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9

• 

If the vehicle is going to be kept unused for a long time, the battery should 
be fully recharged first. After that, the battery should be fully recharged 
every two weeks.

• 

When driving, the driver should always be aware of the drop level of the 
battery power from the battery power meter. Any drop means the battery 
power is diminishing. The driver can estimate the distance needed to be 
taken, and recharge the battery at a proper time in case the vehicle cannot 
get back to the recharging station in time for recharging.

•  WARNING:

 Make sure the battery is recharged before the battery power 

meter shows 20% power is left inside the battery. An over-discharged bat-
tery will have a very short service life and will make recharging difficult.

•  WARNING:

 During recharge, the vehicle should be parked in a well-venti-

lated area with the fill caps tightly secured. Keep far away from any flame 
and sparks to avoid any explosion or fire that could cause physical injury 
or damage to the property.

• 

During recharge, if the vehicle had doors, keep the doors open. Lift the seat 
bottom to keep the battery compartment open to the air.

Watering

Flooded batteries need water. More importantly, watering must be done at the 
right time and in the right amount or else the battery's performance and longev-
ity suffers. Water should always be added after fully charging the battery. Prior to 
charging, there should be enough water to cover the plates. If the battery has been 
discharged partially or fully, the water level should also be above the plates. Keep-
ing the water at the correct level after a full charge will prevent having to worry 
about the water level at a different state of charge.

It is recommended that batteries be checked once a month until you get a feel for 
how often you must water your batteries. Important things to remember:

• 

Do not let the plates get exposed to air. This will damage (corrode) the 
plates.

• 

Do not fill past the water level in the filling well to the cap. This most likely 
will cause the battery to overflow acid, consequently losing capacity and 
causing corrosion.

• 

Do not use water with a high mineral content. Use distilled or de-ionized 
water only.

WARNING:

 The electrolyte is a solution of acid and water so skin contact should be 

avoided.

Содержание BN72-11-AC-D

Страница 1: ...Owner s Manual and Service Guide Enclosed Bus BN72 14 AC D and BN72 11 AC D Wheelchair Accessible...

Страница 2: ...instructions will help you to obtain maximum enjoyment from your new Star EV If you have any questions about the operation or maintenance of your Enclosed Bus please consult your Star EV dealer Read a...

Страница 3: ...Safety Maintenance Battery maintenance Traction motor maintenance Speed controller maintenance Brake system maintenance Lubrication General maintenance notes Periodic maintenance Storage Troubleshoot...

Страница 4: ...Rear Suspension Integral rear axle coil spring non independent suspension hydraulic shock absorber Controller Power 550 A Curtis AC controller Steering System Rack and pinion power steering Top Speed...

Страница 5: ...lerate the vehicle F R switch This switch is a three position button Depressing the upper part F makes the vehicle move forwards while depressing the lower part R makes the vehicle move backwards and...

Страница 6: ...first before selecting Forward or Reverse on F R Button the vehicle will not run Stopping the vehicle 1 Step Service Brake Pedal to decelerate the vehicle until it stops completely and shift F R butto...

Страница 7: ...ff streets unless it is allowed The vehicle cannot be overloaded or the motor will be damaged An over loaded vehicle can lose control and its life will be shortened Unqualified persons are prohibited...

Страница 8: ...mps to the terminals and thinly coat them with petro leum jelly Vaseline to prevent corrosion WARNING Before you disconnect any battery cable from any terminal on the battery always remove the power b...

Страница 9: ...s keep the doors open Lift the seat bottom to keep the battery compartment open to the air Watering Flooded batteries need water More importantly watering must be done at the right time and in the rig...

Страница 10: ...e voltage and gravi ty checks will not only show the state of charge but also help spot signs of improper maintenance such as undercharging and over watering and possibly even locate a bad or weak bat...

Страница 11: ...ly previous to testing Batteries in conditions 1 4 should be taken to a specialist for further evaluation or retired from service Open Circuit Voltage Test For accurate voltage readings batteries must...

Страница 12: ...ery terminals with torque of 95 105 lbs in 10 7 11 9 N M Make sure there is nothing else between the battery cable lug and battery terminal post WARNING When working with the battery DO NOT put wrench...

Страница 13: ...sh and its wires get hot Big sparks of the brush poor contact between brush and soft wires The brush is noisy The surface of the commutators is not smooth Speed Controller Speed Controller Maintenance...

Страница 14: ...ed immediately Dust should be cleaned with low pressure air The electric contactors easily become hot if their mutual contact is not in good condition so special attention should be paid regularly to...

Страница 15: ...checks should be performed with the power off Above checks shall be carried out once every 3 months after the power is turned off the wave filter capacitor in the controller unit should continue disch...

Страница 16: ...e replaced DC motor only Check if the accelerator pedal works well and if it can be released freely and automatically Chassis and body Check if the brake drum and shoe Check if the hand brake function...

Страница 17: ...tled mode to diagnose and eliminate malfunctions During main taining and checking we suggest you first listen then look and feel Below is the diagnoses and maintenance of some common malfunctions 1 Th...

Страница 18: ...n F R switch failure Change Controller Failure Change 4 Possible reason and troubleshooting for malfunctions of mechanic system System Malfunction Possible Reason Troubleshooting Transmission system A...

Страница 19: ...ock absorber is abnormal Change Front suspension is loose Change Abnormal tire fray Tire pressure is abnormal Inflate Toe in is improper Adjust Drum bearing loose Change U type bolt of leaf spring is...

Страница 20: ...e travel Adjust Clearance between brake shoe and drum is too small or releasing spring is disabled Adjust or change Piston of wheel cylinder is ineffective Check or change Piston of master cylinder is...

Страница 21: ...21 6 Electrical Diagrams...

Страница 22: ...as well as technical description on the ba sis of existing data At the same time JH Global reserves the right to alter the content of this manual and this manual is subject to change without prior not...

Страница 23: ...23...

Страница 24: ...STAR EV a brand of JH Global Services Inc 378 Neely Ferry Road Simpsonville SC 29680 www starev com...

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