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Stanley Hydraulic Tools (hereinafter called “Stanley”), subject to the exceptions contained below, warrants new hydraulic tools for a period 
of one year from the date of sale to the fi rst retail purchaser, or for a period of 2 years from the shipping date from Stanley, whichever period 
expires fi rst, to be free of defects in material and/or workmanship at the time of delivery, and will, at its option, repair or replace any tool or part 
of a tool, or new part, which is found upon examination by a Stanley authorized service outlet or by Stanley’s factory in Milwaukie, Oregon to 
be DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP.

EXCEPTIONS FROM WARRANTY

FREIGHT COSTS:

  Freight costs to return parts to Stanley, if requested by Stanley for the purpose of evaluating a warranty claim for warranty 

credit, are covered under this policy if the claimed part or parts are approved for warranty credit.  Freight costs for any part or parts which are 
not approved for warranty credit will be the responsibility of the individual. 

 

SEALS & DIAPHRAGMS:

  Seals and diaphragms installed in new tools are warranted to be free of defects in material and/or workmanship for 

a period of 6 months after the date of fi rst usage, or for a period of 2 years from the shipping date from Stanley, whichever period expires fi rst.  

CUTTING ACCESSORIES:

  Cutting accessories such as breaker tool bits are warranted to be free of defects in material and or workmanship 

at the time of delivery only. 

ITEMS PRODUCED BY OTHER MANUFACTURERS:

  Components which are not manufactured by Stanley and are warranted by their 

respective manufacturers.

 

a.  Costs incurred to remove a Stanley manufactured component in order to service an item manufactured by other  

 

 

manufacturers.

ALTERATIONS & MODIFICATIONS:

  Alterations or modifi cations to any tool or part.  All obligations under this warranty shall be terminated if 

the new tool or part is altered or modifi ed in any way.

NORMAL WEAR: 

 any failure or performance defi ciency attributable to normal wear and tear such as tool bushings, retaining pins, wear 

plates, bumpers, retaining rings and plugs, rubber bushings, recoil springs, etc.

INCIDENTAL/CONSEQUENTIAL DAMAGES:

  To the fullest extent permitted by applicable law, in no event will STANLEY be liable for any 

incidental, consequential or special damages and/or expenses.  

FREIGHT DAMAGE:

  Damage caused by improper storage or freight handling.

LOSS TIME: 

 Loss of operating time to the user while the tool(s) is out of service.

IMPROPER OPERATION:

  Any failure or performance defi ciency attributable to a failure to follow the guidelines and/or procedures as outlined 

in the tool’s operation and maintenance manual.

MAINTENANCE:

  Any failure or performance defi ciency attributable to not maintaining the tool(s) in good operating condition as outlined in the 

Operation and Maintenance Manual.

HYDRAULIC PRESSURE & FLOW:

  Any failure or performance defi ciency attributable to excess hydraulic pressure, excess hydraulic back-

pressure, or excess hydraulic fl ow.

REPAIRS OR ALTERATIONS:

  Any failure or performance defi ciency attributable to repairs by anyone which in Stanley’s sole judgement 

caused or contributed to the failure or defi ciency.

MIS-APPLICATION:

  Any failure or performance defi ciency attributable to mis-application.  “Mis-application” is defi ned as usage of products 

for which they were not originally intended or usage of products in such a matter which exposes them to abuse or accident, without fi rst obtain-
ing the written consent of Stanley.

WARRANTY REGISTRATION:

  STANLEY ASSUMES NO LIABILITY FOR WARRANTY CLAIMS SUBMITTED FOR WHICH NO TOOL REG-

ISTRATION IS ON RECORD.  In the event a warranty claim is submitted and no tool registration is on record, no warranty credit will be issued 
without fi rst receiving documentation which proves the sale of the tool or the tools’ fi rst date of usage.  The term “DOCUMENTATION” as used 
in this paragraph is defi ned as a bill of sale, or letter of intent from the fi rst retail customer.  A WARRANTY REGISTRATION FORM THAT IS 
NOT ALSO ON RECORD WITH STANLEY WILL NOT BE ACCEPTED AS “DOCUMENTATION”.

NO ADDITIONAL WARRANTIES OR REPRESENTATIONS

This limited warranty and the obligation of Stanley thereunder is in lieu of all other warranties, expressed or  implied including merchantability 
or fi tness for a particular purpose except for that provided herein.  There is no other warranty.  This warranty gives the purchaser specifi c legal 
rights and other rights may be available which might vary depending upon applicable law.

WARRANTY

Содержание DS06

Страница 1: ...RATION AND MAINTENANCE SERVICE MANUAL WARNING Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 503 659 5660 FAX 503 652 1780 www stanley hydraulic tools com Copyright 2005 The Stanley Works OPS MAINT USA 34567 8 2005 Ver 3 ...

Страница 2: ......

Страница 3: ...MENTS 9 HTMA REQUIREMENTS 10 OPERATION 11 PREOPERTION PROCEDURES 11 CHECK THE POWER SOURCE 11 CHECK TOOL 11 CONNECT HYDRAULIC HOSES 11 CONNECTING TO A WATER SUPPLY 11 CHECK CHAIN AND BAR ADJUSTMENT 11 CHECK CHAIN SEGMENT WEAR 12 OPERATING PROCEDURES 12 PLAN THE CUT 12 TYPES OF CUTS 13 COLD WEATHER OPERATION 13 USING THE WALL WALKER 13 MAINTENANCE ADJUSTMENTS 14 GENERAL MAINTENANCE TIPS 14 SAW BAR ...

Страница 4: ...ll 5 Year of manufacture Baujahr année de fabrication Año de fabricacion Anno di fabbricazione 1998 Has been manufactured in conformity with EEC Type examination as shown Wurde hergestellt in Übereinstimmung mit EEC Typ Prüfung nach Est fabriqué conformément au x type s examiné s comme indiqué dans le tableau ci après Ha sido fabricado de acuerdo con tipo examen EEC como dice E stata costruita in ...

Страница 5: ...nel CAUTION WARNING DANGER NOTICE This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potenti...

Страница 6: ...verreach Maintain proper footing and balnace at all times Do not inspect or clean the chain saw while the hydraulic power source is connected Accidental engagement of the chain saw can cause serious injury Always connect hoses to the chain saw hose couplers before engergizing the hydraulic power source Make sure all hose connections are tight Do not operate the chain saw at fluid temperatures above...

Страница 7: ...and securely assembled Make sure the chain stops moving when the control trigger is released Keep the handle dry clean and free of hydraulic fluid Do not use the chain saw near energized transmission lines Turn off the power source or move the hydraulic control valve to neutral before setting the chain saw down Use a guide bar scabbard when transporting the chain saw Know the location of buried or ...

Страница 8: ...O NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE 3 MAKE SURE HYDRAULIC HOSESARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNEC TIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJ...

Страница 9: ...SURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY 4 HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE...

Страница 10: ...in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the require ments over a wide range of operating temperatures SSU Saybolt Seconds Universal 4 6 gpm 7 9 gpm 11 13 gpm 9 10 5 gpm 15 23 lpm 26 34 lpm 42 49 lpm 34 40 lpm 2000 psi 2000 psi 2000 psi 2000 psi 138 bar 138 bar 138 bar 138 bar 2100 2250 psi 2100 2250 psi...

Страница 11: ...on 2 Connect the hoses from the hydraulic power source to the chain saw fittings or quick disconnects It is a good practice to connect return hose first and disconnect them last to minimize or avoid trapped pressure within the chain saw 3 Observe the arrow on the couplers to ensure that the flow is in the proper direction The female coupler on the chain saw is the inlet pressure coupler NOTE If uncou...

Страница 12: ...nce from the bottom of the bar See Check Chain Bar Adjustment in this manual 4 If the chain requires adjustment see Maintenance Adjustments in this manual PLAN THE CUT 1 Plan your cuts to prevent injury to yourself and to keep from pinching the saw bar and chain as a result of falling pieces of concrete brick etc 2 Make your cuts in the order shown in Figure 4 starting with cut 1 base horizontal c...

Страница 13: ...draulic fluid at low power source speed When using the normally recommended fluids fluid should be at or above 50 F 10 C 400 ssu 82 centistokes before use Damage to the hydraulic system or chain saw can result from use with fluid that is too viscous or thick USING THE WALL WALKER The Wall Walker lessens operator fatigue and effort dur ing cutting by automatic insertion of the wedge into the cut thus a...

Страница 14: ...from the groove at the bottom of the saw bar Figure 10 GENERAL MAINTENANCE TIPS Several simple maintenance tasks which if performed can keep a chain saw operating at a high level of efficiency Routine maintenance also keeps replacement costs down on the parts of the chain saw which occasionally wear out If any chain saw disassembly is required refer to the Ser vice Manual SAW BAR RAIL A quick check...

Страница 15: ...a worn or damaged segment 1 Mount the chain breaker flush with the side or front of a flat clean work surface Figure 11 Figure 11 Chain Breaker Mounting Note The Stanley chain breaker is only designed to remove rivet heads from the connecting links not from a chain segment The rivet heads shown in the shaded areas of Figure 12 are the only ones that can be removed Figure 12 Removable Rivet Heads 2 P...

Страница 16: ...ETS The following procedures explain how to spin rivets using Stanley s bench mounted rivet spinner part number 20857 to assembly the chain 1 Mount the rivet spinner flush with the side or front of a flat clean work surface Figure 17 Figure 17 Rivet Spinner Mounting 2 Lay the chain across the plastic chain supports and then rotate the supports so the rivet head is centered between the take up handle...

Страница 17: ...NTENANCE ADJUSTMENTS Figure 23 Spinner Oiling Chambers NOTE the rivet spinner is equipped with oiling chambers and should be maintained periodically with a light weight oil Figure 23 NOSE SPROCKET DISASSEMBLY AND ASSEMBLY 1 Using the bench mounted chain breaker see acces sories line up the 1 4 inch hole in the side of the chain breaker anvil with the chain breaker punch Punch out the six nose spro...

Страница 18: ...into the holes and then hold them with your thumb Remove the screwdriver and slide out the insertion card Note On used bars the nose rails might tend to spread apart Use a small clamp if necessary to hold the rails together 6 With the bar and rivets solidly supported on a strong flat steel surface carefully peen the rivet heads down with the flat end of a hammer Be careful to only hit the rivet head...

Страница 19: ...use damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a minimum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow see Specifications page in this manual for correct flow rate and model number Rapid failure of the internal seals may result Always keep critical tool markings...

Страница 20: ... Should not exceed 250 psi 17 bar at 9 gpm 34 lpm measured at the end of the tools operating hoses Loss of diamond segment side clear ance Replace chain Chain segment dulled because of con tinuous use in hard material or rebar Redress segmented by cutting in abrasive material i e concrete build ing block etc Note This indicates that the wrong chain is being used Wrong chain for application Scale d...

Страница 21: ... Blocked port s in bar Turn off hydraulic supply Remove bar and chain and clean bar thoroughly Blow ports with compressed air Blocked inlet or outlet Turn off hydraulic supply Remove bar and chain Make sure water supply is on Press trigger to see if water exits near bar adjustment nut area a small port If no water exits have unit serviced ...

Страница 22: ... Hz 26237 HP1 Power Unit Water Pump Kit 29361 13 inch Bar Sprocket Nose 35037 Ultra 25 Diamond Chain for 13 inch Bar 56799 Pinnacle 25 Diamond Chain for 13 inch Bar 56800 Water Pump Attachment for GT18 HP1 with Couplers HWP10 Water Flow Meter 0 7 gpm 60859 SOUND POWER AND VIBRATION DECLARATION Measured A weighted sound power level Lwa ref 1pW in decibels 106 2 dBA Uncertainty Kwa in decibels 3 dBA...

Страница 23: ...mage Some light surface scratches will be noticeable Grooves roughness or a reduced diameter indicate fluid contamination If abnormal wear is present more than normal polishing replace both the spool and the handle 2 Apply grease and install a new o ring 15 onto the ON OFF valve 14 3 Apply grease and install new o rings 34 35 into the spool bore of the handle 4 Apply grease and install new o rings ...

Страница 24: ... to remove it and the seal washer 94 seal ring 96 v ring seal 95 o ring 93 and bear ing 92 from the front of the valve handle Remove the seal keeper seal spacer seal and o ring from the motor shaft 11 To remove the bearing from the shaft press on the out side end sprocket end of the motor shaft while supporting the outer race of the bearing Discard the old bearing 12 Remove the retaining ring 91 a...

Страница 25: ... the seal liner Install the seal liner into the valve handle assy 22 Replace the retaining ring 91 3 To replace the bearing 92 onto the motor shaft 53 support the bearing inner race and press the motor shaft through the bearing inner race 4 Place the valve handle assy on a smooth clean arbor press surface protected from damage with the large bear ing bore facing up Position the valve handle so a c...

Страница 26: ...over the Trantorque adapter cap 49 and then install this assembly onto the motor shaft While gripping the sprocket hand tighten the hex head of the Trantorque adapter cap by turning it clockwise 13 Slide the sprocket wrench 84 over the sprocket 48 While gripping the sprocket wrench and using an open end wrench tighten the hex head on the Trantorque adapter 49 clockwise to 17 lb ft 23 Nm BAR CHAIN ...

Страница 27: ...27 DS06 PARTS ILLUSTRATION For Serial Numbers 357 and Above 54 99 ...

Страница 28: ...32203 2 Nut 52 20721 1 Cord Stock 3 16 Dia 53 43690 1 Motor Shaft See Item 60 for Serial No Break 54 04044 2 Needle Roller 55 02688 1 HSHCS 5 16 18 UNC x 3 4 Item No Part No Qty Description 56 60804 1 O Ring 57 19215 1 Seal Back Up Washer 58 43689 1 Sprocket Adapter 59 58969 1 Wiper Seal 60 41763 1 E Clip For DS063000 s n 434 and below and for DS06200001 s n 110 and below 66299 1 Spiral Retainer R...

Страница 29: ...29 DS06 PARTS ILLUSTRATION For Serial Numbers 356 and Below ...

Страница 30: ...37 1 05632 O RING 2 005 R16 38 1 33377 WATER VALVE SLEEVE 39 1 01403 O RING 2 020 R16 40 1 33380 PIN 41 1 36259 STEEL BALL 3 8 DIA 42 1 32188 SPRING 43 1 04052 O RING 3 914 R17 44 1 32189 SEAL CAP 45 1 28323 CE STICKER 46 1 06635 RET RING 1 3 8 INT 47 1 38898 SEAL SPACER 48 1 32210 SPROCKET 49 1 39071 TRANTORQUE ADAPTOR 50 1 32255 CHAIN GUARD 51 2 32203 NUT 52 1 20721 CORD STOCK 3 16DIA R1 53 1 35...

Страница 31: ...hard aggre gate concretes granite quartz river rock etc Moderate steel rein forcing wire mesh 3 8 1 2 inch 10 12 mm diameter Soft aggregate concrete concrete block masonry green concrete highly abrasive 13 inch Medium hard aggregate concretes granite quartz river rock etc Moderate steel reinforcing wire mesh 3 8 1 2 inch 10 12 mm di ameter Soft aggregate concrete concrete block masonry green concr...

Страница 32: ... DAMAGES To the fullest extent permitted by applicable law in no event will STANLEY be liable for any incidental consequential or special damages and or expenses FREIGHT DAMAGE Damage caused by improper storage or freight handling LOSS TIME Loss of operating time to the user while the tool s is out of service IMPROPER OPERATION Any failure or performance deficiency attributable to a failure to foll...

Страница 33: ...Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 503 659 5660 FAX 503 652 1780 www stanley hydraulic tools com ...

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