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Stellar

®

TC23 Telescopic Crane Owner’s Manual | Page iii

Table of Contents

Introduction .................................................................................................................. iv

Chapter 1 - Specifications ............................................................................................... 1

Model TC23-2H Specifications ..................................................................................... 1
Model TC23-3H Specifications ..................................................................................... 2
TC23-2H Capacity .........................................................................................................3
TC23-3H Capacity .........................................................................................................4

Chapter 2 - Installation .................................................................................................... 5

General Installation .......................................................................................................5

Installer Notice ............................................................................................................5
Torque Data Chart .....................................................................................................6
Installation Overview ..................................................................................................7

TC23 Mounting Detail ...................................................................................................7
TC23 Installation Drawing - PN 76862 .......................................................................... 8
Flatbed Body Reinforcement ...................................................................................... 8
Control Kit .......................................................................................................................9
Control Kit Installation Drawing ................................................................................. 10
Control Kit with Winch Installation Drawing ............................................................. 11
TC Series Wiring Diagram ...........................................................................................12
Hydraulic Kit - PN 75815 ..............................................................................................13
Hydraulic Kit with Winch - PN 75818 .......................................................................... 14
Hydraulic Kit -Valve Bank ............................................................................................15
Valve Bank - PN 73943 ................................................................................................16
Valve Bank with Winch - PN 72666 ............................................................................ 17
TC Series Hydraulic Schematic .................................................................................. 18
Hydraulic Kit -Motor ....................................................................................................19
Hydraulic Kit -Pressure Transducer ............................................................................. 20
Hydraulic Kit Installation Drawing - PN 76479 .......................................................... 21
Hydraulic Kit with Winch - PN 77077 ......................................................................... 22
Optional Power Unit Assembly - PN 77897 ............................................................... 23
Face Seal/O-Ring Size Chart......................................................................................24
Stability Procedure ......................................................................................................25
Crane Load Level Indicator .......................................................................................26
Decal Placement - PN 76876 ..................................................................................... 27

Chapter 3 - Assembly Drawings ................................................................................... 29

Base Assembly .............................................................................................................29
Mast Assembly .............................................................................................................30
Main Cylinder Assembly .............................................................................................31
Main Boom Assembly .................................................................................................32
TC23-2H Extension Boom Assembly ........................................................................... 33
TC23-3H Extension Boom Assembly ........................................................................... 34
1st/2nd Extension Cylinder Assembly ........................................................................ 35
3rd Extension Cylinder Assembly (TC23-3H) ............................................................. 36

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Содержание TC23

Страница 1: ...tings can result in death or serious injury Overload Hazard Model TC23 Telescopic Crane Owner s Manual Stellar Industries Inc 190 State Street PO Box 169 Garner IA 50438 800 321 3741 Fax 641 923 2811...

Страница 2: ...s Manual Model TC23 Manual Revisions Date of Revsion Section Revised Description of Revision MODEL NO SERIAL NO DATE MADE IN THE U S A BY STELLAR INDUSTRIES INC PN C5942 PATENT INFORMATION http www s...

Страница 3: ...ydraulic Kit PN 75815 13 Hydraulic Kit with Winch PN 75818 14 Hydraulic Kit Valve Bank 15 Valve Bank PN 73943 16 Valve Bank with Winch PN 72666 17 TC Series Hydraulic Schematic 18 Hydraulic Kit Motor...

Страница 4: ...ral Light Duty Crane Manual for details on these items This manual is not binding Stellar Industries Inc reserves the right to change at any time any or all of the items components and parts deemed ne...

Страница 5: ...in 1 338 mm 52 7 in 989 mm 38 93 in 328 mm 12 90 in 490 mm 19 27 in 173 mm 6 81 in 859 mm 33 81 in 256 mm 189 mm 445 mm 17 49 10 07 in 7 44 in CG CG Chapter 1 Specifications Model TC23 2H Specificati...

Страница 6: ...ole Diameter 0 82 in Rotational Clearance 17 49 10 07 in 7 44 in 1 435 mm 56 4 in 989 mm 38 93 in 328 mm 12 90 in 859 mm 33 81 in 173 mm 6 81 in 490 mm 19 27 in 1 435 mm 56 4 in CG CG 1 321 mm 52 in T...

Страница 7: ...4 ft 3 m 9 84 ft 3 m 6 56 ft 2 m 6 56 ft 2 m 6 56 ft 2 m 3 28 ft 1 m 3 28 ft 1 m 3 28 ft 1 m 13 12 ft 4 m 16 40 ft 5 m 13 12 ft 4 m 2H Version TC23 1900 Kg 1 16 m 1010 Kg 2 09 m 715 Kg 3 03 m 4185 lbs...

Страница 8: ...m 6 56 ft 2 m 6 56 ft 2 m 6 56 ft 2 m 3 28 ft 1 m 3 28 ft 1 m 3 28 ft 1 m 13 12 ft 4 m 16 40 ft 5 m 19 68 ft 6 m 16 40 ft 5 m 13 12 ft 4 m 9 84 ft 3 m 1780 Kg 1 22 m 960 Kg 2 16 m 685 Kg 3 09 m 530 Kg...

Страница 9: ...s gov nara index html for the full text of Code of Federal Regulations Chapter 2 Installation General Installation This chapter is designed to serve as a general guide for the installation of a Stella...

Страница 10: ...loads Always replace shear bolts with identical grade Fasteners should be replaced with the same or higher grade If higher grade fasteners are used these should only be tightened to the strength of th...

Страница 11: ...traps or chain from the lifting device to the main boom of the TC23 5 Remove motor to allow installation of the mounting bolts 6 Use four 4 0 75 10 UNC Grade 8 bolts washers and nuts See install drawi...

Страница 12: ...NC GRADE 8 BOLTS WASHERS NUTS NOTE LENGTH NOT SPECIFIED DUE TO VARYING MOUNTING REQUIREMENTS 2 1 3 BOTH SIDES 0 50 PLATE 0 25 PLATE TUBE 3X3X0 38 BOLT TO TRUCK FRAME 0 25 PLATE WELD TO BODY LONG SILL...

Страница 13: ...l Page 9 3 1 2 Y T Q N O I T P I R C S E D T R A P M E T I 1 88052 RADIO CTRL ASM 6 FCTN CDT TC13 23 1 2 76554 ISOLATOR RUBBER 0 25 20X1 13 4 3 0478 CAP SCR 0 25 20X0 50 HHGR5 4 NOT SHOWN WIRE HARNESS...

Страница 14: ...ER RADIO PART OF 1 4 2 3 P D 1 B A B A B A B A A B A B A B A B PROPORTIONAL VALVE ROT ROT CCW CW MAIN DOWN UP MAIN RETRACT EXTENSION EXTEND EXTENSION A B PRESSURE TRANSDUCER MOM OPTION LATCH OPTION HY...

Страница 15: ...1 4 2 3 P D 1 B A B A B A B A A B A B A B A B A B MOM OPTION LATCH OPTION ROT ROT PROPORTIONAL CW CCW VALVE MAIN DOWN EXTENSION RETRACT MAIN UP EXTENSION EXTEND WINCH DOWN WINCH UP POWER GREEN GROUND...

Страница 16: ...Page 12 Stellar TC23 Telescopic Crane Owner s Manual TC Series Wiring Diagram...

Страница 17: ...5 0 3 8 T A L F S S U 5 2 0 R E H S A W 0 4 3 0 4 2 5 R G H H 0 0 3 X 6 1 8 3 0 R C S P A C 9 4 9 0 C 5 4 5 R G H H 0 5 0 X 0 2 5 2 0 R C S P A C 8 7 4 0 6 2 5 R G H H 5 7 0 X 0 2 5 2 0 R C S P A C 9...

Страница 18: ...0 3 8 T A L F S S U 5 2 0 R E H S A W 0 4 3 0 4 2 5 R G H H 0 0 3 X 8 1 1 3 0 R C S P A C 0 3 9 0 C 5 4 5 R G H H 0 5 0 X 0 2 5 2 0 R C S P A C 8 7 4 0 6 2 5 R G H H 5 7 0 X 0 2 5 2 0 R C S P A C 9 7...

Страница 19: ...8 4 6 4 1 4 0 9 B R O A M J M 4 4 G T F 0 2 8 5 7 2 3 D0511 FTG 4 MORB PLUG HOLLOW HEX 1 1 0 9 B R O F B R O A M 4 4 G T F 7 1 8 1 5 4 5 39780 GAUGE OIL LF 2 5 0 5000 CBM SAE 1 1 T H G I A R T S B R O...

Страница 20: ...P M E T I S B L T F 7 2 3 2 1 7 5 9 4 2 E V L A V F E I L E R 5 7 3 5 2 1 25376 SEAL KIT 25375 2 25381 VALVE FLW CTRL PRP JP04C3150N 0 4 1 20 22 FT LBS 25369 SEAL KIT 24960 25381 3 25377 VALVE SOLND 3...

Страница 21: ...A V F E I L E R 5 7 3 5 2 1 25376 SEAL KIT 25375 2 25381 VALVE FLW CTRL PRP JP04C3150N 0 4 1 20 22 FT LBS 25369 SEAL KIT 24960 25381 3 25377 VALVE SOLND 3 POS 4 WAY TAND G02571 3 22FT LBS 4 25378 VAL...

Страница 22: ...Page 18 Stellar TC23 Telescopic Crane Owner s Manual TC Series Hydraulic Schematic...

Страница 23: ...25MM KEY SHAFT 1 2 62484 CAP SCR 12MMX40MM SH 2 4 0 9 B R O A M J M 4 4 G T F 0 2 8 5 7 3 4 55833 FTG 10 4 MORB FORB STRAIGHT REDUCER 2 5 76538 PLATE AL SPACER TC13 23 COVER 2 1 2 4 3 LOOSEN COVER BO...

Страница 24: ...TC23 Telescopic Crane Owner s Manual 1 2 M PORT ON CYLINDER BLOCK Y T Q N O I T P I R C S E D T R A P M E T I 1 28485 TRANSDUCER PRESSURE 5000 PSI 1 2 78580 FTG 4 4 MBSPP W BS FORB 1 Hydraulic Kit Pre...

Страница 25: ...Stellar TC23 Telescopic Crane Owner s Manual Page 21 PN 76479 NOTE USE HOSE PROTECTOR P N 4043 OVER ALL HOSES Hydraulic Kit Installation Drawing PN 76479...

Страница 26: ...Page 22 Stellar TC23 Telescopic Crane Owner s Manual NOTE USE HOSE PROTECTOR P N 4043 OVER ALL HOSES PN 77077 Hydraulic Kit with Winch PN 77077...

Страница 27: ...90 WASHER 0 50 SAE FLAT YELLOW GR8 8 3 8833 CAP SCR 0 50 13X2 00 HHGR8 4 4 5468 NUT 0 50 13 HHGR8 NYLOC 4 5 C6162 FTG 12 12 MP MP HEX NIPPLE STRAIGHT 1 1 D A E H R E T L I F 6 2 2 6 C 6 1 T R O H S R...

Страница 28: ...ic Crane Owner s Manual Face Seal A Stellar PN Hose Size Fitting Size Stellar PN O ring Boss B 4 C2027 D1245 6 C2028 D1246 8 C2029 D1247 10 32223 D1248 12 D1244 D1249 16 1 3 4 5 8 1 2 3 8 1 4 D1250 B...

Страница 29: ...on 85 tipping Set Up 1 Locate the truck on a test course in position for loading and engage travel brakes 2 Set stabilizers so that they make contact with firm level footing 3 Operate the crane under...

Страница 30: ...e ground 4 If the boom goes full extension without becoming unstable the crane is termed stable for this zone and 100 can be written in the Zone 1 data box 5 If the truck becomes unstable prior to goi...

Страница 31: ...t in death or serious injury Properly install retention pins prior to operation Do not stand in front of extension when removing retention pin Do not allow extensions to free fall Free Falling Boom Ha...

Страница 32: ...Page 28 Stellar TC23 Telescopic Crane Owner s Manual...

Страница 33: ...al Page 29 Base Assembly 050001811 050000441 220000291 055700057 055600084 055700057 220002144 220002039 220002038 220002036 220002142 220003722 025000092 025000064 025000092 220002049 025000054 02500...

Страница 34: ...000069 036100778 025000069 055400041 220002168 036100778 055000049 055700608 055700031 055600200 055400041 220002032 220002053 055400163 220002500 220002062 220002144 055600181 031000029 031000029 031...

Страница 35: ...Stellar TC23 Telescopic Crane Owner s Manual Page 31 Main Cylinder Assembly 025000069 036100778 220002152 220002149 220002150 220002151 025000069 036100778 025000069 040000107 220002062...

Страница 36: ...Manual Main Boom Assembly 220001740 055600186 055700310 220001843 055600181 055700039 220002030 055400041 055400041 220002030 220002172 055700251 220002044 220002045 220002046 220002082 220002083 2200...

Страница 37: ...0001740 055600196 055700310 055000119 055600084 220002783 055700310 055600084 220001740 055700344 220000343 055700184 220001740 220002133 220002134 220002135 220002136 220001593 055600084 055600196 05...

Страница 38: ...84 055600196 055700310 220002217 220001740 055600196 055700310 055600155 055700184 220002044 220002045 220002046 055700251 220002044 220002045 220002046 220002211 055700251 220002133 220002134 2200021...

Страница 39: ...Stellar TC23 Telescopic Crane Owner s Manual Page 35 1st 2nd Extension Cylinder Assembly 220002197 220002198 220002199 220002200 220002194 040000042...

Страница 40: ...Page 36 Stellar TC23 Telescopic Crane Owner s Manual 3rd Extension Cylinder Assembly TC23 3H 220002202 055000124 220001805 220002200 220002205 220002196 040000043...

Страница 41: ...Stellar TC23 Telescopic Crane Owner s Manual Page 37...

Страница 42: ...Subject to Change without Notification 2016 Stellar Industries Inc...

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