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Appendix

PARTS LIST - 4100 SERIES CONTINUED

Comfort Plus

Appendix

A.08

D WG.

RE F.

N O.

D ES CRI PTIO N

4 120

ITE M NO.

41 30

IT E M N O.

41 40

IT E M N O.

Left Side Front Base Panel

5940580

39 Bottom

Panel

5940568 5940568 5940568

40 Base

Top

Panel

5940566 5940566 5940566

41 Base

Deflector

Panel

5940502 5940502 5940502

Back Bottom Base Painted Panel

5940582

Left Side Bottom Painted Panel

5940594

Left Side Back Painted Panel

5940599

5940530

5940598

Core Limit Switch 290D

1012019R

46 Limit

Zone

Painted

Cover

5940585 5940527 5940591

Left Side Top Painted Panel

5940584

Left Side Core Panel

5940561

5940565

5940560

49 Insulation

Blanket

Inner

1054130 1054134 1054140

50 Insulation

Blanket

Outer

1054132 1054136 1054142

51 Back

Painted

Panel

5940593 5940528 5940592

52 Galvanized

Core

Panel

Back

5940563 5940567 5940562

Galvanized Core Panel Top

5940564

Core Blower Limit Switch 170D

1012009

Discharge Air Sensor

1041536R

Supply Air Blower Limit Switch 190D

1012026R

Supply Air Blower Wiring Harness

1011701

PSC Motors with capacitor

Supply Air Blower 1/2 HP 1075 RPM

1040086

Supply Air Blower 3/4 HP 1075 RPM

1040091

" Variable

Speed

Motors

Supply Air Blower 1/2 HP (Variable Speed)

1020007R 1020007R 1020007R

Supply Air Blower 1 HP (Variable Speed)

1020008R

Supply Air Blower Capacitor

1018006R

60 Plenum

Assembly

1022009 1022009 1022009

61 Blower

Wheel

1021000 1021000 1021000

Terminal Block 6 Position

1016041

63 Electrical

Panel,

Main

Body

5940556 5940556 5940556

64 Electrical

Panel,

Bottom

5940554 5940554 5940554

65 Interface

Cable,

18"

1010014R 1010014R 1010014R

66 Interface

Cable,

12"

1010012R 1010012R 1010012R

67 Faceplate

Label

1159029 1159029 1159029

Time Clock Module (optional)

1301014

PCB ECM Motor Interface Variable Speed

1023082

Harness Motor ECM Low Voltage

1011703

Harness Line Voltage Variable Speed

1011702

Harness Process Output Variable Speed 9 Pin

1011705

Harness Process Input Variable Speed 15 Pin

1011704

When ordering parts, please include the system model and serial numbers.

Содержание 3100 Series

Страница 1: ...9158 2060881 Models 3120 4120 4130 4140 Applicable to Software Version 2 00 2 19 OWNER S AND INSTALLER S MANUAL for COMFORT PLUS Forced Air Heating Systems Equipped with Variable Speed 4100 Series 3100 Series This manual applies to heating systems built after 01 01 2011 ...

Страница 2: ...ny revisions hereof Steffes disclaims any responsibility or liability for mold mildew growth and or any damages caused by either which occur after the heating system is in stalled We strongly recommend that the user follow the moisture mold and mildew prevention guidelines of the Environmental Protection Agency EPA available at http www epa gov If you are unable to find information and have concer...

Страница 3: ...monitors the discharge air temperature and interrupts power to the core blower s if the normal operating temperature is exceeded 3100 Series 130o F nominal 4100 Series 170o F nominal Core Blower LimitSwitch Auto Reset This limit switch monitors the discharge air temperature and interrupts power to both the supply air blower and the core blower s if the normal operating temperature is exceeded 3100...

Страница 4: ...tureSensorInstallation 4100SeriesOnly 3 06 Ducting 3 06 3 07 Air Conditioner Heat Pump Interface 3 08 LineVoltageElectricalConnections 3 08 3 09 LowVoltageElectricalConnections PeakControl 3 09 3 10 Outdoor Temperature Sensor 3 10 RoomThermostat 3 11 3 12 AuxiliaryLoadControl 3 12 Humidifier ElectronicFilterInstallation 3 12 Configuration Menu 3 13 3 14 Installer sFinalCheck OutProcedure 3 15 Appe...

Страница 5: ...roper system operation once the home is completed SYSTEM START UP On start up of the Comfort Plus system odors relating to first time operation of the heating components may be experienced Also if not used for an extended period of time dust may accumulate in the system Allow the Comfort Plus heating system to charge to its maximum brick core charge level to expel odors in a timely manner As with ...

Страница 6: ... access for advanced operating modes updating software and troubleshooting OPERATING STATUS The four digit LED will display various operating information as described below Press and release the up arrow to view this data Operating Mode Indicates the current operating mode of the Comfort Plus system C Off Peak Charge Time P On Peak Control Time A Anticipated Peak Time Outdoor Temperature O followe...

Страница 7: ...he system to target a full core charge level This override can be initiated or cancelled at any time If an override is initiated the system targets a full core charge level during the next off peak period It continues to charge during off peak hours until the system achieves full maximum core charge or until the override is cancelled Once full charge is achieved or the override is cancelled the sy...

Страница 8: ...00 SERIES Some applications such as garages may require that the heating appliance be elevated in order to meet building codes The Steffes Comfort Plus stand elevates the 4100 system 18 This stand is shipped as a kit and requires field assembly Model Part 3120 1301574 4120 1301572 4130 4140 1301570 RETURN AIR PLENUM 4100 SERIES DOWN FLOW KIT Order Item 1301578 Order Item 1301550 Order Item 1301585...

Страница 9: ...e of shipping box MODEL ELEMENTS 3120 8 4120 8 4130 12 4140 16 shipped inside the base of the Comfort Plus HEATING ELEMENTS 4 SUPPLY AIR BLOWER ASSEMBLY 4100 SERIES Packaging Dimensions 26 x 24 5 x 20 5 shipped separately 6 MODEL FULLBRICK 1 2BRICK 3120 18Boxes 0Boxes 4120 26Boxes 1Box 4130 37Boxes 2Boxes 4140 49Boxes 2Boxes RETURN AIR PLENUM ASSEMBLY 3100 SERIES Packaging Dimensions 27 x 40 x 4 b...

Страница 10: ...surface on which to place the system but most well supported surfaces are acceptable If unsure of floor load capacity consult a building contractor or architect Special requirements must be considered if placing the system in a garage or other area where combustible vapors may be present Consult local state and national codes and regulations to ensure proper installation An 18 pedestal Order Item ...

Страница 11: ...installed by a qualified technician in compliance with all applicable codes and regulations 3A FRONT VIEW 48 2 MIN CLEARANCE IN COLD AIR RETURN 6 X 6 REGISTER FILTER TRAY 0 REQUIRED CLEARANCE M STEFFES P M M A 0 REQUIRED CLEARANCE 6 MIN CLEARANCE 3B TOP VIEW 36 MIN CLEARANCE 3 MIN CLEARANCE DIMENSIONS P M 4100 Series 18 Standard 22 1 2 if 1hp Front View 29 3 16 133 4 1 4 14 1 4 4100 Series Top Vie...

Страница 12: ...stem Use face mask gloves and long sleeved garments when handling insulation materials in compliance with generally accepted safety practices Step 11 Remove the front air channel by pulling out on the bottom of the air channel on a 3100 series or the top of the air channel on a 4100 series BRICK LOADING Load the brick one row at a time using a left side right side center pattern Start at the back ...

Страница 13: ...ide the top of this panel inside the upper lip of the top painted panel The bottom should rest on the outside of the cavity and secure to the base with screws 4100 Series Slide the bottom of this panel inside the lower lip of the brick cavity The top rests on the outside of the cavity Step 5 Carefully route wiring harnesses and connect them to the heating elements using screws provided in the hard...

Страница 14: ...ured for a right to left air flow Step 1 Assemble the factory supplied return air plenum per the assembly instructions Step 2 Once assembled set the plenum on the right side of the system with the air filter and indoor coil access covers facing forward Line up the pre drilled holes on the system with the holes in the flanges of the plenum and attach using the screws provided in the plenum s hardwa...

Страница 15: ...t Plus by drilling two 1 8 holes per edge and using the self tapping screws supplied in the hardware package Step 7 Connect both the return air and supply air ducting systems in the structure to the Comfort Plus system Be sure the air holes just above the air outlet on the right side are contained in the duct system See Figure 8 for reference to the location of these holes If the Comfort Plus syst...

Страница 16: ... coil can be placed on either the supply air or the return air side of the system The condensate drain trap in a heat pump or air conditioner installa tion should be designed for the vacuum in which the system is operating Typically taller traps are better suited for these types of applications Refer to the Room Thermostat Connections Diagrams Figures 13 14 and 15 for more information on interfaci...

Страница 17: ...tion on configuring the system for the application Never install any wiring in a line voltage compartment of the Comfort Plus unless it is rated for line voltage IMPORTANT TerminalBlockCoding RP PeakControlInputCommon P Peak Control Input AP Anticipated Peak Pre Peak Control Input COM PeakControlOutputCommon NC PeakControlOutput NormallyClosed NO PeakControlOutput NormallyOpen LOW VOLTAGE DIRECT W...

Страница 18: ...d the controls circuit must be powered with an uninterrupted circuit An external switching device such as a relay panel is necessary to directly control the heating element charging circuits If relying on this method of control the display on the system must continuously display a brick core operating mode of C charge regardless of whether it is an off peak or on peak period LOW VOLTAGE ELECTRICAL...

Страница 19: ...TAND ALONE FURNACE APPLICATION WITH VARIABLE SPEED BLOWER CONNECTIONS SHOWN FOR SINGLE STAGE HEATING SINGLE STAGE COOLING UNCONTROLLED AIR CONDITIONING FIGURE 14 SINGLE STAGE HEAT PUMP APPLICATION WITH VARIABLE SPEED BLOWER FIGURE 15 IMPORTANT è If installing a mechanical thermostat or thermostat with anticipator a resistor kit is required Order Item 1190015 IMPORTANT è 0 1 1 0 1 0 2 3 Thermostat ...

Страница 20: ...base I O relay board This relay closes during a fan call The maximum filter size if using a Steffes Return Air Plenum is 20 x 25 x 2 Maximum external load should not exceed 60 VA on the system s class II transformer IMPORTANT TWO STAGE HEAT PUMP APPLICATION WITH VARIABLE SPEED BLOWER FIGURE 16 TYPICAL AUXILIARY LOAD CONTROL FIGURE 17 NOTE During off peak charge periods the con tact is closed betwe...

Страница 21: ... only a few if any configuration changes will be necessary Determine which method of peak control is being utilized and configure as follows C000 Off Peak Method of Charge Control Sets the method of brick core charging to be used during off peak charge periods C001 Start Brick Core Charge Set Point If utilizing automatic charge control as set in C000 this value indicates the outdoor temperature at...

Страница 22: ...eak period C009 Heat Pump Compressor Outdoor Lock Out Temperature for On Peak Mode Indicates the outdoor temperature at which the heat pump s compressor is locked out and not allowed to operate during an on peak period C010 Minimum Discharge Air Temperature Sets the minimum discharge air temperature the system targets during a Stage 1 heat call C011 Currently not utilized in the 3100 4100 Comfort ...

Страница 23: ... system de energize Refer to the Charge Control Override section Page 1 03 for instructions on canceling the charge control override Step 9 Verify once again that the Operating Mode displayed on the control panel corresponds with the power company s peak control signal Step 10 In applications utilizing the Steffes Power Line Carrier control system complete the Installer s Final Check out Procedure...

Страница 24: ... 37 2 38 4 45 6 Charging Circuits Required 240V Systems Multiple Feed 2 40AMP 2 50AMP 2 60AMP 2 30AMP 1 20AMP 1 30AMP 2 40AMP 2 60AMP 1 40AMP 4 40AMP 4 50AMP 4 50AMP 4 60AMP Maximum Core and Supply Blower Load 240V Systems 6 AMPS 7 AMPS Element Voltage 240V Standard 208V and 277V optional as special factory order Note The 240V element circuits can be connected to 208V in standard configurations ho...

Страница 25: ...and back upper panels Step 4 There are two white blue wires which route from the limit zone through a knockout These wires route into the electrical compartment through a romex connector Loosen the romex connector Step 5 Remove the electrical panel cover and locate the point where the white blue wires connect to the black yellow wires Disconnect the white blue wires and route them up through the r...

Страница 26: ... Appendix PARTS DIAGRAM 3100 SERIES 25 13 15 14 19 42 17 16 8 18 19 26 43 22 3 2 1 10 7 9 6 21 37 39 20 38 40 23 5 Brick Side View 4 11 28 34 27 12 29 36 33 31 35 32 24 41 30 13 VARIABLE SPEED MOTOR PSC MOTOR 16 48 47 46 44 45 17 ...

Страница 27: ...3 Low Voltage Panel 5940748 14 Terminal Block 12 Position 1016040 15 Terminal Block 6 Position 1016041 16 Supply Air Blower Assembly PSC 1041630 Supply Air Blower Assembly Variable Speed 1041631 17 Supply Air Blower 1 2 HP 1075 RPM PSC 1040086 Supply Air Blower 1 3 HP 850 RPM PSC 1040090 Supply Air Blower 1 2 HP Variable Speed 1020007R 18 Supply Air Blower Capacitor 1018006R 19 Supply Air Blower M...

Страница 28: ...nsulation Panel 1050124 36 Transformer 75VA 1017039 37 Breaker 15 Amp 1024000R 38 Breaker 60 Amp 1024002R 39 Interface Cable 36 1010016 40 Interface Cable 12 1010012 41 Outdoor Sensor Knockout Style 40 1302044R Outdoor Sensor Knockout Style 8 1302033 42 Faceplate Label 1159029 43 Time Clock Module optional 1301014 44 Harness Motor ECM Low Voltage 1011703 45 Harness Line Voltage Variable Speed 1011...

Страница 29: ...0 3 4 5 6 11 12 9 7 18 19 13 16 14 15 30 31 29 28 27 26 25 33 53 52 51 50 49 48 47 45 34 35 32 46 44 43 36 37 38 42 24 23 40 39 57 60 59 58 20 21 22 41 62 64 63 65 66 17 67 Brick Side View 68 57 54 56 55 8 PSC MOTORS VARIABLE SPEED MOTORS 22 21 70 71 72 73 69 61 1A 58 61 ...

Страница 30: ...3 1041515 1041502 16 Harness Relay to Element Red 1041501 1041513 1041500 17 Front Air Channel 5940515 5940521 5940514 18 Front Standoff 5940513 5940513 5940513 19 Front Galvanized Panel 5940579 5940524 5940578 20 Upper Brick Core Temperature Sensor N A 1041525 1041525 Lower Brick Core Temperature Sensor 1041525 1041525 1041525 21 Core Blower Spring 1159006 1159006 1159006 22 Core Blower 1021001R ...

Страница 31: ... Switch 190D 1012026R 1012026R 1012026R 57 Supply Air Blower Wiring Harness 1011701 1011701 1011701 58 PSC Motors with capacitor Supply Air Blower 1 2 HP 1075 RPM 1040086 1040086 1040086 Supply Air Blower 3 4 HP 1075 RPM 1040091 1040091 1040091 Variable Speed Motors Supply Air Blower 1 2 HP Variable Speed 1020007R 1020007R 1020007R Supply Air Blower 1 HP Variable Speed 1020008R 1020008R 1020008R 5...

Страница 32: ...ELEMENT 5 RED LIMIT LIMIT CORE CORE COM COM COM NO L1 1 4 Amp NO NO NO ELEMENT 1 ELEMENT 3 ELEMENT 2 CORE DAMPER BASE IO BOARD BLACK YELLOW RESISTER RESISTOR Element 4 Element 2 Element 1 Element 3 COM CIRCUIT 2 CONTROLS BLOWERS CIRCUIT 1 HEAT CALL NO COM COM NO 15A 60A 60A CHARGE CIRCUIT CHARGE GROUND LUGS BLACK SEE NOTE Element 7 Element 5 Element 6 HEATING ELEMENTS Element 8 ELEMENT 8 Element N...

Страница 33: ...SISTER Element 2 Element 1 Element 3 Element 4 COM COM Element 7 Element 6 Element 5 HEATING ELEMENTS Element 8 ELEMENT 7 ELEMENT 8 TRANSFORMER NO NO COM COM 240v 24v ELEMENT 5 ELEMENT 6 75 VA RED Element 2 4 6 COM COM NO NO NO NO NO ELEMENT 3 ELEMENT 4 To Relays 1 8 3 5 7 To Element To Element Relays Relays BLACK BLACK YELLOW BLUE BLUE WHITE RELAY RELAY RED BLUE in the base of the Heater Plenum C...

Страница 34: ...TE NO HEAT CALL COM COM COM L1 1 4 Amp 5 Amp NO COM NO 15A 60A 60A 60A 60A BROWN BLACK RED BLUE 2 Element 2 Element 1 Element 3 Element 4 EXPANSION ELEMENT 5 L1 L2 240 BOARD L2 120 NO 1 4 Amp COM COM COM BOARD HEATING ELEMENTS NO COM COM NO ELEMENT 11 COM NO ELEMENT 12 NO COM Element 7 Element 5 Element 6 Element 8 Element 9 1 ELEMENT 6 NO NO COM COM NO COM Element 12 Element 10 Element 11 NO NO L...

Страница 35: ...ONTROLS CIRCUIT 1 CIRCUIT 2 CIRCUIT CHARGE CHARGE CHARGE CHARGE SEE NOTE Relays Relays Relays Relays ELEMENT 4 ELEMENT 3 ELEMENT 2 ELEMENT 1 Element 5 Element 2 Element 1 Element 3 Element 4 Element 15 COM NO NO COM NO COM COM NO EXPANSION 2 BOARD COM COM NO NO ELEMENT 14 ELEMENT 16 ELEMENT 15 ELEMENT 13 NO NO COM COM Element 10 Element 7 Element 6 Element 8 Element 9 Element 11 Element 12 Element...

Страница 36: ...ip may be used as a source of 24 VAC for powering external low voltage devices 60 VA maximum HAZARDOUS VOLTAGE Risk of electric shock Can cause injury or death All low volt age wiring must be segre gated from line voltage circuits in the system WARNING PROCESSOR BOARD TO LOW VOLTAGE TO PROCESSOR CONTROL BOARD CIRCUIT BOARD Y2 2 SC 19 RS 20 W 10 P DS OS C O G AP Y 15 17 18 16 13 14 11 12 COM RP E N...

Страница 37: ...ications Only HUxx Heat Usage Indicates the amount of input being dissipated by the system A_xx Target Discharge Air Temperature Indicates the discharge air temperature that the system is targeting cxxx Compressor Output Relay Delay Timer Indicates time remaining before heat pump compressor is energized c ON indicates the heat pump is energized HAZARDOUSVOLTAGE Risk of electric shock Can cause inj...

Страница 38: ...sensor offset reference is out of range and indicates that one of the sensors or the core thermocouple may be shorted to ground or the processor control board may be out of calibration 25 Power line carrier system is active however no good data has been received 26 Insufficient main control board memory Contact a qualified service technician 27 Insufficient permanent memory Contact a qualified ser...

Страница 39: ... Y Manual Charge Control Method of brick core charge regulation where the owner must periodically adjust the brick core temperature setting in relation to the outdoor temperature Microprocessor Device on the circuit board of the system which stores and processes the informa tion for controlling the operation of the system Off peak The time during the day or night when the power company can supply ...

Страница 40: ...turningthedefectiveapplianceorpart s toSteffesCorporation ThisWarrantyisvoidiftheheatingapplianceismovedfromthepremisesinwhichitwasoriginallyinstalled This Warrantyshallnotapplytoanapplianceorpartwhichhasbeenalteredinanyrespect orimproperlyinstalled serviced orused orhasbeensubjecttoaccident negligence abuseormisuse THEABOVEWARRANTYBYSTEFFESISEXCLUSIVEANDINLIEUOFALLOTHERWARRAN TIES WHETHER WRITTEN...

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