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BJ5-620 Troubleshooting 58 

of 

73 

 

 

Hydraulic Troubleshooting 

 

Problem 

Possible Cause 

Possible Remedy 

Electric source. 

Correct wire connection. 

Motor doesn’t work. 

Motor damage. 

Replace motor. 

Motor not functioning. 

Correct wire connection. 

Oil pump doesn’t work. 

Pump damage. 

Replace pump. 

Filter jam. 

Clean the filter. 

Hydraulic oil is too thick. 

Change hydraulic oil. 

Hydraulic oil has bad quality. 

Change hydraulic oil. 

Pipe is leaking. 

Tighten pipe connectors. 

Pump damage. 

Change pump. 

Oil pump noise 

Motor and pump 
misalignment. 

 

Spillover valve and 
sequence valve jam. 

Clean spillover and 
sequence valves. 

Working pressure is 
abnormal. 

Pump damage. 

Replace pump. 

Sealing is broken. 

Change sealing. 

Pipe is leaking. 

Check and solve leak. 

Pressure maintain is 
abnormal. 

Single direction valve jam. 

Clean the valve. 

Pressure is abnormal. 

Clean spillover valve and 
sequence valve. 

Magnetic valve is abnormal. 

If the valve jams, clean it; if it 
is broken, replace it. 

Work is abnormal. 

Electrical problem. 

Check and change the 
broken electrical parts. 

High oil temperature. 

Sequence valve pressure is 
too high. 

Correctly set it to 30 bar. 

 

Содержание SXS 1500

Страница 1: ...__________________ _________________________ _________________________ _________________________ _________________________ _________________________ We are committed to a continuing program of product...

Страница 2: ...nvoice is available upon request The original Bill of Lading is attached to our original invoice If the shipment was prepaid write us for a receipted transportation bill Advise customer service regard...

Страница 3: ...More detailed information is given at the relevant administrative authority i e regional and national Water Conservation Bureau and Environmental Protection Agencies Only deposit the material to be d...

Страница 4: ...ION 22 3 1 Uncrating the Equipment 22 3 2 Electrical Connections 23 3 3 Initial Start up 25 CHAPTER 4 OPERATION 27 4 1 Start up 27 4 2 Operation Procedures 27 4 3 Shut down 29 CHAPTER 5 MAINTENANCE 32...

Страница 5: ...o information for operating the equipment safely and efficiently The Maintenance chapter is intended to serve as a source of detailed assembly and disassembly instructions for those areas of the equip...

Страница 6: ...re properly aligned and that tension is at its maximum Extreme care should be taken to see that all bolts are properly tightened at all times During the operation of the machine rotor knife bolts may...

Страница 7: ...l objects should be left on or around the machine Any tools or other metal objects that mistakenly fall into the hopper feed opening can cause severe damage to internal cutting chamber rotor and scree...

Страница 8: ...t is imperative to be aware of these risks in order to avoid accidents To avoid danger please observe all safety advice provided Type of Danger Activity Possible Consequences Preventative Measures Dan...

Страница 9: ...g the terminal box switch too off O Failure of Emergency Stop function All activities Serious injury or death It must be guaranteed that failure of an Emergency Stop button is displayed and leads to a...

Страница 10: ...to the manual s specifications For further information on granulator safety installation and operation see the American National Standard for Plastics Machinery Granulators Pelletizers and Dicers Used...

Страница 11: ...etal parts being fed into the machine The material in the hopper is shredded by the cutters on the rotor This shredding process is repeated as often as required until the whole diameter of the screen...

Страница 12: ...he grinding material can be fed into the shredder in the following ways Manual in feed of the material directly into the in feed hopper Manual in feed of the material with the help of an additional in...

Страница 13: ...fly back during size reduction is available Additional In feed Device If the machine has an optional in feed device such as a conveyor belt please refer to the additional information about the accesso...

Страница 14: ...s and Bed Knives Rotor cutters bed knives The material is shredded between the cutters assembled on the rotor and the bed knives that are mounted in a fixed position in the machine lower section All r...

Страница 15: ...een The rotor is arranged on roller bearings that are situated outside the housing The V belt pulley is attached to the rotor axis with a taper brush The rotor is dynamically counter balanced and has...

Страница 16: ...g by screws in standard execution The screen is slightly larger in radius than the cutting circle of the rotor cutters The screen perforation is selected according to the desired grain size of the shr...

Страница 17: ...73 Discharge of Shredded Material Normally the shredded material will be discharged onto a conveyor belt Options include a discharge with blower or with a screw conveyor 1 Hydraulic cylinder 2 Screen...

Страница 18: ...inders move the ram back and forth The ram moves automatically after switching on the hydraulic system and the shredder when the machine is operated in automatic mode NOTE The ram can be moved by hand...

Страница 19: ...ve devices The use of faulty or manipulated protective devices is strongly prohibited Safety Device for Machine and Hopper Doors The shredder can only be operated if the doors are closed deactivating...

Страница 20: ...machine according to the current legal safety regulations if the machine is delivered without drive motors upon customer request Safety Markings Safety markings are attached to the machine Should one...

Страница 21: ...Emergency Stop buttons in case of an emergency CAUTION The Emergency Stop must be activated in all situations where injury or damage could result Re operation 1 Eliminate cause of Emergency Stop 2 Unl...

Страница 22: ...tors or the sun Room temperature 41 to 104 F 5 to 40 C Relative atmospheric humidity according to DIN 40040 15 to 70 indoor NOTE By humidity levels higher than 70 apply anticorrosive agent to the meta...

Страница 23: ...t use blocks to place underneath the machine use metal strips to prevent buckling of the base frame Make sure that an even distribution of weight is achieved on all the points of support 3 2 Electrica...

Страница 24: ...The machine may only be operated with installed Emergency Stop buttons An Emergency Stop button must be installed at the control cabinet and at the grinding material in feed if no Emergency Stop butt...

Страница 25: ...h the freight company and report it to the manufacturer After setting up for service and before starting up for the first time you must carry out necessary checks according to the section Machine Chec...

Страница 26: ...and check rotational direction 9 Allow machine to run for approximately 10 minutes without shredding material 9 Connect material discharge device and in feed device check rotational direction drives 9...

Страница 27: ...tter 9 The machine and hopper doors are closed 9 All safety devices including those of the installed material in feed and discharge devices are checked and operative Switch ON Machine 1 Switch ON the...

Страница 28: ...Emptying the Screen 1 Switch off the shredder at the main switch 2 Safeguard main switch using a padlock 3 Open the machine door 4 Safeguard machine door 5 Pivot the screen support downwards by pushi...

Страница 29: ...er the running direction is correct facing the motor blade the motor should run clockwise if the direction is not correct change the position of 2 of the 3 electrical wires 5 Run motor operate the mag...

Страница 30: ...BJ5 620 Operation 30 of 73 Figure Hydraulic Set up SQ1 SQ2 SQ3 SQ4 9M Pa 9M Pa 15M Pa 125 63 33m l r ec 12m l r ec...

Страница 31: ...Shut down Switch OFF Machine 1 Switch OFF the material in feed device accessories 2 Wait until the remaining material has been shredded and then switch OFF the shredder main switch to 0 3 Switch OFF...

Страница 32: ...he following after every 8 operation hours Check protective devices Check cutting knife mountings Check condition of cutting knives Perform the following after every 40 operation hours Check V belt te...

Страница 33: ...modifying them Cleaning the Machine WARNING Danger of cutting caused by sharp cutting knives even when the rotor is not operating Serious injury especially to the hands and fingers can result Wear pr...

Страница 34: ...nufacturer or ask the service department for help Replacing the Rotor The rotor s design is heavy duty design so a replacement is necessary only after a crash i e a hammer fall inside Dismounting and...

Страница 35: ...e designed so a bearing replacement is necessary only in exceptional cases Dismounting and mounting of the bearings requires specialist knowledge and a careful working method In addition to the follow...

Страница 36: ...Put back the rotor cover plates 9 Put in the screen 10 Pull on V belts and adjust the V belt tension force 11 Attach the V belt cover 12 Carry out a test run NOTE The roller bodies will be damaged unl...

Страница 37: ...eplacing or Refilling Lubricant Fill the bearings uniformly with grease until all operating surfaces are well greased For the rotor bearings a lubricant quantity of one third to a maximum of half of t...

Страница 38: ...overheating Mounting and dismounting of the bearings must be carried out in accordance with the instructions in this operation manual see replacing the bearings 1 Open the bearing 2 Remove the bearin...

Страница 39: ...P BP ENERGREASE LS 3 CASTROL CASTROL SPHEEROL AP 3 ESSO Beacon 3 FUCHS FUCHS Grease 1200 FUCHS Grease FWA 220 SHELL SHELL Alvania Grease 3 MOBIL OIL MOBILUX 3 WISURA WISURA Liba L 3 Zeller Gmelin ZET...

Страница 40: ...f 73 Mounting and Dismounting TAPER LOCK Tensioning Element The motor and the gear V belt pulleys are attached to the shaft using a TAPER LOCK tensioning element The disks must be dismounted for certa...

Страница 41: ...en must be checked regularly in order to keep the throughput of the shredder and the quality of the shredded material constant The screen may be damaged dirty or not suitable for the shredding materia...

Страница 42: ...ler centres 3 Determine the belt sag force F for each belt at 16 mm sag if sag b is equal to 1 m distance between roller centres Do this by measuring the distance between roller centres at a right ang...

Страница 43: ...e V belt 5 Mount the V belt cover Checking V belt condition replacing V belt CAUTION Danger of pulling into machine caused by running V belts Hair jewelry etc can be pulled into machine without proper...

Страница 44: ...en loosened and tightened again several times New screws of the same material quality must replace the cutting knife mounting screws after they have been loosened and tightened several times Checking...

Страница 45: ...ew 2 7 Loosen the bolt using a high quality Allen key 10 mm Knock the Allen key lightly with a hammer to loosen it if necessary 8 Take out the cutter mounting screw the washer and the cutter Dismounti...

Страница 46: ...ecessary 11 Take out the cutter holder mounting screws 4 12 Remove the cutter holder with the delivered Extractor NOTE See drawing in Dismounting the rotor knives WARNING Danger of cutting caused by s...

Страница 47: ...ghtly knock key if necessary 10 Take out the knife mounting bolt and knife WARNING Danger of cutting caused by sharp knives at all times even when rotor is at standstill Serious Injury especially to t...

Страница 48: ...300HV 4 Screw in the mounting screws and tighten lightly first 5 Make sure the cutter fits planar in the seat 6 Tighten the cutter mounting bolts using a torque wrench NOTE The required torque for all...

Страница 49: ...the rotor by hand 8 Check whether the cutting gap is correct and make sure the cutting knives do not collide as the rotor turns 9 Put back the cover plates and mount them with the bolts 10 Remove tool...

Страница 50: ...he cutting knives using a whetstone NOTE The service life of the cutting knives can be increased by taking this measure 4 Set the cutters and bed knives see setting the cutting knives 5 Mount the cutt...

Страница 51: ...ts using a torque wrench NOTE The required torque for all knife mounting bolts is 355 Nm see the table under Replacing and checking the cutting knife mountings 7 Turn the rotor by hand 8 Check whether...

Страница 52: ...2 for areas with temperatures below 32 F 0 C in the winter and HLP 46 for temperatures of around 86 F 30 C in the summer For extremely hot tropical areas i e Thailand Malaysia Nigeria etc it is recomm...

Страница 53: ...the oil ARAL Aral Vitam GF 32 Aral Vitam HF 32 BP BP Energol HLP D 32 BP Energol HLP 32 BP Energol SHF 32 ELF Elfolna 32 Hydrelf 32 ESSO Nuto H 32 HLPD Oel 32 FINA Fina Hydran 32 FUCHS Renolin MR 10 R...

Страница 54: ...sure that the voltmeter has at least minimum impedance of 5 000 OHMS per volt on AC and 20 000 OHMS per volt on DC scales Popular combination meters VOM and VTVM can be selected to provide the necess...

Страница 55: ...if discharge conveyor belt is running Current failure Check limit switch for defective contact Check electrical connection Tighten limit switch if necessary Fuse too small Fit larger fuse only after c...

Страница 56: ...ary Unusual vibrations Anti vibration pads defective Check mounting pads and replace if necessary Bearing damage Check bearings and replace if necessary Knife finish Check knife and sharpen or replace...

Страница 57: ...mit switch and correct Main and control fuses Replace fuse Feed device not connected Switch on in sequence Material jam Empty shredder before switching ON Star delta connection Correct wiring on motor...

Страница 58: ...ump damage Change pump Oil pump noise Motor and pump misalignment Spillover valve and sequence valve jam Clean spillover and sequence valves Working pressure is abnormal Pump damage Replace pump Seali...

Страница 59: ...t will be issued for material that is not within the manufacture s warranty period and or in new and unused condition suitable for resale Warranty Returns Prior to the return of any material authoriza...

Страница 60: ...BJ5 620 Appendix 60 of 73 A 2 Technical Specifications...

Страница 61: ...BJ5 620 Appendix 61 of 73 A 3 Drawings and Diagrams NOTE Please refer to the corresponding spare parts lists in the following section Cutter mounting...

Страница 62: ...BJ5 620 Appendix 62 of 73 Bed knife fixing...

Страница 63: ...BJ5 620 Appendix 63 of 73 Rotor Assembly...

Страница 64: ...BJ5 620 Appendix 64 of 73 Drive...

Страница 65: ...BJ5 620 Appendix 65 of 73 Ram...

Страница 66: ...BJ5 620 Appendix 66 of 73 Ram scraper...

Страница 67: ...BJ5 620 Appendix 67 of 73 SXS 1500 2000 Standard Hydraulic Diagram SQ1 SQ2 SQ3 SQ4 9M Pa 9M Pa 15M Pa 125 63 33m l r ec 12m l r ec...

Страница 68: ...13 207 4 Lock washer DIN 127 12 300 2 Bearing 301 2 Bearing housing SN236 302 2 Bearing 22236 W33 303 3 Bearing Cover A 304 1 Bearing Cover B 305 0 306 4 Sealing DIN3760 D200 x 230 x 15 307 2 Grease n...

Страница 69: ...e cover plate 1 Bed knife cover plate right 604 1 Bed knife cover plate left 605 16 Cover plate Mounting bolt DIN912 M12x30 12 9 606 8 Bed knife adjusting bolt for pulling DIN912 M16x65 12 9 700 1 Ram...

Страница 70: ...M16x25 8 8 203 2 Screen adjusting bolt 204 1 Screen support 205 2 Cylinder for screen support opening 63x 35x155 206 4 Washer DIN125 A 13 207 4 Lock washer DIN 127 12 300 2 Bearing 301 2 Bearing housi...

Страница 71: ...04 96 Rotor knife holder 505 192 Knife holder fixing bolt DIN912 M10x30 12 9 600 1 Stator knife complete 601 5 Stator knife 399x110x30 602 10 Fixing Bolt DIN 912 M16x60 12 9 603 108 Stator knife adjus...

Страница 72: ...r MF 08 1 CLC 3 Electric motor 20HPX4P straight system 380V 1 Qunce 4 Gear pump PVL12 12 33 1 Xinhong 5 Oil cooler JC YL AH1012 1 6 Check valve CRG 03 1 10 1 CLC 7 Check valve CRG 03 1 10 1 7Ocean 8 S...

Страница 73: ...lent customer service Service Department Call toll free 8am 5pm CST 800 423 3183 or call 262 641 8610 Emergencies after 5pm CST call 847 439 5655 We have a qualified service department ready to help S...

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