background image

HG80 User

 Manual ◄ 7

25413

HG80 Name Tag

25610

Railroad Help Desk Sticker

03787

GPM Sticker 7–10 2000 PSI

25414

HG80110B CAUTION DECAL

25556

HG80120B CAUTION DECAL

05153

Stanley Sticker

SAFETY TAG P/N 15875

 (Shown smaller then actual size)

D A N G E R

D A N G E R

READ OPERATION MANUAL AND 

SAFETY INSTRUCTIONS FOR THIS 

TOOL BEFORE USING IT.

USE ONLY PARTS AND REPAIR 

PROCEDURES APPROVED BY 

STANLEY AND DESCRIBED IN THE 

OPERATION MANUAL.

TAG TO BE REMOVED ONLY BY 

TOOL OPERATOR.

SEE OTHER SIDE

1.  FAILURE TO USE HYDRAULIC HOSE LABELED AND CER-

TIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC 

TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN 

DEATH OR SERIOUS INJURY.
BEFORE USING HOSE 

LABELED AND CERTIFIED AS NON-

CONDUCTIVE

 ON OR NEAR ELECTRIC LINES BE SURE THE 

HOSE IS 

MAINTAINED AS NON-CONDUCTIVE

. THE HOSE 

SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR-

RENT  LEAKAGE  IN ACCORDANCE  WITH YOUR  SAFETY 

DEPARTMENT INSTRUCTIONS.

2.  A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC-

TION INTO THE BODY OR CAUSE OTHER SEVERE 

PERSONAL INJURY.

A. 

DO NOT

 EXCEED SPECIFIED FLOW AND PRESSURE 

FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY 

CAUSE A LEAK OR BURST.

B. 

DO NOT 

EXCEED RATED WORKING PRESSURE OF 

HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS 

PRESSURE MAY CAUSE A LEAK OR BURST.

C. 

CHECK TOOL HOSE COUPLERS AND CONNECTORS 

DAILY FOR LEAKS. 

DO NOT

 FEEL FOR LEAKS WITH 

YOUR HANDS. CONTACT WITH A LEAK MAY RESULT 

IN SEVERE PERSONAL INJURY.

I M P O R T A N T

D.  DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO 

NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR 

DAMAGED HOSE.

3. 

MAKE SURE HYDRAULIC  HOSES ARE PROPERLY CON

-

NECTED TO THE TOOL BEFORE PRESSURING SYSTEM. 

SYSTEM  PRESSURE  HOSE  MUST ALWAYS  BE  CON

-

NECTED TO TOOL  “IN”  PORT.  SYSTEM  RETURN  HOSE 

MUST ALWAYS  BE  CONNECTED TO TOOL  “OUT”  PORT. 

REVERSING CONNECTIONS MAY CAUSE REVERSE 

TOOL  OPERATION  WHICH  CAN  RESULT  IN  SEVERE 

PERSONAL INJURY.

4. 

DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSED-

CENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN 

LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY 

THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.

5. 

BYSTANDERS  MAY  BE  INJURED  IN YOUR  WORK AREA. 

KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.

6. 

WEAR  HEARING,  EYE,  FOOT,  HAND AND  HEAD  PRO

-

TECTION.

7. 

TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE, 

ALL TOOL  REPAIR  MAINTENANCE AND  SERVICE  MUST 

ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY 

TRAINED PERSONNEL.

I M P O R T A N T

READ OPERATION MANUAL AND 

SAFETY INSTRUCTIONS FOR THIS 

TOOL BEFORE USING IT.

USE ONLY PARTS AND REPAIR 

PROCEDURES APPROVED BY 

STANLEY AND DESCRIBED IN THE 

OPERATION MANUAL.

TAG TO BE REMOVED ONLY BY 

TOOL OPERATOR.

SEE OTHER SIDE

The safety tag (

P/N

 15875) at right is 

attached to the tool when shipped from 

the factory. Read and understand the 

safety instructions listed on this tag before 

removal. We suggest you retain this tag and 

attach it to the tool when not in use.

NOTE:

THE INFORMATION LISTED 

ON THE STICKERS SHOWN, 

MUST BE LEGIBLE AT ALL 

TIMES. 

REPLACE DECALS IF 

THEY BECOME WORN OR 

DAMAGED. REPLACEMENTS 

ARE AVAILABLE FROM 

YOUR LOCAL STANLEY 

DISTRIBUTOR.

TOOL STICKERS & TAGS

Содержание HG80

Страница 1: ... 2014 Stanley Black Decker Inc New Britain CT 06053 U S A 28075 8 2014 Ver 8 USER MANUAL Safety Operation and Maintenance HG80 HYDRAULIC GRINDER ...

Страница 2: ......

Страница 3: ...ATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER IMPORTANT To fill out a Product Warranty Recording form and for information on your warranty visit Stanleyhydraulics com and select the Company tab Warranty NOTE The warranty recording form must be submitted to validate the warranty SAFETY SY...

Страница 4: ...his symbol to avoid possible injury or death DANGER This safety alert and signal word indicate an imminently hazardous situation which if not avoided will result in death or serious injury WARNING This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION This safety alert and signal word indicate a potentially ...

Страница 5: ...ion at higher temperatures can cause higher than normal temperatures at the tool which can result in operator discomfort Do not operate the tool with the wheel guard re moved Do not operate a damaged improperly adjusted or incompletely assembled grinder Never wear loose clothing that can get entangled in the working parts of the tool Keep all parts of your body away from the rotat ing wheel Long h...

Страница 6: ... the defect is corrected If the grinder is dropped with an abrasive wheel installed the abrasive wheel should be examined thoroughly before use Only use abrasive wheels that comply with ANSI B7 1 ISO 525 603 Check that the maximum rpm operating speed of the abrasive wheel is equal to or greater than the rated shaft speed of the grinder Ensure that the grinding wheel dimensions are com patible with...

Страница 7: ...RY I M P O R T A N T D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE 3 MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RES...

Страница 8: ...BSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE SIDE 2 D O N O T R E M O V E T H I S T A G 3 DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT...

Страница 9: ... 4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Figure 1 Typical Hose Connections Tool to Hydraulic Circuit Hose Recommendations The chart to the right shows recommended minimum hose diameters for various hose lengths based on gallons per minute gpm liters per minute lpm These re...

Страница 10: ...1 13 gpm 15 23 lpm 26 34 lpm 34 40 lpm 42 49 lpm 1500 psi 1500 psi 1500 psi 1500 psi 103 bar 103 bar 103 bar 103 bar 2100 2250 psi 2100 2250 psi 2200 2300 psi 2100 2250 psi 145 155 bar 145 155 bar 152 159 bar 145 155 bar 250 psi 250 psi 250 psi 250 psi 17 bar 17 bar 17 bar 17 bar 400 ssu 400 ssu 400 ssu 400 ssu 82 centistokes 82 centistokes 82 centistokes 82 centistokes 140 F 140 F 140 F 140 F 60 ...

Страница 11: ...64 63 and remove the guard front plate 62 and set aside 2 Depress the push lock 45 to lock the spindle Un screw the jam nut 61 Remove the outside flange 60 3 Make sure blotters or labels remain on the grind ing wheel Install the grinding wheel onto the spindle 33 and reinstall the outside flange and jam nut 4 Depress the push lock and tighten the jam nut Only tighten sufficiently to prevent slippa...

Страница 12: ...al seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a mini mum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow and pressure See Specifications in this manual for correct flow rate and pressure rating Rapid failure of the internal seals may result Always keep critical tool markings such...

Страница 13: ...source for proper oil temperature Bypass cooler to warm oil or provide cooler to maintain proper temperature Relief valve set too low Adjust relief valve to 2100 2250psi 145 155 bar Hydraulic motor worn Inspect repair or replace Flow control malfunctioning Have flow control serviced at an authorized Stanley service center Grinder operates too fast Flow control malfunctioning Have flow control and ...

Страница 14: ...0 gpm 38 lpm Porting 8 SAE O ring Couplers HTMA EHTMA Flush Face Type Male Female Hose Whips Yes Weight with whip hoses couplers 14 1 lb 6 40 kg Overall Length 23 inches 58 4 cm Overall Width 10 inches 25 4 cm Overall Height 10 5 inches 26 7 cm RPM 6000 Max Maximum Fluid Temperature 140 F 60 C ACCESSORIES Grinding Wheel Norton Norzon IV 8 inch dia 1 inch wide 5 8 arbor 28598 SPECIFICATIONS ...

Страница 15: ... 6 7 8 13 2 14 15 6 16 2 12 9 9 39 40 41 43 38 37 36 35 34 33 32 42 44 45 46 47 49 48 52 53 54 62 63 64 51 68 65 66 67 50 58 56 57 61 60 59 55 70 70 69 75 35 74 71 72 73 14 16A USED ON MODELS HG80113 AND HG80123 ONLY 15 5 OR DRIVE GEAR OR IDLER GEAR DEPENDING ON MODEL HG80 PARTS ILLUSTRATION ...

Страница 16: ...1 TORSION SPRING 19 01851 1 ROLL PIN 20 00114 2 ROLL PIN 21 27442 1 THUMB TRIGGER 22 04097 1 COIL SPRING 23 01211 2 O RING 5 8 3 4 1 16 013 90D 24 28595 1 DIPPED VALVE BODY 25 01605 2 O RING INCL W 26 ITEM PART NO QTY DESCRIPTION 26 58630 2 HOSE ASSY PARKER 66728 2 HOSE ASSY AEROQUIP 27 03972 1 FEMALE COUPLING PARKER 47436 1 FEMALE COUPLING AEROQUIP 28 03973 1 MALE COUPLING PARKER 47437 1 MALE COU...

Страница 17: ...TION STICKER HG80110B 25556 1 CAUTION STICKER HG80120B 66 01459 2 LOCKWASHER 67 01525 2 CAPSCREW 3 8 16 3 4 68 25914 1 ASSIST HANDLE ASSY 69 20939 1 ROLL PIN 70 00032 2 LOCKWASHER 71 01411 1 O RING 72 24289 1 PLUG 73 20145 1 STEEL BALL 74 01647 1 O RING 75 01521 1 CAPSCREW 1 4 20 1 29139 1 SEAL KIT HG80 PARTS LIST ...

Страница 18: ...Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com ...

Отзывы: