stellar labs 108-14-40, Руководство пользователя

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Stellar
®
108-14-40 Shuttle Owner’s Manual | Page iii
Table of Contents
Introduction .............................................................................................................................................................iv
Hooklift Nomenclature ........................................................................................................................................... v
Serial Tag Location .................................................................................................................................................vi
Chapter 1 - Specifications .......................................................................................................................................... 1
Model 108-14-40 Shuttle Specifications ............................................................................................................... 1
Acceptable Subframe Dimensions - Model 108-14-40 ...................................................................................... 2
Chapter 2 - Installation ............................................................................................................................................... 3
General Installation ................................................................................................................................................ 3
Installer Notice ..................................................................................................................................................... 3
Torque Data Chart .............................................................................................................................................. 4
Installation Note ................................................................................................................................................... 5
Step 1: Set the hooklift onto the truck frame. ..................................................................................................... 5
Step 2: Drill mounting holes. .................................................................................................................................. 6
Step 3: Install bumper. ............................................................................................................................................ 7
Step 4: Install tie-downs. ......................................................................................................................................... 7
Step 5: Install tarper tower (If applicable). .......................................................................................................... 8
Step 6: Install hydraulic reservoir and valve bank. ............................................................................................. 8
Reservoir Assembly with Cable Controls - PN 86463 ....................................................................................... 9
Reservoir Assembly with Air Controls - PN 86467 ............................................................................................ 10
Reservoir Subassembly - PN 86006 ................................................................................................................... 11
Valve Bank Parts Drawing .................................................................................................................................... 12
Step 7: Install PTO and pump. ............................................................................................................................. 13
Face Seal/O-Ring Size Chart ............................................................................................................................... 14
Step 8: Route hydraulic hoses. ............................................................................................................................ 14
Hose Kit - PN 98021 ............................................................................................................................................ 15
Power Beyond VDM8 Valve ............................................................................................................................. 16
Step 9: Route Electrical Components ................................................................................................................ 17
Step 10: Install cab and PTO controls. ................................................................................................................ 18
Cable Controls ................................................................................................................................................... 18
Air Controls ......................................................................................................................................................... 19
Step 11: Install Hoist Up Alarm - PN 83115 .......................................................................................................... 20
Step 12: Install mud flaps and fenders. .............................................................................................................. 21
Poly Fender Assembly - PN 6170 ...................................................................................................................... 21
Poly Tandem Fender Assembly - PN 58217 ..................................................................................................... 22
Steel Tandem Fender Assembly - PN 100617 .................................................................................................. 23
Step 13A: Apply Hooklift Assembly Decals ........................................................................................................ 24
Step 13B: Apply Chassis Decals .......................................................................................................................... 25
Step 14: Fill reservoir and activate hydraulic flow. ............................................................................................ 26
Step 15: Operate hooklift. .................................................................................................................................... 26
Set System Relief Pressure ................................................................................................................................. 27
Chapter 3 - Assembly Drawings .............................................................................................................................. 29
Base Assembly - PN 93707 ................................................................................................................................... 29
Plunger Valve Assembly - PN 98018 .................................................................................................................... 29
Dump Assembly - PN 93710 ................................................................................................................................. 30
Secondary Assembly - PN 26572 ......................................................................................................................... 31
Tilt Assembly - PN 93510 ....................................................................................................................................... 32
Main Cylinder - PN 44337 ..................................................................................................................................... 33
Tilt Cylinder - PN 23456 ......................................................................................................................................... 34
Optional Tab Alarm Kit - PN 43120 ...................................................................................................................... 35
Optional Tab Alarm Wire Harness - PN 26291 .................................................................................................... 36
Optional Proximity Switch Wire Harness - PN 26416 .......................................................................................... 37