Stephill SSDK12M Скачать руководство пользователя страница 22 | Manualshive

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Stephill SSDK12M Скачать руководство пользователя страница 22

SSDK12M - SSDK16M - SSDK20M

21

The

SSDK16

&

SSDK20

also have a separate

Engine Control Unit (ECU)

. Both of the above systems can shut

down the generator independently. The

SSDK12

only uses a

DSE 3110

control module.

Most common faults/issues can be Identified by the fault icon displayed on the

DSE 3110

LCD screen. The

table below shows a fault icon and/or the relevant possible causes and checks.

Fault Finding

Monitoring Systems

STEPHILL GENERATORS LTD STRESS THAT THE ULTIMATE RESPONSIBILTY FOR THE

SAFE USE OF THE GENERATOR RESTS WITH THE USER.

All standard Stephill K-Range generators use a

DSE 3110

control module to operate/monitor the engine and

generator.

If the

ECU

has detected an issue with the engine (SSDK16 & SSDK20 only) this could also shut the engine

down. Any shut down that the

ECU

has issued will be immediately identified by a blinking pattern shown on

the ECU fault lamp found on the engine loom - See below.

We strongly advise before attempting any fault finding is to check the health of the generator battery. It
should measure around 12.4 to 12.6 Volts DC while the generator is at standstill.

Be aware of the service/maintenance schedule of the engine, ensuring the fuel filters are replaced regularly
along with the oil topped up and oil filter etc. - See -

Service and Maintenance

Before carrying out any checks ensure all

Load

is unplugged from the generator and be aware of any

potential exposed

Live

terminals while the generator is running! All checks and tests should only be carried

out by a competent engineer - Ref.

DC wiring diagram

Check

Engine Not Starting/Running - Starter motor not engaging

●

Check the battery voltage, should be around 12.5V DC -

Charge or Replace.

●

Check the condition of the battery leads.

● Check No.1 wires on the control panel and engine DC

loom(s) have a sound connection to battery negative.

Negative / Ground Connections

Fault Finding - DSE 3110

Fault Icon

Before Fault Finding

Possible Cause

Battery

Fail to Start

Is activated after three

attempts to start.

Fuse

Starter Motor Relay

● Check the operation of the switches on the back of the

emergency stop button.

●

Check the operation and wiring of the starter motor relay

- Replace if necessary.

Emergency Stop Button

●

Check the 30A fuse on the engine loom -

Ref. wiring

diagram

.

Continued

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Содержание SSDK12M

Страница 1: ...Issue 4 SSDK12M SSDK16M SSDK20M 44 0 1933 677911 www stephill generators co uk Handbook Operation Manual 12 to 20kVA Multi Phase Generators...

Страница 2: ...r 18 DSE 3110 Operation 11 Operating Environment 18 Starting Sequence 11 Temperature Range 18 Timer Icon 11 Reference Relative Humidity 18 Engine Running 11 Reference Barometric Pressure 19 Viewing th...

Страница 3: ...Type 29 Pre towing Hitch Up 30 Hitching Method 30 Service Brake 30 Reversing 31 Spares 31 Kubota Consumable Service Spares 31 Control Panel AC Components 31 Control Panel DC Components 31 General Spa...

Страница 4: ...ermission of Stephill Generators Ltd All equipment supplied by Stephill Generators Ltd carries a warranty of 12 months from date of despatch During the warranty period should the plant fail due to fau...

Страница 5: ...um current ratings amps Total fuel tank capacity Generator performance class MGW Mass Gross Weight s 12 CE mark indicates the generator meets the directives listed on the Declaration of Conformity Eac...

Страница 6: ...ut Protection As standard all SSDK Range Stephill generators are configured as a multiphase generator with both single phase 1Ph and three phase 3Ph outputs Model Type SSDK12 M SSDK16 M SSDK20 M 13 5k...

Страница 7: ...ights Skid Mounted SSDK12 M SSDK16 M SSDK20 M Meccalte ECP28 3S4 C Meccalte ECP28 L4 C Meccalte ECP28 VL4 C Net Engine Power Water Cooled 1498cc 1647cc 2197cc Kubota V1505 Kubota D1703 Kubota V2203 Mo...

Страница 8: ...f engine and generator controls DC and the generator output AC Control Panel Identification Below in Fig 3 Fig 4 are close up details of the components found on this control panel Description Item No...

Страница 9: ...all 32A 1Ph socket outlets 1 230V 16A 1Ph Socket Outlet 7 Brass Earth Stud 16A Reset Button Fitted to all 16A 1Ph socket outlets 115V 16A 1Ph Socket Outlet Serial Data Plate 4 5 6 10 11 12 230V 32A 1P...

Страница 10: ...ked for legibility and any that have become damaged should be replaced Carefully read and understand the instructions provided If there is anything you do not understand DO NOT attempt to use this gen...

Страница 11: ...Check the rating and electrical safety of the load before connecting the generator Equipment should never be connected that in total exceeds the specified rating of the generator Auxiliary Power Do n...

Страница 12: ...or total barometric pressure is 1 bar This corresponds to an altitude of approximately 100m Above 100m the rated power must be reduced Reference Relative Humidity General Safety Considerations Lubrica...

Страница 13: ...y to the engine and or alternator to fully lift the generator except only if lifting engine and or alternator All Stephill products are fitted with an earth stud on the control panel this must be conn...

Страница 14: ...l gauge out again and check the oil level There is the danger of burns as parts of the generator will become very hot during use No part of the engine alternator or exhaust must be touched during or s...

Страница 15: ...r to engine owners handbook supplied with each generator for oil specification viscosity and typical capacity Alternatively navigate to the Service section at Adding Engine Oil Fig 7 Fig 8 show the oi...

Страница 16: ...g empty no fuel To check the fuel level in the generator fuel tank you can energise the fuel gauge by pressing and holding the fuel pump prime button on the control panel see Fig 2 3 Check Coolant Lev...

Страница 17: ...he generator Before stopping the generator it is recommended to switch off the load from the generator by switching the main MCB on the control panel to the OFF position switch down Applying Load Emer...

Страница 18: ...owing extended periods of storage The generator should be stored in a clean dry area ideally having a reasonable constant ambient temperature and ideally not below freezing Hard Wire Terminals Connect...

Страница 19: ...s an output frequency Hz from the main alternator Timer Icon See Fault Finding DSE 3110 Engine Running When the module is controlling the engine starting and stopping an animated rotating timer icon w...

Страница 20: ...are pressed for the duration of the LCD Page Timer It is advised to have a mains 12V battery charger fitted to the generator battery in most cases of occasional use fixed positioned generators or ens...

Страница 21: ...above a 500mm head It is therefore advisable to have the remote fuel tank at a higher level than the generator fuel tank to allow gravity feed to the lift pump Fig 17 shows the 3 way valves on the in...

Страница 22: ...measure around 12 4 to 12 6 Volts DC while the generator is at standstill Be aware of the service maintenance schedule of the engine ensuring the fuel filters are replaced regularly along with the oil...

Страница 23: ...alist The SSDK12 Kubota engine V1505 has an adjustable governor that can increase and decrease the engine speed This is factory set by Stephill during testing It is not recommended to adjust the engin...

Страница 24: ...con displayed Check for continuity and wiring on the AC 2A reset button brown wire from DSE 3110 Replace if necessary 2A Reset Button Check main alternator output AC alternator tests would be advisabl...

Страница 25: ...Control Unit ECU detects an issue on the engine it will shutdown the engine after 10 seconds from starting or intermittently This will often flag up various shutdown alarms on the DSE control module...

Страница 26: ...SSDK12M SSDK16M SSDK20M 25 Below are the blinking patterns and the associated fault issue...

Страница 27: ...the gauge this should measure between 10 and 180 If no Ohms can be measured check wiring to Fuel Level Sender If no Ohms reading can be measured at the Fuel Level Sender replace fuel sender If the re...

Страница 28: ...Spares for Kubota Consumable Service Spares Note Failure to adhere to manufacturer s recommended service schedules may invalidate the warranty Please consult engine operator s manual for full service...

Страница 29: ...tly routed and secured away from hot parts Failure to observe this warning may result in damage to the piping and cables which could result in a fire Do not service or work on generator whilst the eng...

Страница 30: ...lock or anti clockwise Always use a calibrated torque wrench It is dangerous to overtighten wheel bolts as it is to not tighten them sufficiently Wheels The condition of the wheels and tyres should be...

Страница 31: ...e is securely fitted to the towing vehicle tow bar the breakaway cable is fitted and light socket is secure Please note that when the handbrake is fully applied the trailer is able to move backwards b...

Страница 32: ...or 027 0051 Fuel Filler Cap Lockable c w Key 048 0008 Door Seal Rubber Edging 023 1023 Control Panel Turn Button Lock c w Key 023 1079 Radiator Inspection Flap Seal 023 1025 Hinge M5 Control Panel Doo...

Страница 33: ...plete SSDK12 039 0017 Engine Loom Complete SSDK16 20 039 0017 Engine Foot Brkt Non Service Side SSDK12 023 0198 Engine Foot Bracket Right SSDK16 20 023 0159 Engine Foot Brkt Service Side SSDK12 023 01...

Страница 34: ...attery tray 1 16 023 0154 SSDK12 25 Battery bracket 1 17 023 0108 SSDK12 25 Alternator channel 1 18 023 0114 SSDK12 25 Skid base angle bracket 4 19 023 0106 SSDK12 25 Engine channel 1 20 023 0184 SSDK...

Страница 35: ...K16 25 Silencer 8 023 0188 SSDK16 20 Kubota D1703 V2203 Manifold pipe 9 023 0133 SSDK16 25 1 7 8 Down pipe 10 023 0212 SSDK16 25 1 3 4 Straight tail pipe 11 023 1016 SSDK16 25 Rain cap 44 46mm R Goldi...

Страница 36: ...SD MULTIVOLTAGE WIRING 400 230 115 2006 Wiring colours Last Number Used 75 Revision RCD Added for 3 phase MCBs changed to Re Sets Date 27 11 07 Issue D Circuit breaker rating Kva 400 230 25 32 80 20 2...

Страница 37: ...ERY VE BATTERY VE FUEL SOLENOID 2 3 4 5 6 7 9 8 3110 START SOLENOID REMOTE START REMOTE START FUEL LEVEL 13 1 VE 2 VE 2 PRE HEAT 1 EMERGENCY STOP 12 1 29 1 1 1 1 15 15 4 ELOBAU FUEL 18 1 VIEWED FROM 2...

Страница 38: ...d 24 1 Black BATTERY ISOLATOR 2 5mm 2 5mm 6mm 26 R1 3 19 29 24 5 20 23 R2 4 19 29 R3 5 29 29 29 25mm 25 SWITCH 40A 60A 19 23 25 25 6mm 4mm 2 5mm L IG STARTER MOTOR 25mm 20 26 GLOW PLUG 25 CHARGE ALTER...

Страница 39: ...Blank Page...

Страница 40: ...Copyright 2022 Stephill Generators Ltd Stephill Generators Ltd Wallis Close Park Farm South Wellingborough Northants NN8 6AG...

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