Stanley CT10016N Скачать руководство пользователя страница 7

CT10 USER MANUAL  7 

HOSE TYPES

The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic 

system.There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic 

Tools. They are:

 

Certified non-conductive

 - constructed of thermoplastic or synthetic rubber inner tube, synthetic fiber braid rein-

 

 

forcement, and weather resistant thermoplastic or synthetic rubber cover. 

Hose labeled 

certified non-conductive  

 

is the only hose authorized for use near electrical conductors.

 

Wire-braided

 (conductive) - constructed of synthetic rubber inner tube, single or double wire braid reinforcement, and  

 

weather resistant synthetic rubber cover. 

This hose is 

conductive and must never be used near electrical 

 conductors.

 

Fabric-braided

 (not certified or labeled non-conductive) - constucted of thermoplastic or synthetic rubber inner tube, 

 

 

synthetic fiber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. 

This hose is 

not  

 

certified non-conductive and must never be used near electrical conductors.

HOSE SAFETY TAGS

To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools.  

DO NOT REMOVE THESE TAGS.

If the information on a tag is illegible because of wear or damage, replace the tag immediately.  A new tag may be obtained 

from your Stanley Distributor.

THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE

THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.

 

 

                         

SIDE 1

 

 

 

 

 

 

       

 SIDE 2

D   A   N   G   E   R 

DO NOT REMOVE THIS TAG

D   A   N   G   E   R 

1   FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE 

WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAYRESULT IN DEATH 

OR SERIOUS INJURY.

     FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY 

TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND 

ELECTRIC LINES.

2.  BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE ON 

OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING 

WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOSISTURE AND TEST 

HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY 

DEPARTMENT INSTRUCTIONS.

SEE OTHER SIDE

DO NOT REMOVE THIS TAG

3.  

DO NOT

 EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE.  IMPROPER USE OR 

HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE.  KEEP 

HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND

 DO NOT

 PERMIT DIRECT CONTACT 

DURING USE.  CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE 

PERSONAL INJURY.

4.  HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION,  CUTTING, OR 

CONTACT WITH HIGH TEMPERATURE SURFACES.  

DO NOT

 USE IF KINKED.  

DO NOT

 USE 

HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.

5.  CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO 

COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.  

NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.

6.  AFTER EACH USE STORE IN A CLEAN DRY AREA.

SEE OTHER SIDE

(shown smaller than actual size)

(shown smaller than actual size)

D   A   N   G   E   R 

DO NOT REMOVE THIS TAG

D   A   N   G   E   R 

1   DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES.  THIS HOSE IS 

NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE.  USING THIS HOSE ON OR NEAR 

ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.

2.   FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY 

TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND 

ELECTRIC LINES.

3.  

DO NOT

 EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE.  IMPROPER USE OR 

HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE.  KEEP 

HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND

 DO NOT

 PERMIT DIRECT CONTACT 

DURING USE.  CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE 

PERSONAL INJURY.

4.  HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING,  CUTTING, OR CONTACT 

WITH HIGH TEMPERATURE SURFACES.  

DO NOT

 USE IF KINKED.  

DO NOT

 USE HOSE TO 

PULL OR LIFT TOOLS, POWER UNITS, ETC.

SEE OTHER SIDE

DO NOT REMOVE THIS TAG

5.  CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO 

COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.  

NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.

6.  AFTER EACH USE STORE IN A CLEAN DRY AREA.

SEE OTHER SIDE

 

 

                        

SIDE 1

 

     

    SIDE 2

HOSE TYPES

Содержание CT10016N

Страница 1: ...CT10 HYDRAULIC CRIMPING TOOL USER S MANUAL Safety Operation and Maintenance 2014 Stanley Black Decker Inc New Britain CT 06053 U S A 58545 5 2017 Ver 11...

Страница 2: ......

Страница 3: ...y operation and routine maintenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified de...

Страница 4: ...s in an area accessible to the operator and mainte nance personnel This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow thi...

Страница 5: ...ct clean or replace any part s if the hydraulic power source is connected Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause ser...

Страница 6: ...NNECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITHALEAK MAY RESULT IN SEVERE PERSONAL INJURY I M P O R T A N T READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFO...

Страница 7: ...HE HOSE AND FITTING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOSISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE D...

Страница 8: ...8 10 2750 190 3 4 19 Return SAE 100R1 16 1000 69 SAE 100R7 12 1250 86 9 12 34 45 100 200 30 60 3 4 19 Pressure SAE 100R17 12 3000 230 NA NA NA 1 25 4 Return SAE 100R1 16 1000 69 NA NA NA 13 16 49 60 u...

Страница 9: ...13 gpm 15 23 lpm 26 34 lpm 34 40 lpm 42 49 lpm 1500 psi 1500 psi 1500 psi 1500 psi 103 bar 103 bar 103 bar 103 bar 2100 2250 psi 2100 2250 psi 2200 2300 psi 2100 2250 psi 145 155 bar 145 155 bar 152 1...

Страница 10: ...rating the tool without dies can deform the crimping heads Refer to Die Installation for instructions 2 Connect hoses Wipe all hose couplers with a clean lint free cloth before making connections Dirt...

Страница 11: ...rew at the side of the C frame 2 Press the stub on the die into the socket 3 Tighten the capscrew to retain the die Install the die to the push rod 1 Loosen the capscrew at the side of the push rod 2...

Страница 12: ...on CHECK POWER SOURCE Using a calibrated flowmeter and pressure gauge check the hydraulic power source at the tool s input port Make sure the system maintains an operating flow in the range of 3 9 gpm...

Страница 13: ...f the connector SHUTDOWN 1 Move the hydraulic system control valve to the off posi tion 2 Disconnect the hydraulic hoses from the tool first the input supply hose then the output return hose 3 Insert...

Страница 14: ...s couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a minimum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow Refe...

Страница 15: ...etracts when trigger is squeezed Hoses connected to wrong ports on tool Connect input supply line to IN port Connect output return line to OUT port Tool under crimps Die load less than 10 tons 9072 kg...

Страница 16: ...Crimping Force 12 tons 1650 psi 10 886 kg 114 bar Pressure Range 1650 2500 psi 114 172 bar Flow Range 3 9 gpm 11 34 lpm Optimum Flow 8 gpm 30 lpm Porting 3 8 NPT Hose Whips Couplers No Weight 17 lbs...

Страница 17: ...CT10 USER MANUAL 17 NOTES...

Страница 18: ...28 34 11 26 25 32 33 22 8 31 1 4 2 44 THIS IS A NEWER MODEL CYLINDER HEAD AND C FRAME THE CYLINDER HEAD ITEM 38 HAS A THREAD DIAMETER OF M60X1 5 METRIC AND A THREAD LENGTH OF 1 100 CHECK THESE DIMENSI...

Страница 19: ...29 51183 1 Trigger 30 52534 2 Setscrew 31 58439 1 Adapter 32 58440 1 Retaining Ring 33 58441 1 Sleeve 34 58442 1 Oil Tube 35 58480 1 Piston 36 58485 1 O Ring 37 58493 1 Cylinder 38 67276 1 Cylinder H...

Страница 20: ...HE CYLINDER HEAD ITEM 38 HAS A THREAD DIAMETER OF M60X1 5 METRIC AND A THREAD LENGTH OF 1 100 CHECK THESE DIMENSIONS ON YOUR CYLINDER HEAD BEFORE ORDERING PARTS TO MAKE SURE YOU ARE ORDERING THE CORRE...

Страница 21: ...35 58442 1 Oil Tube 36 58480 1 Piston 37 58481 1 Cylinder 38 67276 1 Cylinder Head See Note 1 39 58485 1 O Ring Item No Part No Qty Description 40 58499 1 Sticker 41 58583 1 T Seal 42 58594 1 Retaini...

Страница 22: ...22 CT10 USER MANUAL CT10056N PARTS ILLUSTRATION 41 40 44 10 6 38 43 17 20 9 22 21 19 12 27 22 39 18 42 16 2 4 1 34 8 24 36 35 28 29 37 5 13 25 32 15 14 7 30 3 3 23 11 31 26 33 46...

Страница 23: ...m Nut 22 12430 2 Capscrew 23 16556 1 Spring 24 18050 1 Back Up Ring 25 21424 1 Relief Valve 26 22147 2 Capscrew 27 34133 1 Spring Plunger 28 38622 1 Valve Sleeve 29 39925 1 Compression Spring 30 39939...

Страница 24: ...24 CT10 USER MANUAL CT10066AN PARTS ILLUSTRATION 40 7 38 48 10 37 42 21 22 3 15 18 20 49 50 51 41 39 2 23 5 1 33 9 24 35 34 27 28 36 6 14 13 8 4 52 29 4 19 11 25 31 12 26 30 6 1...

Страница 25: ...Trigger 32 52534 2 Setscrew 33 58439 1 Adapter 34 58440 1 Retaining Ring 35 58441 1 Sleeve 36 58442 1 Oil Tube 37 58480 1 Piston 38 58481 1 Cylinder 39 58485 1 O Ring Item No Part No Qty Description...

Страница 26: ...Stanely Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com...

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