SSR Motorsports SR250S Скачать руководство пользователя

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Introduction

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Resume

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P 2~P

2~P

2~P 7

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Maintenance

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P8~P33

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El e rt ri c a l

El e r t r i c a l sc h e m a t ic s

sc h e m a t ic s

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P34

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Product

Product warranty

warranty

warranty description

description

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P35

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Resume

Maintenance rules

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1-3

Front wheel / Suspension / Handle description

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1-6

Brief

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1-3

Rear wheel / Suspensiondescription

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1-7

Lubrication system description

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1-5

Battery / Charging system description

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1-7

Fuel system description

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1-6

Ignition system description

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1-7

Cooling system description

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1-6

Содержание SR250S

Страница 1: ...d driving without linence Be sure to wear the protective equipment The driver must be adults over the age 18 2 2 2 2 In In In In the the the the drive drive drive drive 1 This vehicle not belongs to on road type please don t ride on the street 2 Keep a good mood and psychological qualities pay all attention on driving Reduce the rapid acceleration and suddenly brake times to prevent the emergencie...

Страница 2: ...lertrical schematics schematics schematics schematics P34 P34 P34 P34 4 4 4 4 Product Product Product Product warranty warranty warranty warranty description description description description P35 P35 P35 P35 1 1 1 1 Resume Resume Resume Resume Maintenance rules 1 3 Front wheel Suspension Handle description 1 6 Brief 1 3 Rear wheel Suspensiondescription 1 7 Lubrication system description 1 5 Batt...

Страница 3: ...ease the number of steps by diagonal unless specified special order to tighten to the specified torque 5 After decomposition should clean the spare parts in the cleaner solvent lubricating every smooth surface before assembly 6 After assembly check all spare parts installation and operation if all these are right 7 Dredge all the cables and wiring harness 8 Please go to our authorized dealers for ...

Страница 4: ...ne Type Maximum power Rotate speed Maxmum torque Rotate speed Idle speed Minimum fuel consumption Bore Stroke Displacement Compression ratio Intake type Lubricating system and pump type ZS177 The type number remarks upper the left axle box Single cylinder 4 stroke water cooling 19 5 kw 9000 r min 23 N m 7000 r min 1500 100 r min 367g kw h 77 53 6mm 249 6 ml 11 5 1 SOHC 4 valves Pressure splash ...

Страница 5: ...m 315mm 415 mm 30 kg Chain Reduction ratio Clutch type Gearshift type Manual Wet muiti plate Five gears international type two levels of transmission 6 gears shift Primaryr reduction ratio 2 91 First gear 2 58 Second gear 1 8 Third gear 1 33 Fouth gear 1 1 Fifth gear 0 96 Sixth gear 0 88 Electrical equipment Ignition type Starting system Starting performance DCDI Electric Kick 15 s ...

Страница 6: ...system system system system Items Description Oil brand 97 Capacity 8 0L Tank capacity 1 4L Cooling Cooling Cooling Cooling system system system system Items Description Cooling liquid capacity Replacement 1 11L Disassembly 1 20L Recommended antifreeze Coolant or the same mass of ethylene glycol antifreeze Standard coolant concentration Mixed 1 1 with distilled water ...

Страница 7: ...s Rear Rear Rear Rear wheel Suspension wheel Suspension wheel Suspension wheel Suspension specification specification specification specification Items Standard Maintenanace limited Cooling wheel pression 32 2 25 Psi Bar Max load 617 280 Lbs Kgs Drive chain 112 joints Battery Charging Battery Charging Battery Charging Battery Charging system system system system Items Description Battery Capacity ...

Страница 8: ...fteenth Engineidle speed 2 26 Third Racing technique maintenance 2 12 Sixteenth Drive chain 2 27 Fourth Frequently changed additional issues 2 14 Seventeenth Drive chain slider 2 27 Fifth Oil tube 2 15 Eighteenth Drive chain rotor 2 28 Sixth Oil filter screen 2 16 Ninteenth Active driven sprocket 2 28 Seventh Accelerator operation 2 17 Twentieth Brake fluid 2 29 Eighth Hot start 2 17 Twenty first ...

Страница 9: ...Maintenance Maintenance Maintenance date date date date Summary 1 Before maintenance put motorcycle on the level ground 2 Ensure the maintenance of a well ventilated environment 3 Prepare the work table under the engine and tools 4 If exhaust system not cooling enough before to disaccemble spare parts or maintenance it will make a serious scald 5 Must replace the exhaust pipe gasket when take off ...

Страница 10: ...djust L Lubricate Frequency Items No matter which one First time to maintain Trip distance or Date first Minutes 100 600 1200 1800 2400 received Kilometers 150 1000 2000 3000 4000 Note Month 1 6 12 18 24 Oil way I I Fule filter screen C C Accelerator I I Air filter Note 1 C C C C Crankcase breather pipe Note 2 I I I I Spark plug I I I I Air valve I I I I I Machine oil R R R R R Oil filter R R R R ...

Страница 11: ...ry air system Note2 I I Transmission oil R R R R R Drive chain Note 1 I L I L Per 500km Or 3 months Chain slider Note 1 I I L Per 500km Or 3 months Brake fluid Note 3 I I I I Brake block I I I I Brake system I I I I I Lights I I Clutch system I I I I I Side stay I I F R damping I I Nuts Bolts Fasteners I I I ...

Страница 12: ... dusty road should maintain frequently 2 Repalce per 2 years with technique skill Third Third Third Third Racing Racing Racing Racing technique technique technique technique maintenance maintenance maintenance maintenance Check all items before racing I Check and clean adjust if necessary lubricate or replace C Clean R Replace A Adjust L Lubricate Items Frequency Notes About 2 5 hours Abouy 7 5 ho...

Страница 13: ... I R Oil filter Note 3 R Idling I Piston and piston rings R Piston pin R Cooling system I Drive chain I L R Chain slider I Drive chain rotor I Active driven sprocket I Brake fluid Note 2 I Brake block I Brake system I Clutch system Note 5 I Control cable I L Exhaust pipe Silencer I ...

Страница 14: ... should clean the vehicle 2 Should check the vehicle after the first time no race ride 3 If replace the clutch plate and baffle should replace the transmission oil Fourth Fourth Fourth Fourth Additional Additional Additional Additional items items items items should should should should be be be be changed changed changed changed frequently frequently frequently frequently Engine Engine Engine Eng...

Страница 15: ... on the frame Chain sliding plate Side guard plate Front covering parts Front and rear fender Clutch handle stay Brake handle Kick start bar Handlebar The throttle handle Grip Shift lever Abrasion Abrasion Strain or abrasion Abrasion or damage Damage Damage Damage Excessive gap or damage Excessive gap or damage Excessive gap or damage Deformation or fissure Damage Damage Damage Minimum tread heigh...

Страница 16: ...heck the oil tube ageing if necessary should replace it see Figure 5 1 Sixth Sixth Sixth Sixth Oil Oil Oil Oil filter filter filter filter mesh mesh mesh mesh Disassemble fuel tank first drop the oil into container remove the tubing bolts and oil switch then clean the oil filter ensure the O ring in a good condition and install it to oil switch re install in reverse order with the disassemble inst...

Страница 17: ...le grip it should be rotate smoothly and freely return Check the throttle cable if it s ageing or damage should be replaced If throttle operate not smoothly should lubricate the cable The free rotation distance of adjust throttle grip is in 3 5mm Eighth Eighth Eighth Eighth Cold Cold Cold Cold start start start start Figure 6 1 Figure 6 2 ...

Страница 18: ...eth Air Air Air Air Cleaner Cleaner Cleaner Cleaner Open the air cleaner side cover remove the retaining bolts Remove the filter element from bracket put it into clean cleaner to wash and then get it from that cleaner to the hot soup sudz to wash Clean the air filter inner room to ensure there is no mess When the air cleaner and filter are completely dry put filter to the special filter oil use ha...

Страница 19: ...abrasion Tenth Tenth Tenth Tenth Spark Spark Spark Spark plug plug plug plug Disassembly Disassembly Disassembly Disassembly Disassemble fuel tank remove the spark plug cover from cylinder head disassemble spark plug and check it to see if it is damage See Figure 10 1 Before disassemble use the compression air to clean the spark plug ensure there is no mess enter the combustor According to the tec...

Страница 20: ...er cylinder cylinder head and head and head and head and then then then then screw screw screw screw the the the the spark spark spark spark plug plug plug plug to to to to the the the the specified specified specified specified torque torque torque torque Torque Torque Torque Torque 22N m 22N m 22N m 22N m Eleventh Eleventh Eleventh Eleventh Radiator Radiator Radiator Radiator coolant coolant coo...

Страница 21: ...eplace the radiator See Figure 12 1 Check the radiator pipe if it gets fissure or ageing if necessary with a new radiator replacement Check all of the water pipes clamps and hoops tightness See the Figure 12 2 Thirteenth Thirteenth Thirteenth Thirteenth Valves Valves Valves Valves clearance clearance clearance clearance Check Check Check Check valves valves valves valves clearance clearance cleara...

Страница 22: ...on on the compression stroke top dead center Otherwise rotating the crankshaft one whole circle on the clockwise direction and make the magnator mark with the left crankcase cover scale mark on the same line again Check the cam sprocket indicatrix make it with the camshaft bracket mark on the same line Figure13 2 Figure 13 1 Figure 13 2 ...

Страница 23: ...sure the exhaust side valve clearance Exhaust Exhaust Exhaust Exhaust valve valve valve valve clearance clearance clearance clearance 0 05mm 0 05mm 0 05mm 0 05mm Figure13 4 Rotating the crankshaft a few times on the clockwise direction make the crankshaft to piston compression top dead center check the valve clearance Put the O Ring on the crankshaft timing screw with oil check the O Ring if neces...

Страница 24: ...he horizontal line Figure14 1 Recommended Recommended Recommended Recommended engine engine engine engine oil oil oil oil API API API API SJ SJ SJ SJ 4 stroke 4 stroke 4 stroke 4 stroke oil oil oil oil containing containing containing containing the the the the molybdenum molybdenum molybdenum molybdenum additives additives additives additives or or or or the the the the similar similar similar si...

Страница 25: ...ine idling 3 minutes Waiting 3 minutes after engine flameout put motorcycle vertical support in the horizontal plane Stop the engine Remove the oil nut off Figure 14 3 Motorcycle on a level surface to ensure complete drainage clean Put an oil pan under the engine to access oil Remove the engine oil drain bolt and aluminum gasket Drop the engine oil completely Figure 14 4 After close the engine sto...

Страница 26: ...il completely Remove the bolts oil filter cover and O Ring Figure 14 5 Remove the oil filter Figure14 6 Install the engine oil drain screw use the special Torque 20N m to tightening the engine drain bolt Figure 14 3 Figure14 6 Figure 14 5 ...

Страница 27: ...r Tightening the bolt Put the recommended machine oil enter engine Re check the engine oil level See Figure 14 1 ensure there is no leakage Fifteenth Fifteenth Fifteenth Fifteenth Engine Engine Engine Engine idle idle idle idle speed speed speed speed Preheat the engine 10 minutes after use the correct method to check and adjust the idle speed put the gear in neutral righting the vehicle according...

Страница 28: ...0mm or or or or more it more it more it more it will will will will damage damage damage damage chassis chassis chassis chassis Chain Chain Chain Chain type type type type 520 520 520 520 chain chain chain chain Seventeenth Seventeenth Seventeenth Seventeenth Drive Drive Drive Drive chain chain chain chain slider slider slider slider Chain Chain Chain Chain slider slider slider slider Check the dr...

Страница 29: ... outside outside outside outside diameter diameter diameter diameter of of of of rotor rotor rotor rotor 35mm 35mm 35mm 35mm If need to replace the rotor please screw the rotor bolts nuts to the special torque this mark outward to install drive chain rotor Figure 18 Torque Torque Torque Torque 12N m 12N m 12N m 12N m Nineteenth Nineteenth Nineteenth Nineteenth Drive driven Drive driven Drive drive...

Страница 30: ...d fluid fluid Notes Notes Notes Notes The spilling fluid will damage the color plastic or rubber parts When repair this system put some pieces of rag on these parts Don t mix the different types fluid because they are not compatible When add the brake fluid don t allow other things enter this system Fluid Fluid Fluid Fluid surface surface surface surface inspection inspection inspection inspection...

Страница 31: ...ake block to see if this was wear Rear Rear Rear Rear brake brake brake brake Put the motorcycle upright on the horizontal line inspect the rear brake fluid level Figure 20 2 If the fluid level is closed to horizontal line please check the brake block to see if it was wear Twenty first Twenty first Twenty first Twenty first Brake Brake Brake Brake blocl blocl blocl blocl wear wear wear wear Check ...

Страница 32: ...cknut to roll the adjuster can adjust the front brake hand lever Rolling the adjuster on the clockwise direction to make the brake hand lever away from vehicle handbar Rolling the adjuster on anticlockwise direction to make the brake hand lever closed to the vehicle handbar When adjust over screw the locknut to special torque The touch surface of adjusting bolt and piston should add grease Torque ...

Страница 33: ...g with rocker arm bearing Figure 23 1 If bearing wear excessive replace a new one Inspect rocker arm fork replace all damage needle bearing It should disassemble when every time works 7 5 hours Clean inspect rocker arm and rocker arm fork center bearing and all of the related sealing element Add lubricant and reassemble Twenty fourth Twenty fourth Twenty fourth Twenty fourth Wheels Wheels Wheels W...

Страница 34: ... tire 32 2 25 Psi Bar Rear Rear Rear Rear tire tire tire tire 32 2 25 Psi Bar Check all of the rims and spokes to see if there were damage Figure 24 4 According to the special torque to screw all of the loose rims and cycle valve nuts Torque Torque Torque Torque front front front front wheel wheel wheel wheel rim 3 68N m rim 3 68N m rim 3 68N m rim 3 68N m Rear Rear Rear Rear wheel wheel wheel whe...

Страница 35: ...ct the direction hand lever to see if turning left and right flexible Ensure the main wire harness is not interference the direction hand lever rotation If the direction hand lever rotate not smoothly it has block or shaft radial pla please check the front tube bearing If the activity clearance too large please check the direction column nut if the nut loose or there is a crack on the front tube ...

Страница 36: ...36 3 3 3 3 Electrical Electrical Electrical Electrical element element element element diagram diagram diagram diagram ...

Страница 37: ...lity parts 二 Specific to this product using performance the main quick wear parts are not include to the maintenance range the detail quick wear parts information as follows out inner tires spoke chain chain upper down slider wire roll pull hand lever grip lights plastic parts air filter oil tube water tube clutch fuel filter spark plug piston piston ring piston pin cylinder body and one set of en...

Страница 38: ...will not include the free after sale service User should on schedule to maintain and the service station should record the maintanace report actually if don t have this report it s not suit to the warranty condition SHANDONG ASIAWING MOTORS CO LTD Address Taian City Shandong Province PC 271000 Tel 0538 6366706 6366708 Fax 0538 6366702 ...

Страница 39: ...1 Set 5 Rear lamp assy 1 Set 6 Front brake shield 1 Pair 7 Front brake shield install bolts 1 Set 8 Tank cover Left Right 1 Set 9 Rear cover Left Right 1 Set 10 Appearance parts install bolts 1 Set 11 Tool Spark plug sleeve 1 Pcs 12 Sticker 1 Set 13 Instruction book 1 book This This This This packing packing packing packing list list list list page page page page printed printed printed printed se...

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