background image

STEALTH DIGI-TIG 320 AC/DC PULSE

6

   

     

 

 

WELDING SPARKS can cause fire or explosion

 

 

•  Remove fire hazards from the welding area. If this is not possible, cover them to 

 

 

  prevent the welding sparks from starting a fire. Remember that welding sparks and 

 

 

  hot materials from welding can easily go through small cracks and openings to 

 

 

  adjacent areas. Avoid welding near hydraulic lines. Have a fire extinguisher readily 

   

 available.

 

 

•  Where compressed gases are to be used at the job site, special precautions should 

 

 

  be taken to prevent a hazardous situation.

 

 

•  When not welding, make certain no part of the electrode circuit is touching the work 

 

 

  or ground. Accidental contact can cause overheating and create a fire hazard.

 

 

•  Do not heat, cut or weld tanks, drums or containers until the proper steps have been 

 

 

  taken to ensure that any flammable or toxic vapours have been eliminated from 

 

 

  within. They can cause an explosion even though they have been ‘cleaned’.

 

 

•  Vent hollow castings or containers before heating, cutting or welding. They may 

   

 ignite.

 

 

•  Sparks and spatter are thrown from the welding arc. Wear oil free protective 

 

 

  garments such as leather gloves, heavy shirt, cuff less trousers, high shoes and a 

 

 

  cap over your hair. Wear ear plugs when welding out of position or in a confined 

 

 

  space. Always wear safety glasses with side shields when in a welding area.

 

 

•  Connect the work cable to the work as close to the welding area as practical. Keep 

 

 

  work cables connected to the building framework or other locations away from the 

 

 

  welding area. 

 

 

                        

Rotating parts may be dangerous

 

 

•  Use only compressed gas cylinders containing the correct shielding gas for the 

 

 

  process used and properly operating regulators designed for the gas and pressure 

 

 

  used. All hoses, fittings, etc. should be suitable for the application and maintained 

 

 

  in good condition.

 

 

•  Always keep cylinders in an upright position securely chained to an undercarriage or 

 

 

  fixed support.

 

 

•  Cylinders should be located:

 

 

    –  Away from areas where they may be struck or subjected to physical damage.

 

 

    –  A safe distance from arc welding or cutting operations and any other source of 

 

 

      heat, sparks, or flame.

 

 

•  Never allow the electrode, electrode holder or any other electrically ‘hot’ parts to 

 

 

  touch a cylinder.

 

 

•  Keep your head and face away from the cylinder valve outlet when opening the 

 

 

  cylinder valve.

 

 

•  Valve protection caps should always be in place and hand tight except when the 

 

 

  cylinder is in use or connected for use.

SAFETY 

an explosion even though they have been “cleaned”.   

—

 Vent hollow castings or containers before heating, cutting or welding. They may explode. 

—

 Sparks and spatter are thrown from the welding arc. Wear oil free protective garments such as leather 

gloves, heavy shirt, cuff less trousers, high shoes and a cap over your hair. Wear ear plugs when 

welding out of position or in confined places. Always wear safety glasses with side shields when in a 

welding area. 

—

 Connect the work cable to the work as close to the welding area as practical. Work cables connected 

to the building framework or other locations away from the welding area increase the possibility of the 

welding current passing through lifting chains, crane cables or other alternate circuits. This can create 

fire hazards or overheat lifting chains or cables until they fail. 

 

Rotating parts may be dangerous. 

—

  Use only compressed gas cylinders containing the correct shielding gas for the process used and 

properly operating regulators designed for the gas and pressure used. All hoses, fittings, etc. should be 

suitable for the application and maintained in good condition. 

—

 Always keep cylinders in an upright position securely chained to an undercarriage or fixed support. 

—

 Cylinders should be located: 

-

 

Away from areas where they may be struck or subjected to physical damage. 

-

 

A safe distance from arc welding or cutting operations and any other source of heat, sparks, or 

flame.

 

—

 Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder. 

—

 Keep your head and face away from the cylinder valve outlet when opening the cylinder valve. 

—

 Valve protection caps should always be in place and hand tight except when the cylinder is in use or 

connected for use. 
 
 
 
 
 
 
 

SAFETY 

arc when welding or observing open arc welding.   

—

 Use suitable clothing made from durable flame-resistant material to protect your skin and that of your 

helpers from the arc rays. 

—

  Protect other nearby personnel with suitable, non-flammable screening and /or warn them not to 

watch the arc nor expose themselves to the arc rays or to hot spatter or metal. 

 

SELF-PROTECTION   

—

 Keep all equipment safety guards, covers and devices in position and in good repair. Keep hands, hair, 

clothing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or 

repairing equipment. 

—

  Do not put your hands near the engine fan. Do not attempt to override the governor or idler by 

pushing on the throttle control rods while the engine is running. 

DO NOT 

adds the fuel near an open flame welding arc or when the engine is 

running. Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporizing on 

contact with hot engine parts and igniting. Do not spill fuel when filling tank. If fuel is spilled, wipe it 

up and do not start engine until fumes have been eliminated. 

WELDING SPARKS can cause fire or explosion. 

—

 Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding 

sparks from starting a fire. Remember that welding sparks and hot materials from welding can easily go 

through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire 

extinguisher readily available. 

—

 Where compressed gases are to be used at the job site, special precautions should be used to prevent 

hazardous situation. 

—

  When not welding, make certain no part of the electrode circuit is touching the work or ground. 

Accidental contact can cause overheating and create a fire hazard. 

—

 Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure 

that such procedures will not cause flammable or toxic vapors from substances inside. They can cause 

Содержание 9012H

Страница 1: ...Part No 9012H DIGI TIG 320 AC DC PULSE OPERATOR S MANUAL...

Страница 2: ...Manual completely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the safety instructions provided for your protection Contac...

Страница 3: ...3 MOVEMENT AND PLACEMENT 12 3 4 POWER SUPPLY INPUT CONNECTION 12 3 5 POLARITY CONNECTION MMA 12 3 6 ASSEMBLING THE EQUIPMENT TIG 13 4 OPERATION 14 4 1 MACHINE CONTROLS 14 4 2 CONTROL PANEL 15 4 3 PEDA...

Страница 4: ...re as follows It is q operation after taking several necessary protection measures 1 2 Arc Welding Damage The following signals and word explanations are to some damages for your body or others on the...

Страница 5: ...xic gas and other irritating products Shielding gases used for arc welding can displace air and cause injury or death Always use ventilation especially in confined areas to insure breathing air is saf...

Страница 6: ...nder is in use or connected for use SAFETY an explosion even though they have been cleaned Vent hollow castings or containers before heating cutting or welding They may explode Sparks and spatter are...

Страница 7: ...MF as far as possible by applying the following procedures Route the electrode and work cables together Secure them with tape when possible All cables should be stored away from the operator Never coi...

Страница 8: ...the arc stable Pedal controls the welding current TIG DC operation If the tungesten electrode touches the workpiece when welding the current will drop to short circuit current to protect tungsten Int...

Страница 9: ...rbon steel alloyed steel titanium magnesium cuprum etc also applied to pipe installation mould repair petro chemical architectural decoration car repair bicycle handicraft and DIY MMA Manual Metal Arc...

Страница 10: ...0 400 AC DC welding machines is shown as the following figure Three phase 380V work frequency AC is rectified into DC about 312V then is converted to medium frequency AC about 20KHz by inverter device...

Страница 11: ...Adjustment Range A 10 320 Downslope Time Adjustment Range S 0 10 Pre Gas Time Adjustment Range S 0 2 Post Gas Time Adjustment Range S 0 10 Clearance Effect 5 95 Efficiency 85 Duty Cycle 40 C 10 min 6...

Страница 12: ...wer supply voltage continually goes beyond the safe work voltage range it will shorten the machine s life span The below measures can be used Change the power supply input net connect the welder with...

Страница 13: ...able parts for TIG torch such as tungsten electrode tip gas nozzle electrode shield short long contact your supplier quoting the part numbers When the DIGI TIG 320 AC DC PULSE welding machine is opera...

Страница 14: ...onnect water box 8 Shield gas input joint To connect one head of the gas hose while the other head of which is connected to argon gas cylinder STEALTH DIGI TIG 320 AC DC PULSE 4 OPERATION 4 1 Machine...

Страница 15: ...INSTALLATION AND ADJUSTMENT 15 4 2 Control panel 4 2 Control Panel STEALTH DIGI TIG 320 AC DC PULSE 15...

Страница 16: ...to base current duration Unit Setting range 5 95 Fp Pulse frequency Unit Hz Setting range 0 5 200 16 INSTALLATION AND ADJUSTMENT 17 Available parameters where 2T and 4T mode have been selected Tpr Gas...

Страница 17: ...Setting range 10 320 Tpo Gas post flow time Unit S Setting range 0 10 AC frequency only with TIG AC Unit Hz Setting range 50 250 Balance only with TIG AC Balance adjustment is mainly used to set the a...

Страница 18: ...ob of max welding current 4 4 Gun switch control current Connected to the 12 lead aero socket on the front panel Adjustment knob of welding current Gun switch Adjust current button when it s pushed up...

Страница 19: ...ble crater that appears at the beginning and end of welding Thus 4T is suitable for the welding of medium thickness plates 4 5 Argon Arc Welding Operation 4 5 1 TIG welding 4T operation The start curr...

Страница 20: ...Iw or Ib and then arc is turned off l t4 t5 Post gas time after the arc is turned off You can adjust it 0 10S through turnning the knob on the front panel Introduction 0 Press and hold the gun switch...

Страница 21: ...high voltage spark The ignition spark can cause interference in equipment The flow rate is set according to the welding power used Turn the regulation screw to adjust the gas flow shown on the gas ho...

Страница 22: ...anium oxid Protect effect best better good bad worst 4 6 3 TIG Parameters Matching The corresponding relationship between gas nozzle diameter and electrode diameter Gas nozzle diameter mm Electrode di...

Страница 23: ...ckness mm Joint form tungsten electrode diameter mm welding wire diameter mm Argon gas flow rate L min 1 welding current DCEP Welding speed cm min 1 0 8 Butt joint 1 0 1 6 5 20 50 66 1 0 Butt joint 1...

Страница 24: ...10 2 5 110 125 14 16 12 14 5 6 325 2 5 8 10 2 5 120 140 14 16 12 14 5 6 Notice the above parameters originate from Welding Dictionary P167 Volume 1 of Edition 2 MAINTENANCE AND TROUBLESHOOTING 25 Par...

Страница 25: ...temperature range 100 C 400 C Relative humidity is below 90 200 C Preferably site the machine some angles above the floor level the maximum angle does not exceed 150 Protect the machine against heavy...

Страница 26: ...here is at least 30cm free distance between the machine and wall 4 8 Operation Notices Read all notes carefully before attempting to use this equipment Connect the ground wire with the machine directl...

Страница 27: ...or if there are no parts to hand After switching on power watch and listen to check the arc welding machine is not shaking whistling or giving out an unusual odour If so investigate and eliminate If a...

Страница 28: ...have already been carefully checked Do not allow anyone unauthorised to make any alterations to the equipment Maintenance work must be carefully undertaken If any wire becomes loose or misplaced it ma...

Страница 29: ...nnect welding cable to with two output of welder welder s output Welding cable damaged Repair or change Earth cable connection unstable Check earth cable connection Welding cable is too long Use appro...

Страница 30: ...urrent 10 adjusted potentiometer is not working repair or change potentiometer efficiently or damaged Power PCB is not working Repair or change efficiently 11 No AC output when AC is selected AC drive...

Страница 31: ...of machines power at the same time in use Over current Incorrect current in main Check and repair main circuit protection circuit and drive Pr6 Front panel alarm lamp is on 6 PARTS LIST 9012H 02 COVE...

Страница 32: ...C PULSE MAINTENANCE AND TROUBLESHOOTING 32 5 3 Electrical principle drawing Specialised Welding Products Ltd Unit 1 Farringdon Industrial Centre Farringdon Nr Alton Hampshire GU34 3DD UK tel 44 0 1420...

Отзывы: