STALEX BS-115 Скачать руководство пользователя

Страница: 10 / 15

TROUBLE SHOOTING CHART

Symptom

Possible Cause (s)

Corrective Action

Excessive Blade

Breakage

Material loose in vise

Incorrect speed or feed

Blade teeth spacing too

large

Material too coarse

Incorrect blade tension

Teeth in contact with

material before saw is

started

Blade rubs on wheel

flange

Misaligned

guide

bearings

Cracking at weld

1. Clamp work securely

2. Adjust speed or feed

3. Replace with a small teeth

spacing blade

4. Use a blade of slow speed

and small teeth spacing

5. Adjust where blade just

does not slip on wheel

6. Place blade in correct with

work after motor is started

7. Adjust wheel alignment

8. Adjust guide bearings

9. Weld again, note the weld

skill

Premature Blade

Dulling

1. Teeth too coarse

2. Too much speed

3. Inadequate feed pressure

4. Hard spots or scale on

material

5. Work

hardening

material

6. Blade twist

7. Insufficient blade

1. Use finer teeth

2. Decrease speed

3. Decrease spring tension

on side of saw

4. Reduce speed, in crease

feed pressure

5. Increase feed pressure by

reducing spring tension

6. Replace with a new blade,

and adjust blade tension

7. Tighten

blade

tension

adjustable knob

Unusual Wear on

Side/Back of Blade

1. Blade guides worn

2. Blade guide bearings not

adjusted properly

3. Blade

guide

bearing

bracket is loose

1. Replace

2. Adjust as per operators

manual

3. Tighten

Содержание BS-115

Страница 1: ...Horizontal and Vertical Metal Cutting Band Saw MODEL BS 115 ...

Страница 2: ...pecially careful when using band saws in vertical position to keep fingers and hands out of the path of blade both above and beneath the table 12 Never hand hold the material with saw in horizontal position Always use the vise clamp securely 13 Keep belt guard and wheel covers in place and in working order 14 Support long heavy work from the floor 15 Always remember to switch off the machine when ...

Страница 3: ...not properly adjusted The blade guide bearings for your Metal cutting Band saw are adjusted and power tested with several test cuts before leaving the factory to insure proper setting The need for adjustment should rarely occur when the saw is used properly If the guides to get out of adjustment it is extremely important to readjust immediately If proper adjustment is not maintained the blade will...

Страница 4: ...de for various widths work pieces To effect the most accurate cut and prolong the life of the blade The blade guide assemblies should be adjusted to just clear the piece to be cut This is done as follows 1 Place the work piece in the vise of band saw and clamp tightly 2 Adjust catch blade guide assembly to the desired position by loosening the hand knobs and positioning the guides required 3 Tight...

Страница 5: ...oice of blade pitch is governed by the thickness of the work to be cut the thinner the work piece the more teeth advised A minimum of 3 teeth should be in the work piece at all times for proper cutting 3 If the teeth of the blade are so far apart that they straddle the work server damage to the work piece and to the blade can result CHANGING BLADE Raise saw head to vertical position Loosen blade t...

Страница 6: ...tion is as follows WORK SET UP 1 Raise the saw head to the vertical position 2 Open the vise to accept the piece to be cut by rotating the wheel at the end of base counter clockwise 3 Place the work piece on the saw bed If the price is long support the end 4 Clamp the work piece securely in the vise by rotating the hand wheel clockwise Step 1 Turn simultaneously with adjusting set screw to make th...

Страница 7: ...nts using lubricant L HV32 1 Ball bearing none 2 Blade guide bearing none 3 Driven wheel bearing none 4 Vise lead screw as needed 5 The driven gears run in the bath and will not require a lubricant change more than then once a year When needing a change first put down the bead to a Horizontal position then loosen 4 screw 75 of the gear box open the cover 93 Placing a pan under the tight lower corn...

Страница 8: ...3 To put the plate on the guide and vertical cutting plate stand then lock the A B C three screws 4 Please operate the vertical cutting 5 Use the miter gauge in the work table grooves to obtain any angle up to 45 degree either left or right CAUTION The use of any other accessories may be hazardous CAUTION Always use push sticks particularly when cutting small pieces Plate Vertical cutting plate st...

Страница 9: ...9 The manual of V shape fixed plate 1 Hexagon head screw 8PCS 2 Washer 16PCS 3 V shape fixed plate 4PCS 4 Hexagon nut 8PCS ...

Страница 10: ...in correct with work after motor is started 7 Adjust wheel alignment 8 Adjust guide bearings 9 Weld again note the weld skill Premature Blade Dulling 1 Teeth too coarse 2 Too much speed 3 Inadequate feed pressure 4 Hard spots or scale on material 5 Work hardening of material 6 Blade twist 7 Insufficient blade 1 Use finer teeth 2 Decrease speed 3 Decrease spring tension on side of saw 4 Reduce spee...

Страница 11: ...ar Bad Cuts 1 Feed pressure too great 2 Guide bearing not adjusted properly 3 Inadequate blade tension 4 Dull blade 5 Speed incorrect 6 Blade guide spaced out too much 7 Blade guide assembly loose 8 Blade truck too far away from wheel flanges 1 Reduce pressure by increasing spring tension on side of saw 2 Adjust guide bearing the clearance can not be greater than 0 001mm 3 Increase blade tension b...

Страница 12: ... handle optional Adjusting rod Electric cord Pivoting rod Support plate Stock stop Hexagon socket headless screw Stock stop rod Wire relief retainer Switch Hexagon nut Switch panel Adjusting rod support Hand wheel Thrust washer Lead screw Vise nut Movable vise plate Washer Hexagon head screw Bed Scale Electric cord cover Rubber ring Electric cord Nut plate Spring adjusting screw Spring Screw Miter...

Страница 13: ...t Adjustable bracket right Blade roller bearing guide adjustable lock Spring washer Screw Blade guard Hexagon nut Blade wheel front Blade wheel bearing cover Key Hexagon head screw Switch cut off tip Blade wheel rear Blade tension adjustable knob Spring Body frame Hexagon head screw Motor mount plate Motor Motor pulley Ball bearing Bearing bushing Oil seal Transmission wheel shaft Transmission gea...

Страница 14: ...ade wheel shaft Shaft block Blade tension sliding guides Motor pulley cover Belt Blade Washer Washer Thrust washer Bearing Round head cross socket screw Hexagon nut Bushing Switch protection bracket Blade safe guard Screw Hexagon nut Round head cross socket screw Star washer Cross socket screw Tool plate Hexagon head screw Hexagon nut Washer Wheel stand Cotter pin Axle 2 1 1 1 1 2 1 1 2 2 1 1 1 1 ...

Страница 15: ...15 Part Assembly Drawing ...

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STALEX BS-115, Руководство пользователя

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