CONTENT
1. SAFETY
DEFINITIONS
................................................................................................................................................... 2
1.1
GENERAL SAFETY RULES .......................................................................................................................................................................... 2
1.2 PROJECTILE
HAZARDS
.............................................................................................................................................................................. 2
1.3 OPERATING
HAZARDS
............................................................................................................................................................................... 3
1.4
REPETITIVE MOTIONS HAZARDS............................................................................................................................................................ 3
1.5 ACCESSORY
HAZARDS
.............................................................................................................................................................................. 3
1.6 WORKPLACE
HAZARDS
............................................................................................................................................................................. 3
1.7 NOISE
HAZARDS
.......................................................................................................................................................................................... 3
1.8
ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC AND HYDRAULIC TOOL ................................................................ 4
2. SPECIFICATIONS
............................................................................................................................................................ 5
2.1 TOOL
SPECIFICATION
................................................................................................................................................................................. 5
3.
INTENT OF USE .............................................................................................................................................................. 6
3.1
TOOL DIMENSIONS - 07535 MKII MODEL ........................................................................................................................................... 7
4.
PUTTING INTO SERVICE ................................................................................................................................................ 8
4.1 AIR
SUPPLY
.................................................................................................................................................................................................... 8
4.2 CURSOR
.......................................................................................................................................................................................................... 9
4.3
LOADING AND RELOADING THE TOOL ................................................................................................................................................ 9
4.4 OPERATING
PROCEDURE
........................................................................................................................................................................10
4.5 PLACING
EQUIPMENT
..............................................................................................................................................................................10
5.
SERVICING THE TOOL.................................................................................................................................................. 11
5.1 DAILY/
WEEKLY
...........................................................................................................................................................................................11
5.2
MOLY LITHIUM GREASE EP 3753 SAFETY DATA..............................................................................................................................11
5.3 SERVICE
KIT
..................................................................................................................................................................................................12
6. MAINTENANCE
............................................................................................................................................................ 13
6.1
DISMANTLING 07535-02500 MK II ......................................................................................................................................................13
6.2
GENERAL ASSEMBLY OF BASE TOOL 07535-02500 MKII .............................................................................................................15
6.3
PARTS LIST FOR BASE TOOL 07535-02500 MKII ..............................................................................................................................16
6.4
GENERAL ASSEMBLY OF PANTOGRAPH ARM ..................................................................................................................................17
6.5
PARTS LIST FOR PANTOGRAPH ARM ..................................................................................................................................................18
6.6
INTENSIFIER 07531-02200 - MAINTENANCE ....................................................................................................................................19
6.7 INTENSIFIER
07531-02200
......................................................................................................................................................................20
6.8
INTEGRAL HANDLE AND TRIGGER ASSEMBLY ................................................................................................................................21
6.9
PILOT VALVE 07005-00590 - MAINTENANCE ...................................................................................................................................23
6.10 PROTECTING
THE ENVIRONMENT
.......................................................................................................................................................23
7. PILOT
VALVE
07005-00590
......................................................................................................................................... 24
8. PRIMING
...................................................................................................................................................................... 25
8.1 OIL
DETAILS
.................................................................................................................................................................................................25
8.2 PRIMING
PROCEDURE..............................................................................................................................................................................25
9. FAULT
DIAGNOSIS
....................................................................................................................................................... 26
10. EC DECLARATION OF CONFORMITY .......................................................................................................................... 27
11. UK DECLARATION OF CONFORMITY ......................................................................................................................... 28
12. PROTECT YOUR INVESTMENT! ................................................................................................................................... 29
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O R I G I N A L I N S T R U C T I O N
E N G L I S H
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