pawl console rubber 11 2 68039013 Relay ...

Страница 122: ...Operation Service Manual V0 122 Wireless 10 17 Hydraulic unit ...

Страница 123: ... lbf 7b 1 68308005 2 2 Valve NC ex solenoid incl manual lowering Tightening torque 22 lbf 8 4 68510124 O ring 12 42 x 1 78 mm 9 2 69481501 Solenoid 24 VDC EC 30D 12 1 68039020 Pressure relief valve 3 000 psi ST1065 Tightening torque 18 4 lbf 12 1 68039007 Pressure relief valve 3 840 psi ST 1075 ST1085 Tightening torque 18 4 lbf 12 1 68039043 Pressure relief valve 4 280 psi ST 1100 Tightening torqu...

Страница 124: ...Operation Service Manual V0 124 Wireless 10 18 Hydraulic cylinder ...

Страница 125: ...er bottom 2a 1 O ring Ø56 74x3 53 2b 1 Backup ring 3 1 Retaining ring 4 1 Piston seal 5 1 Bearing ring 6a 2 O ring Ø34x3 6b 2 Backup ring 7 1 Piston 8 1 Cylinder 9 1 Piston rod 10 1 Guide post 11 1 Bearing ring 12 1 Piston cap 13 1 68228005 Hose burst check valve 14 2 68700451 Union GE 10 PSR 1 4 32599000 Seal kit ...

Страница 126: ...Operation Service Manual V0 126 Wireless 10 19 Hydraulic cylinder ...

Страница 127: ... 3 2 O ring 4 1 Bearing ring 5 1 Piston seal 6 1 O ring 7 1 Backup ring 8 1 Piston cap 9 1 68700450 Straight adaptor 10 1 1003 91 80 38 Hose burst check valve 11 1 68900000 Air bleeding nipple 12 1 Cylinder 13 1 Piston rod 14 1 Piston 15 1 Gate 16 1 Retaining ring 17 1 65263009 Spring ring 18 1 Cylinder bottom 1 32706900 Seal kit ST1082 ...

Страница 128: ...rt No Description Remarks 0 0 38007700 Control wireless 1 1 38006101 Box battery versions 2 1 32500108 Bracket 3 1 32730251 Drawbar Screen cabinet 4 1 32739100 Control box Wireless Bat 5 1 32730254 Inspection glass Meanwell battery charger 6 1 69206403 Fuse block Mount assy ...

Страница 129: ...nut M3 8 DIN934 GV 20 16 65050126 Hex nut M5 8 DIN934 GV 21 2 65050132 Hex nut M8 8 DIN934 GV 22 1 65050134 Hex nut M10 8 DIN934 GV 23 1 65058028 Spring washer M10 DIN127B GV 24 2 65055023 Flat washer M14 DIN125A GV 25 2 65255111 Flat washer M3 DIN125A 26 12 65055015 Flat washer M6 DIN125A GV 27 1 65055018 Flat washer M8 DIN125A GV 28 18 65055014 Flat washer M5 DIN125A GV 29 1 32737205 Grounding c...

Страница 130: ...3 50 01 Self adhesive cable clamp viba 13805 834 80668 42 3 38006105 Hinge 43 2 38006108 Box closure 44 1 38006111 Switch support 45 2 66201026 Self adh clip skiffy nr 1140002 46 2 65055414 Flat washer M6 DIN9021 47 8 65058018 Spring washer M6 DIN127B GV ...

Страница 131: ...Operation Service Manual V0 131 Wireless 10 21 Control box ...

Страница 132: ...t bridge 5 1 69120020 Contact element breaker 6 1 69120021 Sticker yellow 7 1 69202009 Acoustical alarm 8 2 69062008 Cable gland M20x1 5 9 1 69062063 Cable gland M25x1 5 10 1 69062041 Blindstop M20x1 5 11 4 69062033 Connection nut M20x1 5 12 1 66201131 Plug 13 1 69062034 Connection nut M25x1 5 14 1 66201112 Adhesive foam seal 12x4 EPDM 18 2 32739126 Connector cover 19 8 65034219 Hex head screw M4x...

Страница 133: ...Operation Service Manual V0 133 Wireless 10 22 Labels wireless version US ...

Страница 134: ...1 60700133 Sticker If connected 10 1 60700134 Sticker Do not use 11 1 60700226 Sticker Control 12 1 60700189 Sticker Grease piston 13 1 60700193 Sticker Lowering 14 1 60700198 Sticker Amperage 15 1 83301314 Sticker Typeplate 16 1 60700222 Sticker 115V 17 1 60700223 Sticker Fuse F3 18 18 19 1 60702026 Sticker grounding green 20 1 60700238 Sticker control panel B W 21 1 60700256 Sticker If attachmen...

Страница 135: ...Operation Service Manual V0 135 Wireless 11 LIST OF PARTS VARIANTS AND OPTIONS ...

Страница 136: ...Operation Service Manual V0 136 Wireless 11 1 Wheel adaptors and extended column ...

Страница 137: ...r Right Max 14 500 lbs 3bL 1 34400935 Longer fork adaptor Left Max 14 500 lbs 4 2 32550915 Column extension 5 2 34400916 Shaft 6 4 1038 34 02 40 Retaining washer A24 DIN 6799 7 2 65003530 Bolt M16x40 8 8 DIN 933 8 2 1037 07 50 16 Nut M16 DIN 439B 9 2 60700206 Label 5500 kg 1 32400915 Extension set item 3bR 3bL 4 5 7 8 and 9 4x item 6 Longer wheel adaptors may only be used in combination with colum...

Страница 138: ...rks 32591100 Traverse beam 1 1 32591054 Traverse beam support 2 4 66002015 Wheel 3 2 60700164 Capacity sticker See previous table 4 4 65003408 Hex cap screw M10x35 8 8 DIN 933 GV 5 4 65058028 Circlip M10 DIN127B GV 6 4 65050134 Hex nut M10 8 DIN934 GV 7 2 32591020 Adapter adjustable 8 2 32591051 Adapter low ...

Страница 139: ...s 32591500 Traverse beam 1 1 32591510 Traverse beam support 2 2 32591020 Adapter adjustable 3 2 1020 50 00 30 Wheel 4 2 1038 40 04 00 Retaining ring A40 DIN471FF 5 2 1005 01 01 49 Stertil Koni sticker 6 2 60700127 Capacity sticker 14400 kg 32 000 lbs 7 2 60700102 Stertil Koni sticker medium ...

Страница 140: ... 1 1 32592010 Traverse beam support 2 1 32592020 King pin support 3 2 32500116 Wheel 4 2 1038 34 02 40 Retaining ring No 24 DIN6799 GV 5 1 4310 09 00 10 Pin with clip 6 1 32592005 Reducing bush 3 5 to 2 7 2 60700102 Stertil Koni sticker 8 2 60700075 Capacity sticker 7200 kg 9 2 60700076 Capacity sticker 16000 lbs ...

Страница 141: ...ess 12 APPENDICES 12 1 Service sticker Service sticker The service sticker is behind the control cabinet The items stated on the sticker include the type of main fuse used and how the various components on the controller PCB are connected ...

Страница 142: ...A 10 Relay motor cable 3 Battery charger 11 Switch fuse cable 4 Main switch 12 Pos battery terminal switch cable 5 Fuse holder 13 Neg battery terminal pos battery terminal cable 6 200A main fuse 14 Neg battery terminal motor cable 7 Battery 15 RF module 8 Charging cable connector 16 Safety switch Electrical connections ...

Страница 143: ...Operation Service Manual V0 143 Wireless 12 3 Electrical diagram for control cabinet Electrical diagram for control cabinet ...

Страница 144: ...ulics diagram Hydraulics diagram Item Description Torque C Cylinder EV22 2 2 valve 22 lbf VCDF Flow control valve F1 F2 Filter K Non return valve 16 5 lbf P Pump 16 5 lbf T Tank O Safety pressure valve 18 4 lbf M Electric motor R Hose burst check valve ...

Страница 145: ...Operation Service Manual V0 145 Wireless 12 5 Dimensional drawing ST 1065 FWF Dimensional drawing ST 1065 FWF ...

Страница 146: ...Operation Service Manual V0 146 Wireless 12 6 Dimensional drawing ST 1075 FWF Dimensional drawing ST 1075 FWF ...

Страница 147: ...Operation Service Manual V0 147 Wireless 12 7 Dimensional drawing ST 1085 FWA VFWA RWA Dimensional drawing ST 1085 FWA VFWA RWA ...

Страница 148: ...Operation Service Manual V0 148 Wireless 12 8 Dimensional drawing ST 1100 FWA VFWA RWA Dimensional drawing ST 1100 FWA VFWA RWA ...

Страница 149: ...Operation Service Manual V0 149 Wireless 12 9 Inspection checklist Date Remarks Name of mechanic Initials of mechanic pass ...

Страница 150: ...tive maintenance procedures 70 Crush limit 65 D Daily checks by the user 57 DESCRIPTION 34 Dimensional drawing ST 1065 FWF 148 Dimensional drawing ST 1075 FWF 149 Dimensional drawing ST 1085 FWA VFWA RWA 150 Dimensional drawing ST 1100 FWA VFWA RWA 151 Disposal 32 Document conventions 11 21 Drive unit B W 121 E Electrical connections 144 Electrical diagram for control cabinet 145 Electrical hazard...

Страница 151: ...rating the pallet lifting mechanism 50 Operation 37 38 86 OPERATION 41 Operation of a single column 49 OPTIONS 87 Outdoor use 34 50 52 P Pair operation 49 Pallet lift mechanism 250 2 117 Pallet lift mechanism 300 2 118 Pallet lifting mechanism 38 Pay attention to safety 56 Personnel 21 PREFACE 7 Preparations before inspection and maintenance 56 Preparations before operation 50 Programmable setting...

Страница 152: ...e beam with king pin adapter 91 Trademarks 13 Training levels 32 Traverse beam 52 90 140 Traverse beam option 52 Troubleshooting 58 TROUBLESHOOTING 75 Type identification 35 U Unblocking in case of emergency 52 Unlock during up 65 Unpacking and setup 39 User instruction 90 V Version history 14 W Warnings 76 Waste disposal 57 Weight category optional 68 Weight dimension optional 68 Wheel adapters 8...

Страница 153: ......

Страница 154: ...Manufactured by STERTIL B V P O Box 23 9288 ZG Kootstertille Holland Telephone 31 0 512334444 Fax 31 0 512334430 Email info stertil nl Website www stertil nl ...

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