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KNIFE  SETTING OR REPLACEMENT

To perform this task correctly, all components

(knives, screws, bars and cutterhead) need to be

thoroughly clean and free of any debris or pitch.

MODEL 30-200:

Properly setting all 3 knives is essential to obtain accurate

work results. Knives will also last longer and will keep their

sharpness longer by equally sharing the cutting workload.

Page 16

Turn the power switch “OFF” and unplug the power

cord from its power source prior to any maintenance.

WARNING

!

CUTTERHEAD KNIVES

MODEL 30-200:

There are 3 knives

(A)

installed in the cutterhead at the   

factory. With usage and time, they will  require replacement. 

To maintain even knife wear, replace all 3 knives at the 

same time.

MODEL 30-200H:

There are 16 reversible carbide inserts 

(B)

installed in the 

helical cutterhead at the factory. With usage  and time, they 

will  require  replacement.  To  maintain  even  insert  wear,

always reverse or replace all 16 inserts at the same time.

Fig. 29

WARNING

!

WARNING

!

MAKE CERTAIN THAT THE MACHINE IS 

DISCONNECTED FROM THE POWER SOURCE

BE ExTREMELY CAREFUL THAT YOUR HANDS 

DO NOT COME IN CONTACT WITH THE KNIVES.

THE KNIVES ARE VERY SHARP. WEAR PROTECTIVE

GLOVES WHEN HANDLING THE KNIVES.

To obtain the best adjustment results of the knives, it is

imperative  to  number  the  knives  and  grooves  on    the

cutterhead. With a permanent felt pen, across the groove

and over the knife, draw 1 line for #1 knife, 2 lines for #2

knife and 3 for the #3 knife. This will enable you to go back

and  forth  from  one  knife  to  the  other  to  make  fine

adjustments and be certain that all knives were tightened

properly.

The  straight  knife  cutterhead  offers  2  methods  of

adjustment: springs and jack screws 

(Fig. 29)

This provides you with 2 options for setting the knives,  so

you can decide which method works best for you.

1. Turn off and disconnect the jointer from power source.

2. To have full access to the cutterhead and knives,remove

the cutterhead guard.

3. Remove the fence to have access to the upper pulley, so

you can rotate the cutterhead to access all of the knives.

4. Using a wrench, choose a first knife and loosen (but do

not remove) all the gib bolts 

B   (Fig. 30)

Start in the center and alternate sides. If replacing, loosen

the bolts until the knife can be removed and install the

new knife. 

Fig. 30

MAINTENANCE

Содержание 30-200

Страница 1: ...6 JOINTER OWNER S MANUAL 30 200 VER 2017 08 en Should you require assistance please have available your Model no ________________________ Serial no ________________________...

Страница 2: ...anyone working with this machine It should be kept available for immediate reference so that all operations can be performed with maximum efficiency and safety Do not attempt to perform maintenance o...

Страница 3: ...entative will inspect repair or replace any part that has proven to be defective in workmanship or material provided that the customer sends the product prepaid to a designated authorized service cent...

Страница 4: ...m Max cutting width 6 152 mm Max cutting depth 13 mm Rabbeting capacity 13 mm Fence size 4 x 32 102 x 830 mm Cutterhead speed 5000 rpm Tool holder dia 80 mm Number of knives 3 16 helical Base dimensio...

Страница 5: ...y products Arsenic and chromium from chemically treated lumber Always operate tool in well ventilated area and provide for proper dust removal Use a dust collection system along with an air filtration...

Страница 6: ...he machine wobbles or is unstable correct the problem by using shims or blocks prior to operation WARNING TO REDUCE the risk of electrical shock DO NOT use this machine outdoors DO NOT expose to rain...

Страница 7: ...clothing gloves neckties or jewelry These items can get caught in the machine during operations and pull the operator into the moving parts Users must wear a protective cover on their hair if the hai...

Страница 8: ...to 10 Amps 18 AWG 16 AWG 14 AWG 10 to 12 Amps 16 AWG 16 AWG 14 AWG 12 to 15 Amps 14 AWG 12 AWG Not recommended WARNING MAKE SURE the circuit breaker does not exceed the rating of the plug and receptac...

Страница 9: ...2 L LOCKING BOLT FENCE 1 N KNIFE SETTING GAUGE 1 O HELICAL CUTTER HEAD TOOLS REPLACEMENT PARTS 5 MM T ALLEN KEY 1 5 MM ALLEN KEY 1 NUT 2 SCREW 2 KNIFE HOLDER CHIP BREAKER 2 CARBIDE INSERT STANDARD 2 C...

Страница 10: ...hex screw and fix the hex nut 4 Repeat the procedures for the other caster 5 Place the movable caster in the center of the stand square tube and align holes 6 Put M8 hex screws and fix the hex nuts 7...

Страница 11: ...lt into the corresponding groove on the motor pulley Fig 5 4 Using both hands carefully pull down on the belt to rotate the pulleys and allow the belt to sit itself inthe groove 5 Repeat step 2 3 and...

Страница 12: ...stall the pulley guard to the top of the base using 4 small Phillips screws with small flat washers Fig 7 DUST PORT INSTALLATION Install the dust port to the left side of the base using small Phillips...

Страница 13: ...knob remove the guard add another turn to the knob and re install the guard 5 Test the tension again and repeat step 4 until adequate tension is obtained 6 To secure the guard in place tighten the sc...

Страница 14: ...table height so the knife just barely touches the straightedge 7 Re tighten the lock knob B and the locking lever C to secure the table in position and lock the handwheel Fig 19 WARNING MAKE CERTAIN T...

Страница 15: ...90 fence stop bolt 4 Adjust the 90 fence stop bolt F until it makes contact with the 90 stop 5 Re tighten the jam nut WARNING MAKE CERTAIN THAT THE MACHINE IS DISCONNECTED FROM THE POWER SOURCE Fig 23...

Страница 16: ...REMELY CAREFUL THAT YOUR HANDS DO NOT COME IN CONTACT WITH THE KNIVES THE KNIVES ARE VERY SHARP WEAR PROTECTIVE GLOVES WHEN HANDLING THE KNIVES To obtain the best adjustment results of the knives it i...

Страница 17: ...til the round portion of the cutterhead is on top as shown 11 Place a 0 015 feeler gauge H Fig 33 on the cutterhead and using a straightedge J on the outfeed table adjust the height of the outfeed tab...

Страница 18: ...ker into the slot and partially retighten the nut and screw G Fig 35 Fig 36 Fig 37 Important To prevent knife height discrepancies the knife holders chip breakers and inserts must be clean and free of...

Страница 19: ...ation unless critical Adjusting gibs on a jointer must only be performed by a knowledgeable machinery repair technician Inadequate adjustment could cause irreversible damage to your jointer We recomme...

Страница 20: ...Motor overloaded during operation 2 Short circuit in motor or loose connections 3 Circuit breaker tripped 1 Reduce load on motor take lighter cuts 2 Repair or replace connections on motor for loose or...

Страница 21: ...of the board Uneven cutter marks 1 Feeding workpiece too fast 1 Slow down the feed rate wavy surface or 2 Knives not adjusted at even heights in the 2 Adjust the knives so they are set up evenly in t...

Страница 22: ...1 A 7 8 6 18 82 4 10 9 42 34 20 17 16 21 30 33 24 35 6 5 1 4 8 7 2 24 26 28 13 1 3 25 27 29 15 9 10 18 19 22 23 31 36 37 38 32 11 12 14 41 15 11 12 13 5 1 42 43 39 1 2 3 83 51 7 101 13 14 43 40 53 53...

Страница 23: ...33 94 47 48 49 46 2 2 6 3 5 4 62 93 92 7 8 108 1 108 2 1 7 8 9 10 11 12 13 5 2 3 6 4 99 99 95 96 95 102 103 105 24 100 104 2 6 3 9 95 07 06 01 02 03 01 02 03 05 04 01 05 05 04 137 1 137 2 137 06 01 02...

Страница 24: ...ION QTY 1 CUTTER HEAD 1 2 S30200H02 SCREW 16 3 S30200H03 NUT 16 4 S30200H04 KNIFE HOLDER CHIP BREAKER 16 5 SCM32210 CARBIDE INSERT STANDARD 30X12X1 5MM T 14 6 SCM32220 CARBIDE INSERT RABBETING 30X12X1...

Страница 25: ...0020 connection base 1 21 S3020021 connection block 1 22 S3020022 connect plate 1 23 S3020023 hex nut 7 16 14NC 17 4B 9 52H 1 24 S3020024 hex nut 5 16 18NC 12 7B 6 75H 7 25 S3020025 hex bolt 5 16 18NC...

Страница 26: ...y cover 1 45 S3020045 ODQJH EROW 3 8 16NC 3 4 3 46 S3020046 push stick 2 47 S3020047 spring plate 4 48 S3020048 spring washer 4 1 7 7 8 49 S3020049 sheet metal screw 5 32 5 16 8 50 S3020050 cutterhead...

Страница 27: ...dust chute 1 95 S3020095 cap screw w washer M8 1 25P 20 8 2 15 4 8 5 19 2 4 96 S3020096 cabinet assembly 1 96 1 S30200961 cabinet 1 96 2 S30200962 cabinet boarder 1 96 3 S30200963 maintenance door 1...

Страница 28: ...ord SJT18AWG 1C 85mm 2 109 S30200109 stop screw set 1 8 1 109 1 S302001091 hex nut 1 4 20NC 11B 5 5H 1 109 2 S302001092 set screw 1 4 20NC 1 1 4 1 118 S30200118 setting gauge set 1 118 1 S302001181 ga...

Страница 29: ...Page 29...

Страница 30: ...Page 30...

Страница 31: ...u NOTES u...

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