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Stellar

®

TMAX™ Owner’s Manual | Page iii

Table of Contents

Introduction ................................................................................................iv

TMAX Service Body Terminology ...............................................................v

TMAX Service Body Specifications ...........................................................vi

TMAX Service Body Specifications (cont.) ............................................. vii

Chapter 1 - Operation .................................................................................. 1

Masterlock Operation ................................................................................1

Air Drain Operation.....................................................................................1

Stabilizer Operation ....................................................................................1

Tailgate Operation .....................................................................................2

Door Latch Operation ................................................................................2

Sliding Top Operation .................................................................................2

Crane Drain Pan Operation ......................................................................2

Chapter 2 - Maintenance ............................................................................. 3

A note about washing the TMAX body: ..................................................4

Torque Data Chart ...................................................................................4

Replacement Parts .....................................................................................5

Chapter 3 - Installation ................................................................................. 7

TMAX Installation Notes ..............................................................................7

TMAX1/AL/30K Mounting Kit - Ford - PN 13258 ........................................7

TMAX1/AL/30K Mounting Kit - Dodge - PN 57645 ....................................8

TMAX2/AL Mounting Kit - PN 52043 ...........................................................9

TMAX3 Mounting Kit - Single Axle - PN 27936 .........................................10

TMAX3 Mounting Kit - Tandem Axle - PN 31143 .....................................11

Welder Installation ....................................................................................15

Electrical Circuit Grounding ....................................................................15

Chapter 4 - Assembly Drawings ................................................................ 16

Steel Tailgate Assembly - PN 21401 ........................................................16

Aluminum Tailgate Assembly - PN 86100 ...............................................17

Right Tailgate Arm Assembly - PN 75917 ................................................18

Left Tailgate Arm Assembly - PN 75918 ..................................................19

Light Box/Reflector Assembly ..................................................................20

Grab Handle Assembly - PN 54547 .........................................................21

Mud Flap Assembly - PN 19494 ...............................................................22

Harness Guard Kit Assembly - PN 54549 .................................................23

Ford Fuel Fill Assembly (TMAX1) - PN 54715 ............................................24

License Plate Hardware Assembly - PN 54548.......................................25

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Содержание TMAX Series

Страница 1: ...Street PO Box 169 Garner IA 50438 800 321 3741 Fax 641 923 2811 www stellarindustries com Subject to Change without Notification 2018 Stellar Industries Inc Rev 1 PN 89683 Operation Maintenance Insta...

Страница 2: ...engine exhaust carbon monoxide phthalates and lead These chemicals are known to the State of California to cause cancer and birth defects or other reproductive harm To keep your exposure to a minimum...

Страница 3: ...7 TMAX Installation Notes 7 TMAX1 AL 30K Mounting Kit Ford PN 13258 7 TMAX1 AL 30K Mounting Kit Dodge PN 57645 8 TMAX2 AL Mounting Kit PN 52043 9 TMAX3 Mounting Kit Single Axle PN 27936 10 TMAX3 Mount...

Страница 4: ...es Inc reserves the right to change at any time any or all of the items components and parts deemed necessary for product improvement or commercial production purposes This right is kept with no requi...

Страница 5: ...partment SS3V Streetside 2nd Vertical Compartment SS2V Streetside 1st Vertical Compartment SS1V Curbside 1st Vertical Compartment CS1V Curbside Horizontal Compartment Streetside Horizontal Compartment...

Страница 6: ...idth94 238 76 cm Compartment Depth22 55 88 cm Floor Width50 127 cm Net Weight Steel 3 285 lbs 1490 kg Net Weight AL 2 750 lbs 1247 kg Crane Models3315 4421 5521 7621 7630 TMAX 1 11 Applicable Chassis1...

Страница 7: ...rtment Depth22 55 88 cm Floor Width50 52 127 132 1 cm Net Weight7 495 lbs 3400 kg Crane Models14530 TMAX LP 12 Applicable Chassis15 000 19 500 GVWR Cab to Axle84 213 36 cm Body Length145 368 3 cm Body...

Страница 8: ...Page viii Stellar TMAX Owner s Manual This page intentionally left blank...

Страница 9: ...make good contact with the supporting surface Avoid over extending the stabilizer leg The truck tires should remain in contact with the ground surface Step 3 Lower the streetside stabilizer leg by pus...

Страница 10: ...p 1 Pull the latch assembly T Handle outward Step 2 Turn the T Handle counter clockwise to unlatch the door rods from the rod guides Step 3 Pull the door assembly upward and over until the door holder...

Страница 11: ...or aerosol spray Quarterly Body Mounting Hardware Inspect and Torque Inspect the mounting brackets for damage or cracks Check all mounting cap screws for proper torque Quarterly Compartment Drain Plug...

Страница 12: ...ied to the nut not to the bolt head Tighten toothed or serrated type lock nuts to the full torque value Note Lubricated means coated with a lubricant such as engine oil or fasteners with phosphate and...

Страница 13: ...g 4 wide strip C5992 Rubberized Rock Chip Guard C4821 Mud Flap Stellar 24 X 24 54547 Grab Handle Assembly 37422 Solid State Solenoid 33552 Electrical Center Primary VEC C6072 Relay 20100 Light Box Rig...

Страница 14: ...Page 6 Stellar TMAX Owner s Manual This page intentionally left blank...

Страница 15: ...tallation TMAX1 AL 30K Mounting Kit Ford PN 13258 EXISTING HOLES IN FORD CHASSIS DRILL EXISTING HOLES TO FIT 5 8 BOLT 1 OF SUBFRAME FORD MOUNTING HOLES FROM CAB TO FRONT OF MOUNTING PLATE BODY MOUNT O...

Страница 16: ...FRONT LF 4 C1025 CAP SCR 0 63 11X2 00 HHGR8 ZY 5 C1038 WASHER 0 63 FLAT 6 2826 NUT 0 63 11 HH NYLOC 7 24176 SPACER T1 5500 8 57646 SPACER FRONT D5500 2010 2 3 1 3 4 5 6 5 7 7 ARE SHOWN FOR REFERENCE O...

Страница 17: ...REMENTS FOR BODIES LONGER THAN 11 FEET ADD 2 MEASUREMENT FROM CENTER OF 5 AXLE TO FRONT MOUNTING HOLE MEASUREMENT FROM CENTER OF Y T Q N O I T P I R C S E D T R A P M E T I 1 13951PC BRKT BOTTOM BODY...

Страница 18: ...L F 3 5 8 5 1 7 8 24639 BRACKET BODY MOUNT T3 BODY 2 2 Y D O B 3 T R A E H S E T A L P 7 7 5 4 2 9 10 27281 PLATE REINF SHEAR T3 BODY 2 11 13951PC BRKT WLDMT BOTTOM BODY MNT T2 4 IMPORTANT NOTE DO NO...

Страница 19: ...GR8 NYLOC 6 4 C1025 CAP SCR 0 63 11X2 00 HHGR8 ZY 20 5 C5902 WASHER 0 63 SAE FLAT YELLOW GR8 40 0 2 C O L Y N H H 1 1 3 6 0 T U N 6 2 8 2 6 7 9904 SHEAR PLATE 0 50X9 00X12 00 2 2 0 0 0 3 X 0 5 2 X 8 3...

Страница 20: ...Page 12 Stellar TMAX Owner s Manual Wiring Harness Side Pack Both Sides PN 74722 PN 74722 Wire Harness Side Pack...

Страница 21: ...Stellar TMAX Owner s Manual Page 13 Wiring Harness Rear PN 75538 Wire Harness Rear PN 85371 Signal Light Harness...

Страница 22: ...tellar TMAX Owner s Manual Wiring Harness T3 Side Pack Extension PN 75722 Side Pack Harness to Rear Harness Connector PN 75721 PN 75722 Wire Harness T3 Side Pack Extension PN 75721 Side Pack to Rear C...

Страница 23: ...body as a ground source If you add a crane or compressor to the body make sure the electrical grounds are routed to either the chassis frame or the chassis s main grounding source Welder Installation...

Страница 24: ...Y T Q N O I T P I R C S E D T R A P M E T I 1 21322PC TAILGATE WLDMT MCH 21322 POWDERCOAT 1 2 15851 PLUG PLASTIC 1 50 HOLE 85985K29 4 3 16094 DECAL STELLAR LOGO6 00X14 25REFLECT 1 4 75917 BRKT ASM RH...

Страница 25: ...O I T P I R C S E D T R A P M E T I 1 86101 TAILGATE 12 00X52 00 MECH AL 1 2 15851 PLUG PLASTIC 1 50 HOLE 85985K29 4 3 16094 DECAL STELLAR LOGO6 00X14 25REFLECT 1 4 75917 BRKT ASM RH TAILGATE MECH 1...

Страница 26: ...7 4 8 5 1 5 6 15849 BRKT TAILGATE WLDMT STOP 1 4 S S C O L Y N H H 3 1 0 5 0 T U N 4 6 1 2 2 7 8 22165 NUT 0 50 13 HH JAM NYLOC SS 1 8 S S T A L F S S U 0 5 0 R E H S A W 8 6 1 2 2 9 10 22169 STUD 50...

Страница 27: ...3 4 15846 BRKT TAILGATE STOP FOLD DOWN 2 1 H L T N U O M E T A G L I A T T K R B 8 4 8 5 1 5 4 S S C O L Y N H H 3 1 0 5 0 T U N 4 6 1 2 2 6 8 S S T A L F S S U 0 5 0 R E H S A W 8 6 1 2 2 7 8 22170 C...

Страница 28: ...A B T H G I L 6 2 6 7 2 9 3 40 13145 LIGHT CLEARANCE RED RND 2 LED 7 41 C4862 GROMMET FOR 2 CLEARANCE 30700 7 42 2320 LICENSE PLATE LIGHT ROUND 430 W 2 2 1 F P B E L O H 0 0 1 C I T S A L P G U L P 0...

Страница 29: ...21 Grab Handle Assembly PN 54547 ITEM PART DESCRIPTION QTY 1 13489 GRAB HANDLE 11 BLACK AH4303 2 4 0333 NUT 0 25 20 HHGR5 NYLOC 4 2 C6022 CAP SCR 0 25 20X1 00 BTNHD SS 4 4 3 2 1 PN 54547 41047 3 4 WAS...

Страница 30: ...Flap Assembly PN 19494 ITEM PART DESCRIPTION QTY 1 C4821 MUD FLAP 24 00X24 00 STELLAR 2 2 0485 CAP SCR 0 31 18X1 25 HHGR5 8 3 0342 NUT 0 31 18 HH NYLOC 8 5 8 C2225 WASHER 0 31 FENDER 1 25OD 2 4 1 3 5...

Страница 31: ...Assembly PN 54549 ITEM PART DESCRIPTION QTY 1 16727 CHANNEL HARNESS GUARD LH 1 2 16728 CHANNEL HARNESS GUARD RH 1 3 C6022 CAP SCR 0 25 20X1 00 BTNHD SS 4 3 5 1 2 4 PN 54549 41047 30659 4 4 5 4 WASHER...

Страница 32: ...ge 24 Stellar TMAX Owner s Manual Ford Fuel Fill Assembly TMAX1 PN 54715 PN 54715 1 2 ITEM NO PART NUMBER DESCRIPTION QTY 1 C4884 FUEL FILL FORD PLASTIC 1 2 11754 RIVET SS 0 19X0 063 0 437 MGLP U6 E 1...

Страница 33: ...RT DESCRIPTION QTY 1 0654 NUT 0 25 20 WING 2 41047 2 2 WASHER 0 25 BONDED SEALING NEO BACK 3 0340 WASHER 0 25 USS FLAT ZINC 6 5 0333 NUT 0 25 20 HHGR5 NYLOC 2 6 0521 WASHER 0 25 LOCK 2 4 0437 CAP SCR...

Страница 34: ...Subject to Change without Notification 2018 Stellar Industries Inc...

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