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© 2010 SST Sensing Ltd                                        8                                             www.sstsensing.com 
DS0074 Rev 7 

RS232 USER CONFIGURABLE OPTIONS 
 

Changing the Automatic Calibration Value 

The system is factory set to automatically calibrate to 
20.7% O

2

 to allow simple calibration in normal air. The 

auto calibration value is factory set to 20.7% to take into 
account average humidity in the atmosphere. If a 
calibration with a gas of a different known O

2

  

concentration is required the factory set value may be 
changed via the RS232 interface. 
 

 

Connect the O2I-FLEX via the RS232 interface to 
the PC.

 

 

Press Enter then enter your security password. 
Press Enter to access the menu screen.

 

 

In the Configuration menu (menu 2) enter the auto 
calibration value screen (option 1 - Enter                      
Auto Calib).

 

 

The number entered should be the oxygen 

 

 

concentration (%) of the calibration gas to 2 decimal 

 

places. Press Enter to save.

 

 

The new Automatic Calibration value is now stored 
in memory. This value is retained on power loss.

 

 

If calibration is required with a different gas of known O

2

 

concentration and access to the RS232 menus with a PC 
is not available in order to change the calibration  
percentage, a manual calibration must be performed.

 

 

Variable Output Filtering (Td Averaging) 

The O2I-FLEX is factory default to use adaptive output 
filtering to give an optimum balance between output       
stability and response to oxygen changes. However this 
balance may be altered by the customer to suit the needs 
of the application. 
 

 

Connect the O2I-FLEX via the RS232 interface to 
the PC.

 

 

Press Enter then enter your security password. 
Press Enter to access the menu screen.

 

 

In the Configuration menu (menu 2) enter the Td 
average screen (option 2 - Enter Td Averaging).

 

 

The number entered should be between 0 and 200. 
0 for adaptive filtering (recommended), 1 for very 
fast and dynamic output response but relatively  
unstable to 200 for an extremely stable output but 
very slow response to oxygen changes. 

 

Press Enter to save.

 

 

The new averaging value is now stored in memory. 
This value is retained on power loss.

 

 

 

 

 

 
 
 

Adjusting  the  Minimum  and  Maximum  Ranges  of  the 
Analogue Outputs (4-20mA and 0-10V

DC

The O2I-FLEX is factory default to output a range of  
0-25% O

2

 via its two analogue outputs. This range can be 

expanded to 0-100% O

2

 as described on Page 6. When 

the unit is reconfigured to output 0-100% O

2

 the user also 

has the option to fully customise the output ranges via 
RS232. This is extremely useful in applications where the 
O

2

 variation is within a narrow band as it allows the      

analogue outputs to be tailored to this limited range. 
 

 

Ensure the O2I-Flex is configured for 0-100%     
operation, see Page 6.

 

 

Connect the O2I-FLEX via the RS232 interface to 
the PC.

 

 

Press Enter then enter your security password. 
Press Enter to access the menu screen.

 

 

In the Configuration menu (menu 2) enter the    
maximum range screen (option 3 - Enter O2 Max 
Range).

 

 

The number entered should be between 1.00 and 
100.00 to represent the maximum output range. The 
number must also be greater than the saved      
minimum range. 

 

Press Enter to save the ESC to return to the       
configuration menu.

 

 

Enter the minimum range screen (option 4 - Enter 
O2 Min Range).

 

 

The number entered should be between 0.00 and 
99.00 to represent the minimum output range. The 
number must also be less than the saved maximum 
range.

 

 

Press enter to save.

 

 

The new ranges are now stored in memory and are 
retained on power loss.

 

 

An  example  of  changing  the  min  and  max  output  ranges 
would be in an normal air atmosphere where the O

2

 range 

is  between  20-21%.  The  user  could  set  the  minimum    
output  range  to  19%  and  the  maximum  output  range  to 
22%  and the outputs  would vary  linearly  in  between. The 
min and max ranges lock out the outputs at the set limits 
so  19%  O

2

  or  lower  would  set  the  analogue  outputs  to 

0V

DC

/4mA  and  22%  O

2

  or  higher  would  set  the  analogue 

outputs to 10V

DC

/20mA.  

 
The min and max range adjustment does not apply to the 
RS232  output  and  is  overruled  if  the  unit  is  reconfigured 
for 0-25% operation.

 

 
 

O2I

-

Flex

 Oxygen Interface 

Содержание O2I-Flex

Страница 1: ...lectable output filtering allows adaptive fast and dynamic or slow and stable output response Power and Sensor Operating LEDs Removable polarised screw terminals for easy wiring SPECIFICATIONS Maximum ratings Supply voltage 24VDC 10 Current consumption 600mA max 24VDC 4 20mA Load 100 600Ω Temperature limits Storage 10 to 70 C Operating 10 to 70 C O2I Flex APPLICATIONS Combustion control including ...

Страница 2: ...ygen sensors do not directly measure the oxygen concentration but instead measure the partial pressure of oxygen within the measurement gas In order to output an oxygen concentration the O2I FLEX must be calibrated or more specifically re referenced in a known gas concentration typically normal air Calibration or re referencing is achieved by connecting the calibration input to GND or by pressing ...

Страница 3: ...ial pressure of oxygen PPO2 within the measurement gas deviations in the Barometric Pressure BP from that present during calibration will cause readout errors proportional to the change For example if the sensor was reading 21 O2 at 1013 25mbar and the BP increased by 1 the sensor readout would also increase by 1 to 21 21 O2 OXYGEN SENSOR HEATER ADJUSTMENT The Oxygen Sensor heater must be adjusted...

Страница 4: ...0 SST Sensing Ltd 4 www sstsensing com DS0074 Rev 7 OUTLINE DRAWING AND MOUNTING INFORMATION 60mm 60mm 67mm 67mm 4 x M4 Mounting holes on industry standard 60x60mm pitch PCB LAYOUT O2I Flex Oxygen Interface ...

Страница 5: ...ery SST oxygen sensor has two heater connections which should be connected to pins 1 2 of the O2I Flex the heater coil has no polarity However when connecting to a sensor where the sensor housing is one of the heater connections pin 1 of the O2I Flex should be connected to the housing SYSYEM BLOCK DIAGRAM PIN Description 1 Sensor Heater GND Yellow H 2 Sensor Heater Yellow H 3 Sensor Sense Blue S 4...

Страница 6: ...onnections ensure Tx goes to Rx of the PC and Rx goes to Tx of the PC The O2I Flex communicates via standard COM port settings that are default on most PCs and many other RS232 compatible devices If however communication problems are occurring use the settings below to configure the PC or device COM Port O2I Flex Oxygen Interface ...

Страница 7: ...ith the amount of averaging user variable whilst the raw un averaged values allow the user to detect sudden oxygen changes The averaged value is the measurement output on both the 4 20mA and 0 10VDC outputs The sensor Td value is the measure of the partial pressure of oxygen in the measurement gas The O2 concentration is the Td value scaled by the stored calibration value To stop or restart the da...

Страница 8: ...onse to oxygen changes Press Enter to save The new averaging value is now stored in memory This value is retained on power loss Adjusting the Minimum and Maximum Ranges of the Analogue Outputs 4 20mA and 0 10VDC The O2I FLEX is factory default to output a range of 0 25 O2 via its two analogue outputs This range can be expanded to 0 100 O2 as described on Page 6 When the unit is reconfigured to out...

Страница 9: ...umed At this point remove GND from PIN 10 or release the calibration switch The output will now track to the correct value for the calibration gas Calibration is complete Calibration values are retained on power loss Manual Calibration Ensure the O2I FLEX is configured for manual calibration See CONFIGURATION on Page 6 Place the sensor probe in the calibration gas typically normal air Allow the ou...

Страница 10: ...ng from Water Droplets In environments where falling water droplets are likely the sensor should be protected from water falling directly onto the very hot sensor cap as this can cause massive temperature shocks to the cell and heater Popular methods include a hood over the sensor cap or for the sensor to be mounted in a larger diameter cylinder At a very minimum the sensor cap should be angled do...

Страница 11: ...te O2 measurement is required Investigated gases were H2 Hydrogen up to 2 stoichiometric combustion CO Carbon Monoxide up to 2 stoichiometric combustion CH4 Methane up to 2 5 stoichiometric combustion NH3 Ammonia up to 1500 ppm stoichiometric combustion 2 Heavy Metals Vapours of metals like Zn Zinc Cd Cadmium Pb Lead Bi Bismuth will have an effect on the catalytic properties of the Pt electrodes E...

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