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UM0933

Safety and operating instructions

Doc ID 17386 Rev 1

5/16

Safety and operating instructions

2.1 General

During assembly and operation the 2.5 kW/135 A welding machine demonstration board 
poses several inherent hazards including bare wires and hot surfaces. If the board or its 
components are improperly used or installed incorrectly there is a danger of serious 
personal injury and damage to property.

All operations involving transportation, installation, and use, as well as maintenance, are to 
be carried out by skilled technical personnel (national accident prevention rules must be 
observed). For the purposes of these basic safety instructions, “skilled technical personnel” 
are considered to be suitably qualified people who are familiar with the installation, use, and 
maintenance of power electronic systems.

Warning:

Many sources of serious danger are present on this board. 
The board works directly from the mains and the input power 
stage is not galvanic insulated. The ground of the 
control/power system is not insulated from the mains and 
could be a cause of electric shock, burns, or death. Hot 
surfaces, capable of causing serious burns, are present on 
the board. This board must be used only in a power 
laboratory and only by engineers and technicians who are 
experienced in power electronics technology and under the 
proper protection. STMicroelectronics is not responsible for 
the safety of the user or for any damage caused.

2.1.1 

2.5 kW/135 A welding machine use

The 2.5 kW/135 A welding system is designed for demonstration purposes only and is not 
intended for professional use, industrial manufacturing, or to be used as part of industrial 
machinery. It is neither in production nor an industrial project. Conformity to safety rules and 
standards needs to be monitored. The technical data, as well as information concerning the 
supply conditions, must be taken from the correct documentation and strictly observed.

2.2 

2.5 kW/135 A welding machine installation

The installation and cooling of the 2.5 kW/135 A welding machine is in accordance with the 
specifications and the targeted application (see 

Section 2.2.2: 2.5 kW/135 A welding 

machine demonstration setup

).

Excessive strain on the board should be avoided. In particular, no components are to 
be bent, or isolating distances altered, during transportation or handling

No contact should be made with electronic components and contacts

Do not put the heatsinks together in electric contact

The heatsinks are not electrically insulated from high voltage potential. There is a 
danger of electric shock present.

www.BDTIC.com/ST

Содержание STEVAL-ISW001V1

Страница 1: ...where the robustness efficiency of the silicon part is the key point for a reliable system The whole system is made up of two boards A power board where all the power devices involved in the power co...

Страница 2: ...allation 5 2 2 1 Electronic connection 6 2 2 2 2 5 kW 135 A welding machine demonstration setup 6 2 3 Hardware layout 7 2 4 Environmental and equipment considerations 8 2 5 2 5 kW 135 A welding machin...

Страница 3: ...3 16 List of figures Figure 1 Typical low end welding machine topology 1 Figure 2 2 5 kW 135 A welding machine STEVAL ISW001V1 top view 7 Figure 3 Power board schematic diagram 13 Figure 4 Control bo...

Страница 4: ...er delivered and the current level present on many parts of the board Also the rectangular shape of the board and the position of the magnetic silicon devices were considered in order to guarantee a s...

Страница 5: ...ed only in a power laboratory and only by engineers and technicians who are experienced in power electronics technology and under the proper protection STMicroelectronics is not responsible for the sa...

Страница 6: ...From this assuming a welding current of 100 A is imposed the output of the system is about 24 V The calculation of the equivalent resistive dummy load is Equation 1 A resistor capable of dissipating t...

Страница 7: ...to the temperature that the load could reach The required equipment must be provided in order to avoid hot surfaces and fire risk during the tests fan water cooled load etc Note Do not touch the board...

Страница 8: ...testing on a resistive dissipative dummy load the STEVAL ISW001V1 must only be used in a power laboratory equipped with a ventilation system or smoke extractor fan system The high voltage involved in...

Страница 9: ...in the range between 185 Vrms to 265 Vrms or with a DC voltage between 310 Vdc and 375 Vdc The power source must be able to supply the power required by the system according to the welding current set...

Страница 10: ...een implemented The current on the primary side of the insulation transformer measured by the current transformer on the power board after a partition through R48 and R49 is connected to pin 6 Pin 6 C...

Страница 11: ...tion can be obtained by acquiring the voltage reflected to the output inductor and integrating this information For a more detailed explanation and mathematical model see the AN3200 application note d...

Страница 12: ...be IGBT or power MOSFET Only some small modifications to the value of the gate resistor must be carried out when moving from IGBT to power MOSFET use The demonstration board comes with an IGBT STGW35H...

Страница 13: ...U 0 9 3 U 0 9 3 2 2 U 6 U 6 3 6 6 4 6 54 6 N 9 N 9 N V N V 2 2 7 2 2 7 U 0OLIESTERE U 0OLIESTERE 1 34 7 7 1 34 7 7 K 2 K 2 3403 7 3403 7 48 MAGNETICA 48 MAGNETICA X X X Y Y Y 2 OHM W 2 OHM W 0ROBLE U...

Страница 14: ...INV COMP NONINV COMP 6CC NONINV OP INV OP OUT OP 6REF ATHODE OUT OP INV OP NONINV OP 6CC NONINV COMP INV COMP OUT COMP 2 K 2 K 2 K 2 K 2 K 2 K 2 K 2 K 2 K 2 K 3 3 SYNC OSC OUT 4 24 3 3OFT START COMP...

Страница 15: ...UM0933 Revision history Doc ID 17386 Rev 1 15 16 4 Revision history Table 1 Document revision history Date Revision Changes 07 Sep 2010 1 Initial release www BDTIC com ST...

Страница 16: ...OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND THEIR EQUIVALENTS UNDER THE LAWS OF ANY JURISDICTION OR INFRINGEMENT OF ANY PATENT COPYRIGHT OR OTHER INTELLECTUAL PROPERTY RIGHT UNLESS EXPRES...

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