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GENERAL SAFETY INFORMATION

vent through a protective grille, and the design of the
vent cap is such that the products of combustion are
discharged at the upper section of the cap. This cap is
shipped in a separate carton. It should be fastened in
position as shown in Figure 7 

and should not be

altered in any way.

The Power Vented unit has a power venting system
with the inlet and discharge grille located in the upper
section of the side access panel. This balanced flue
design also performs well under all wind conditions.

All internal parts of the standard unit are fabricated
from aluminized steel. Standard burners are pressed
aluminized steel and have a stainless steel burner port
protector and air shutters. All internal and external
jacket parts are fabricated from galvanized steel.
Stainless steel heat exchangers, burners and flue
collectors are optional. An optional 321 or 409 stainless
steel heat exchanger is highly recommended for the
following applications:

1) When the entering air temperature is below

40°F  (4.4°C).

2) When the furnace is installed downstream of a

cooling coil section.

A pilot burner plate is provided for access to the pilot
burner and ignition systems without removing the
burner drawer. Clearances between the external unit
and obstruction must be sufficient for proper servicing
of pull-out drawer. See Figures 1 and 2 for this
clearance.

The outdoor units are certified for operation on either
natural or propane gas. If a unit is to be installed at an
altitude exceeding 2000 ft. (610 m) above sea level,
derate the input by 4% for each 1000 foot rise (305 m
rise) above sea level. Check all local codes.

Special orifices are required for installations above
2000 ft. (610 m). Check all local codes.

In Canada, if a unit is to be installed at altitudes of
2000 ft. (610 m) to 4500 ft. (1372 m), the unit must be
orificed to 90% of the normal altitude rating.

Unless otherwise specified, the following conversions
may be used for calculating SI unit measurements:
1 inch = 25.4 mm
1 foot = 0.305 m
1 gallon = 3.785 L
1 pound = 0.435 kg
1 psig = 6.894 kPa
1 cubic foot = 0.028 m

3

Roofcurb kits for rooftop gas heating units are shipped
knocked down. A curb kit contains (insulated) curb
rails, hardware, sealant, self-adhering rubber
gasketing, and installation instructions. Roof insulation,
cant strips, flashing, roof felts, caulking and nails must
be furnished by the installer. See separate curb
specifications from manufacturer.

 Failure to comply with the

general safety information may result in
extensive property damage, severe personal
injury or death!

 Do not alter the unit heater in

any way or damage to the unit and/or severe
personal injury or death may occur!

 Never service any component

without first disconnecting all electrical and
gas supplies to the unit or severe personal
injury or death may occur!

 Ensure that all power sources

conform to the requirements of the unit heater or
damage to the unit will result!

Installation must be made in accordance with local
codes, or in absence of local codes, with ANSI
Standard Z223.1-1999 (N.F.P.A. No. 54) National Fuel
Gas Code, or the latest edition. All of the ANSI and
NFPA Standards referred to in these installation
instructions are those that were applicable at the time
the design of the appliance was certified. The ANSI
Standards are available from the American Gas
Association, 1515 Wilson Boulevard, Arlington, Virginia
22209. The NFPA Standards are available from the
National Fire Protection Association, Batterymarch
Park, Quincy, MA 02269.

If installed in Canada, the installation must conform
with local building codes, or in absence of local building
codes, with current CGA-B149.1 “Installation Codes for
Natural Gas Burning Appliances and Equipment” or
CGA-B149.2 “Installation Codes for Propane Gas
Burning Appliances and Equipment”. These outdoor
duct furnaces have been designed for and certified to
comply with CGA 2.8.

These units have been designed and certified for
outdoor use only, and may be located on the roof of the
building or at any convenient location external of the
building to be heated. The input range is 100,000 BTU/
HR. (29.3 kW) to 400,000 BTU/HR. (117.1 kW) in 50,000
BTU/HR. (14.6 kW) increments.

The venting is an integral part of the unit and 

must not

be altered in the field. 

 The Natural Vented units are

equipped with a vent cap which is designed for gravity
venting.  Air for combustion enters at the base of the

1000 Btu/Cu. Ft. = 37.5 MJ/m

3

1000 Btu per hour = 0.293 kW
1 inch water column = 0.249 kPa
liter/second = CFM x 0.472
meter/second = FPM ÷ 196.8

Содержание outdoor rooftop gas-fired duct furnace

Страница 1: ...e units are certified by CSA International for operation on either natural or propane gas Read this manual and all labels attached to the unit carefully before attempting to install operate or service...

Страница 2: ...h clockwise The screw must turn freely one quarter turn before resistance is felt in order for the lock to engage If the latch does not hold turn the screw counter clockwise several turns and repeat t...

Страница 3: ...kit contains insulated curb rails hardware sealant self adhering rubber gasketing and installation instructions Roof insulation cant strips flashing roof felts caulking and nails must be furnished by...

Страница 4: ...1156 1326 40 60 3 8 45 13 16 26 17 1 2 26 11 16 51 57 11 16 3 4 1 2 OR 3 4 1534 1164 660 445 678 1295 1465 NOTE DIMENSIONS ARE IN INCHES DIMENSIONS IN PARENTHESIS ARE IN MILLIMETERS F DIMENSION IS TH...

Страница 5: ...4 603 17 50 0 50 984 184 198 100H 100 000 80 000 80 1 235 3 704 20 60 2 7 1 8 1 2 1 2 199 218 29 3 23 4 0 583 1 748 11 33 0 50 181 90 99 150H 150 000 120 000 80 1 852 5 556 20 60 2 11 1 4 1 2 1 2 226...

Страница 6: ...er 1 Select heater size based on heat loss of the building to be heated 2 Select temperature rise desired 3 Based on temperature rise the horizontal line inter sects heater temperature vs CFM curve 4...

Страница 7: ...t factory furnished and must be built on the job by the installer and a damper placed therin if required USE OF BYPASS CURVES The width of the by pass for CFM in excess of that provided through the he...

Страница 8: ...ications See figures 1 2 and charts 1 2 D3589 D3589A 18 457 5 16 8 Ductwork Natural or Power Vent Furnace Air Flow 5 16 8 18 457 18 457 36 914 36 914 Clearance For Drawer Pul out 18 457 5 16 8 Typ Duc...

Страница 9: ...d be produced Figure 7 Vent Cap Assembly Natural Vented Furnaces Only FIELD INSTALLATION INSTRUCTIONS 1 Remove Side Access Panel 2 Insert Vent Sleeve of Vent Cap Assembly Item 1 thru Top Panel Assembl...

Страница 10: ...de The location of this valve must comply with the local codes A 1 8 inch N P T plugged tapping accessible for test gauge connection must be installed immediately upstream of the gas supply connection...

Страница 11: ...for Determining Pipe Size GAS METER A 20 ft 6 56 m 20 ft 6 56 m 5 ft 1 64 m 5 ft 1 64 m 10 ft 3 48 m B C D F E 10 ft 3 28 m HEATER S 200 CFH HEATER S 150 CFH 3588 HEATER S 100 CFH D3588 NOTICE If more...

Страница 12: ...00 4750 4300 3900 3700 3450 3250 2950 2650 2450 2280 78 311 218 177 150 135 122 110 105 97 7 92 0 83 5 75 0 69 4 64 6 4 4 026 23000 15800 12800 10900 9700 8800 8100 7500 7200 6700 6000 5500 5000 4600...

Страница 13: ...D 3 AIR SHUTTERS 4 BURNER SPRINGS 5 MAIN BURNER ORIFICE 6 TRANSFORMER 7 PILOT TUBING CONTROLS 8A MAIN GAS VALVE HONEYWELL 8B MAIN GAS VALVE WHITE RODGERS 9 HONEYWELL IGNITOR 10 HONEYWELL PILOT BURNER...

Страница 14: ...iring diagram GAS CONTROLS SINGLE STAGE CONTROL Gas heating units are factory provided with an automatic single stage gas valve This valve is an on off type control typically activated by a low voltag...

Страница 15: ...int 1 2 3 4 5 6 7 8 9 60 100 F 60 65 70 75 80 85 90 95 100 75 200 F 75 91 106 122 138 150 NA NA NA NA Maximum furnace discharge temperature allowed 150 F The unit is also provided with an automatic el...

Страница 16: ...ased voltage closes a relay which closes the automatic gas valve 9 When the thermostat is satisfied the main and pilot valves close 10 The fan time delay relay remains closed keeping the fan motor ope...

Страница 17: ...fire If cycling on the high limit is noted corrective measures should be taken immediately Failure to do so could cause unit damage and possible fire The unit is furnished with an intermittent pilot i...

Страница 18: ...the National Fuel Gas Code ANSI Standard Z223 1999 N F P A no 54 or the latest edition When installed in Canada any references to deration at altitudes in excess of 2000 feet 610m are to be ignored At...

Страница 19: ...ization range 5 Inspect the interior of the unit remove any debris or tools which may be present START UP STARTING UNIT IN HEATING MODE 1 Close the unit disconnect switch s that provide current to the...

Страница 20: ...er in position 4 Slide the drawer out of the furnace 5 Burners can be removed from the drawer by raising the front of the burner and pushing it against the hold in spring until the front of the burner...

Страница 21: ...21 Figure 13 Natural Vent Duct Furance Figure 14 Power Vent Duct Furnace...

Страница 22: ...ng for heat 4 Defective limit switch 5 Improper thermostat or trans former wiring at gas valve 6 Defective gas valve 7 Defective thermostat CORRECTIVE ACTIONS 1 Inspect all gas piping and repair 2 Cle...

Страница 23: ...hen check for 24 volts at secondary terminal before replacing 9 Check and tighten all wiring connections 10 Replace 1 Reset manifold pressure Refer to operation 2 Replace regulator section of combinat...

Страница 24: ...3 Clean flue Refer to installation 4 Determine cause and repair accordingly Refer to installation 1 Relocate thermostat away from drafts 2 Replace thermostat 3 Check wiring diagrams 4 Check operation...

Страница 25: ...MPTOMS N Too much heat P Power venter motor will not start Q Noisy power venter R Power venter will not run S Power venter motor will not stop CORRECTIVE ACTION 1 Replace thermostat 2 a Check wiring p...

Страница 26: ...or neglect has been accidentally or intentionally damaged has not been installed maintained or operated in accordance with the furnished written instructions or has been altered or modified in any wa...

Страница 27: ...l field installed controls been installed Do you understand all the controls on this equipment DO NOT START this equipment unless you fully understand the controls GENERAL With power and gas off Make...

Страница 28: ...http www mestek com 260 NORTH ELM ST WESTFIELD MA 01085 TEL 413 564 5540 FAX 413 562 5311 HVAC PRODUCTS...

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