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Check if all the connections between the motor, the battery, and the con-
troller are in good condition.

Use the following cleaning procedure for routine maintenance:

1.  Turn the power key to OFF position.
2.  Remove power by disconnecting the battery.
3.  Discharge the capacitors in the controller by connecting a load (such as a 

contactor coil or a horn) across the controller’s B+ and B- terminals. 

4.  Remove any dirt or corrosion from the connector areas. The controller 

should be wiped clean with moist rag. Dry it before reconnecting the bat-
tery. The controller should not be subjected to pressured water flow from 
either a standard hose or a power washer.

5.  Make sure the connections are tight, but do not over-tighten them.

NOTE:

 All above checks should be performed with the power off. Above checks 

shall be carried out once every 3 months; after the power is turned off, the 
wave-filter capacitor in the controller unit should continue discharging for a few 
minutes more; don’t wash the electrical parts with water. You can remove dust 
with a brush or high–pressure air.

Periodic Maintenance Chart

WARNING:

 Make sure to turn off the power key and apply the park brake when 

you do the maintenance unless specified.

Item

Descriptions

Daily

Weekly

Monthly Quarterly Annually

Battery

Check the liquid level. Add distilled 

water if necessary.

Charge the battery.

Tighten the nut on the battery 

cable.

Check if the battery is over-dis-

charged (the battery power meter 

flashing).

Check the liquid density of the 

battery; standard density should be 

1.275±0.005.

Check if the battery is charged fully 

by using the hydrometer and check-

ing the battery power meter.

Clean the surface of battery.

Содержание BN72-11-AC-D

Страница 1: ...Owner s Manual and Service Guide Enclosed Bus BN72 14 AC D and BN72 11 AC D Wheelchair Accessible...

Страница 2: ...instructions will help you to obtain maximum enjoyment from your new Star EV If you have any questions about the operation or maintenance of your Enclosed Bus please consult your Star EV dealer Read a...

Страница 3: ...Safety Maintenance Battery maintenance Traction motor maintenance Speed controller maintenance Brake system maintenance Lubrication General maintenance notes Periodic maintenance Storage Troubleshoot...

Страница 4: ...Rear Suspension Integral rear axle coil spring non independent suspension hydraulic shock absorber Controller Power 550 A Curtis AC controller Steering System Rack and pinion power steering Top Speed...

Страница 5: ...lerate the vehicle F R switch This switch is a three position button Depressing the upper part F makes the vehicle move forwards while depressing the lower part R makes the vehicle move backwards and...

Страница 6: ...first before selecting Forward or Reverse on F R Button the vehicle will not run Stopping the vehicle 1 Step Service Brake Pedal to decelerate the vehicle until it stops completely and shift F R butto...

Страница 7: ...ff streets unless it is allowed The vehicle cannot be overloaded or the motor will be damaged An over loaded vehicle can lose control and its life will be shortened Unqualified persons are prohibited...

Страница 8: ...mps to the terminals and thinly coat them with petro leum jelly Vaseline to prevent corrosion WARNING Before you disconnect any battery cable from any terminal on the battery always remove the power b...

Страница 9: ...s keep the doors open Lift the seat bottom to keep the battery compartment open to the air Watering Flooded batteries need water More importantly watering must be done at the right time and in the rig...

Страница 10: ...e voltage and gravi ty checks will not only show the state of charge but also help spot signs of improper maintenance such as undercharging and over watering and possibly even locate a bad or weak bat...

Страница 11: ...ly previous to testing Batteries in conditions 1 4 should be taken to a specialist for further evaluation or retired from service Open Circuit Voltage Test For accurate voltage readings batteries must...

Страница 12: ...ery terminals with torque of 95 105 lbs in 10 7 11 9 N M Make sure there is nothing else between the battery cable lug and battery terminal post WARNING When working with the battery DO NOT put wrench...

Страница 13: ...sh and its wires get hot Big sparks of the brush poor contact between brush and soft wires The brush is noisy The surface of the commutators is not smooth Speed Controller Speed Controller Maintenance...

Страница 14: ...ed immediately Dust should be cleaned with low pressure air The electric contactors easily become hot if their mutual contact is not in good condition so special attention should be paid regularly to...

Страница 15: ...checks should be performed with the power off Above checks shall be carried out once every 3 months after the power is turned off the wave filter capacitor in the controller unit should continue disch...

Страница 16: ...e replaced DC motor only Check if the accelerator pedal works well and if it can be released freely and automatically Chassis and body Check if the brake drum and shoe Check if the hand brake function...

Страница 17: ...tled mode to diagnose and eliminate malfunctions During main taining and checking we suggest you first listen then look and feel Below is the diagnoses and maintenance of some common malfunctions 1 Th...

Страница 18: ...n F R switch failure Change Controller Failure Change 4 Possible reason and troubleshooting for malfunctions of mechanic system System Malfunction Possible Reason Troubleshooting Transmission system A...

Страница 19: ...ock absorber is abnormal Change Front suspension is loose Change Abnormal tire fray Tire pressure is abnormal Inflate Toe in is improper Adjust Drum bearing loose Change U type bolt of leaf spring is...

Страница 20: ...e travel Adjust Clearance between brake shoe and drum is too small or releasing spring is disabled Adjust or change Piston of wheel cylinder is ineffective Check or change Piston of master cylinder is...

Страница 21: ...21 6 Electrical Diagrams...

Страница 22: ...as well as technical description on the ba sis of existing data At the same time JH Global reserves the right to alter the content of this manual and this manual is subject to change without prior not...

Страница 23: ...23...

Страница 24: ...STAR EV a brand of JH Global Services Inc 378 Neely Ferry Road Simpsonville SC 29680 www starev com...

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