AUTOMATIC TRANSMISSION 5A-39
SSANGYONG Y200
3. Park the vehicle on a hoist, inspection pit or similar
raised level surface. The vehicle must be control
level to obtain a correct fluid level measurement.
4. Place a fluid container below the fluid filler plug.
5. Clean all dirt from around the fluid filler plug.
Remove the fluid filler plug. Clean the filler plug
and check that there is no damage to the ‘O’ ring.
•
If fluid drains through the filler hole the transmis-
sion may have been overfilled. When the fluid
stops draining the fluid level is correct. Install
the fluid filler plug and tighten it to 33 N•m (24
lb-ft).
•
If fluid does not drain through the filler hole, the
transmission fluid level may be low. Install the
filler pump into the filler hole. Lower the vehicle
with the filler pump still connected and partially
fill the fluid through the filler hole.
Start the vehicle in P (Park) with the parking
brake and the brake applied. With the engine
idling, move the gear shift. control lever through
the gear ranges, pausing a few seconds in each
range and adding the fluid until gear application
is felt.
Return the gear shift lever to P (Park).
Turn the engine OFF and raise the vehicle. When
the three minutes passed after the engine
stopped, remove the filler pump.
Check if the fluid level is aligned with the bottom
of the filler hole. If not, add a small quantity of
fluid to the correct level. Install the fluid filler
plug and tighten it to 33 N•m (24 lb-ft).
•
If fluid does not drain through the filler hole al-
t h o u g h a d d i n g a t o t a l o f 1 . 5 l i t e r s , t h e
transmission should be inspected for fluid leaks
and any leaks should be fixed before setting
the transmission fluid level.
6. When the fluid level checking procedure is com-
pleted, wipe any fluid around the filler plug with a
rag or shop towel.
Fluid Level Set After Service
1. Depending on the service procedure performed,
add the following amounts of fluid through the filler
plug hole prior to adjusting the fluid level:
Converter empty
8.0 liters (8.5 quarts)
Converter full
3.8 liters (4.0 quarts)
2. Follow steps 1 through 4 of the Fluid Level
Diagnosis Procedure.
3. Clean all dirt from around the fluid filler plug.
Remove the fluid filler plug. Clean the filler plug
and check that there is no damage to the ‘O’ ring.
4. Lower the vehicle with the filler pump still connected
and start the vehicle in P (Park) with the parking
brake and the brake applied. With the engine idling,
move the gear shift control lever through the gear
ranges, pausing a few seconds in each range and
adding the fluid until gear application is felt.
Then add an additional 0.5 litres of fluid. Return
the gear shift lever to P (Park). Turn the engine OFF
and raise the vehicle. Install the fluid filler plug and
tighten it to 33 N•m (24 lb-ft).
5. Drive the vehicle at 3.5 to 4.5 kilometers with light
throttle so that the engine does not exceed 2500
rpm.
This should result in the transmission temperature
being in the range 50 - 60 °C (82 - 140 °F). With the
brake applied, move the shift lever through the gear
ranges, pausing a few seconds in each range at
the engine idling.
6. Return the gear shift lever to P (Park).
Turn the en-gine OFF and raise the vehicle on the
hoist, if applicable, ensuring the vehicle is level.
When the three minutes passed after the engine
stopped, remove the filler plug.
Check if the fluid level is aligned with the bottom of
the filler hole. If not, add a small quantity of fluid to
the correct level. Install the fluid filler plug and
tighten it to 33 N•m (24 lb-ft).
7. Wipe any fluid around the filler plug with a rag or
shop towel.
FLUID LEAK DIAGNOSIS AND
REPAIR
The cause of most external leaks can generally be lo-
cated and repaired with the transmission in the vehicle.
Methods for Locating Leaks
General Method
1. Verify that the leak is transmission fluid.
2. Thoroughly clean the suspected leak area.
3. Drive the vehicle for approximately 25 km (15 miles)
or until the transmission reaches normal operating
temperature (88 °C, 190 °F).
4. Park the vehicle over clean paper or cardboard.
5. Turn the engine OFF and look for fluid spots on the
paper.
6. Make the necessary repairs to correct the leak.
Powder Method
1. Thoroughly clean the suspected leak area.
2. Apply an aerosol type powder (foot powder) to the
suspected leak area.
3. Drive the vehicle for approximately 25 km (15 miles)
or until the transmission reaches normal operating
temperature (88 °C, 190 °F).
4. Turn the engine OFF.
5. Inspect the suspected leak area and trace the leak
path through the powder to find the source of the
leak.
Содержание Rexton Y200
Страница 21: ...ENGINE GENERAL INFORMATION 1A 7 SSANGYONG Y200 YAD1A050 DIESEL ENGINE Front View ...
Страница 22: ...SSANGYONG Y200 1A 8 ENGINE GENERAL INFORMATION Side View YAD1A060 ...
Страница 38: ...SSANGYONG Y200 1A 24 ENGINE GENERAL INFORMATION PERFORMANCE CURVE M162 Engine YAD1A160 ...
Страница 39: ...ENGINE GENERAL INFORMATION 1A 25 SSANGYONG Y200 M161 Engine YAD1A170 ...
Страница 40: ...SSANGYONG Y200 1A 26 ENGINE GENERAL INFORMATION Diesel Engine YAD1A180 ...
Страница 63: ...SSANGYONG Y200 1B1 22 M162 ENGINE MECHANICAL ENGINE MOUNT YAD1B300 ...
Страница 163: ...SSANGYONG Y200 1B2 2 M161 ENGINE MECHANICAL MAINTENANCE AND REPAIR ON VEHICLE SERVICE ENGINE ASSEMBLY YAD1B4S0 ...
Страница 175: ...SSANGYONG Y200 1B2 14 M161 ENGINE MECHANICAL YAD1B5M0 ENGINE MOUNT ...
Страница 269: ...SSANGYONG Y200 1B2 108 M161 ENGINE MECHANICAL Special Tools Table Cont d 111 589 03 15 00 Holding Pin YAD1B4R0 ...
Страница 272: ...SSANGYONG Y200 1B3 6 DIESEL ENGINE MECHANICAL CYLINDER BLOCK YAD1BA50 ...
Страница 274: ...SSANGYONG Y200 1B3 4 DIESEL ENGINE MECHANICAL COMPONENT LOCATOR CYLINDER HEAD YAD1BA40 ...
Страница 276: ...SSANGYONG Y200 1B3 8 DIESEL ENGINE MECHANICAL ENGINE COMPONENT YAD1BA60 ...
Страница 294: ...SSANGYONG Y200 1B3 26 DIESEL ENGINE MECHANICAL CRANKCASE AND CYLINDER HEAD CYLINDER HEAD YAD1BBC0 ...
Страница 498: ...M162 ENGINE CONTROLS 1F1 71 SSANGYONG Y200 YAD1F590 ...
Страница 521: ...M162 ENGINE CONTROLS 1F1 95 SSANGYONG Y200 ECM WIRING DIAGRAM 3 2L DOHC 2 OF 7 MSE 3 63D YAD1F020 ...
Страница 522: ...SSANGYONG Y200 1F1 96 M162 ENGINE CONTROLS ECM WIRING DIAGRAM 3 2L DOHC 3 OF 7 MSE 3 63D YAD1F030 ...
Страница 523: ...M162 ENGINE CONTROLS 1F1 97 SSANGYONG Y200 ECM WIRING DIAGRAM 3 2L DOHC 4 OF 7 MSE 3 63D YAD1F040 ...
Страница 524: ...SSANGYONG Y200 1F1 98 M162 ENGINE CONTROLS ECM WIRING DIAGRAM 3 2L DOHC 5 OF 7 MSE 3 63D YAD1F050 ...
Страница 525: ...M162 ENGINE CONTROLS 1F1 99 SSANGYONG Y200 ECM WIRING DIAGRAM 3 2L DOHC 6 OF 7 MSE 3 63D YAD1F060 ...
Страница 526: ...SSANGYONG Y200 1F1 100 M162 ENGINE CONTROLS ECM WIRING DIAGRAM 3 2L DOHC 7 OF 7 MSE 3 63D YAD1F070 ...
Страница 592: ...M161 ENGINE CONTROLS 1F2 71 SSANGYONG Y200 YAD1F590 ...
Страница 615: ...M161 ENGINE CONTROLS 1F2 97 SSANGYONG Y200 ECM WIRING DIAGRAM 2 3L DOHC 2 OF 7 MSE 3 53D YAD1F0A0 ...
Страница 616: ...SSANGYONG Y200 1F2 98 M161 ENGINE CONTROLS ECM WIRING DIAGRAM 2 3L DOHC 3 OF 7 MSE 3 53D YAD1F030 ...
Страница 617: ...M161 ENGINE CONTROLS 1F2 99 SSANGYONG Y200 ECM WIRING DIAGRAM 2 3L DOHC 4 OF 7 MSE 3 53D YAD1F040 ...
Страница 618: ...SSANGYONG Y200 1F2 100 M161 ENGINE CONTROLS ECM WIRING DIAGRAM 2 3L DOHC 5 OF 7 MSE 3 53D YAD1F0B0 ...
Страница 619: ...M161 ENGINE CONTROLS 1F2 101 SSANGYONG Y200 ECM WIRING DIAGRAM 2 3L DOHC 6 OF 7 MSE 3 53D YAD1F0C0 ...
Страница 620: ...SSANGYONG Y200 1F2 102 M161 ENGINE CONTROLS ECM WIRING DIAGRAM 2 3L DOHC 7 OF 7 MSE 3 53D YAD1F0D0 ...
Страница 692: ...SSANGYONG Y200 1F3 68 DIESEL ENGINE CONTROLS SCHEMATIC AND ROUTING DIAGRAMS YAD1FDF0 EGR SYSTEM ...
Страница 701: ...SSANGYONG Y200 2C 6 FRONT SUSPENSION CROSS SECTIONAL VIEW SUSPENSION ASSEMBLY YAD2C060 ...
Страница 704: ...FRONT SUSPENSION 2C 9 SSANGYONG Y200 REPAIR INSTRUCTIONS ON VEHICLE SERVICE YAD2C080 ...
Страница 720: ...REAR SUSPENSION 2D 5 SSANGYONG Y200 SHOCK ABSORBER YAD2D040 ...
Страница 757: ...SSANGYONG Y200 3A 8 FRONT AXLE YAD3A380 ...
Страница 811: ...SSANGYONG Y200 3D 20 REAR AXLE 5 Remove the drive pinion lock nut Disassemble the parts of drive pinion YAD3D490 ...
Страница 827: ...BRAKE SYSTEM 4A 13 SSANGYONG Y200 MASTER CYLINDER AND BOOSTER KDAC Delphi Korea YAD4A210 MANDO YAD4A220 ...
Страница 891: ...SSANGYONG Y200 4E 6 ABS AND TCS Electronic Brake Force Distribution EBD Failure Matrix YAD4E040 ...
Страница 893: ...SSANGYONG Y200 4E 8 ABS AND TCS Electronic Brake Force Distribution EBD Failure Matrix For Malfunction YAD4E060 ...
Страница 965: ...SSANGYONG Y200 4E 88 ABS AND TCS SCHEMATIC AND ROUTING DIAGRAMS YAD4E280 ABS 5 3 CIRCUIT ...
Страница 966: ...ABS AND TCS 4E 89 SSANGYONG Y200 YAD4E290 ABD 5 3 CIRCUIT ...
Страница 983: ...AUTOMATIC TRANSMISSION 5A 11 SSANGYONG Y200 HYDRAULIC CONTROL CIRCUIT KAA5A08A ...
Страница 992: ...5A 20 AUTOMATIC TRANSMISSION SSANGYONG Y200 PARK AND NEUTRAL KAA5A31A ...
Страница 994: ...5A 22 AUTOMATIC TRANSMISSION SSANGYONG Y200 REVERSE KAA5A33A ...
Страница 996: ...5A 24 AUTOMATIC TRANSMISSION SSANGYONG Y200 MANUAL 1 KAA5A35A ...
Страница 998: ...5A 26 AUTOMATIC TRANSMISSION SSANGYONG Y200 DRIVE 1 KAA5A37A ...
Страница 1000: ...5A 28 AUTOMATIC TRANSMISSION SSANGYONG Y200 DRIVE 2 AND MANUAL 2 KAA5A39A ...
Страница 1002: ...5A 30 AUTOMATIC TRANSMISSION SSANGYONG Y200 DRIVE 3 AND MANUAL 3 KAA5A41A ...
Страница 1004: ...5A 32 AUTOMATIC TRANSMISSION SSANGYONG Y200 DRIVE 3 LOCK UP AND MANUAL 3 LOCK UP KAA5A43A ...
Страница 1006: ...5A 34 AUTOMATIC TRANSMISSION SSANGYONG Y200 DRIVE 4 OVERDRIVE KAA5A45A ...
Страница 1008: ...5A 36 AUTOMATIC TRANSMISSION SSANGYONG Y200 DRIVE 4 LOCK UP KAA5A47A ...
Страница 1071: ...AUTOMATIC TRANSMISSION 5A 203 SSANGYONG Y200 KAA5A2G0 ...
Страница 1079: ...AUTOMATIC TRANSMISSION 5A 211 SSANGYONG Y200 TCM WIRING DIAGRAM GASOLINE ENGINE 1 OF 2 SCHEMATIC AND ROUTING DIAGRAMS YAD5A210 ...
Страница 1080: ...5A 212 AUTOMATIC TRANSMISSION SSANGYONG Y200 TCM WIRING DIAGRAM GASOLINE ENGINE 2 OF 2 YAD5A220 ...
Страница 1081: ...AUTOMATIC TRANSMISSION 5A 213 SSANGYONG Y200 TCM WIRING DIAGRAM DIESEL ENGINE 1 OF 2 YAD5A230 ...
Страница 1082: ...5A 214 AUTOMATIC TRANSMISSION SSANGYONG Y200 TCM WIRING DIAGRAM DIESEL ENGINE 2 OF 2 YAD5A240 ...
Страница 1083: ...AUTOMATIC TRANSMISSION 5A 215 SSANGYONG Y200 CONNECTOR END VIEW KAA5A5O0 ...
Страница 1097: ...MANUAL TRANSMISSION 5B 11 SSANGYONG Y200 YAD5B460 TRANSMISSION ASSEMBLY DISASSEMBLED VIEW ...
Страница 1167: ...PART TIME T C 5D1 15 SSANGYONG Y200 DIAGNOSTIC DIAGRAM YAD5D210 ...
Страница 1170: ...SSANGYONG Y200 5D1 18 PART TIME T C DISASSEMBLY AND ASSEMBLY YAD5D370 ...
Страница 1222: ...TRANSFER CASE TOD 5D2 27 SSANGYONG Y200 SCHEMATIC WIRING DIAGRAM YAD5D190 ...
Страница 1269: ...SSANGYONG Y200 5D2 74 TRANSFER CASE TOD UNIT REPAIR TRANSFER CASE DISASSEMBLED VIEW YAD5D360 ...
Страница 1307: ...POWER STEERING 6A 23 SSANGYONG Y200 SPECIAL TOOLS AND EQUIPMENT SPECIAL TOOLS TABLE Tie Rod End Remover YAD6A550 ...
Страница 1313: ...SSANGYONG Y200 6E 6 STEERING COLUMN YAD6E050 Side Rear STEERING ASSEMBLY CROSS SECTION ...
Страница 1323: ...SSANGYONG Y200 6E 16 STEERING COLUMN SPECIAL TOOLS AND EQUIPMENT SPECIAL TOOLS TABLE SteeringWheel Remover YAD6E340 ...
Страница 1329: ...SSANGYONG Y200 7A 6 HEATING AND VENTILATION SYSTEM SCHEMATIC ROUTING DIAGRAM YAD7A040 BLOWER MOTOR DIAGRAM ...
Страница 1347: ...SSANGYONG Y200 7B 6 GENERAL HVAC SYSTEM Airflow Typical A C System Typical YAD7B020 YAD7B030 ...
Страница 1350: ...GENERAL HVAC SYSTEM 7B 9 SSANGYONG Y200 COMPRESSOR LOCATION Gasoline Engine Diesel Engine YAD7B050 YAD7B060 ...
Страница 1380: ...AUTOMATIC CONTROL HVAC SYSTEM 7D 3 SSANGYONG Y200 FATC CONTROL YAD7D010 ...
Страница 1381: ...SSANGYONG Y200 7D 4 AUTOMATIC CONTROL HVAC SYSTEM FATC INPUT OUTPUT ROUTING DIAGRAM YAD7D020 ...
Страница 1440: ...SSANGYONG Y200 8B 20 RESTRAINTS SPECIAL TOOLS AND EQUIPMENT SPECIAL TOOLS TABLE Scan Tool Wheel Wrench YAD8B250 YAD8B260 ...
Страница 1453: ...BODY INTERIOR 9B 5 SSANGYONG Y200 CONSOLE YAD9B040 ...
Страница 1468: ...SSANGYONG Y200 9B 20 BODY INTERIOR YAD9B560 YAD9B570 YAD9B580 3 Install reverse order of removal ...
Страница 1473: ...SSANGYONG Y200 9C 4 BODY EXTERIOR FLIP UP SYSTEM YAD9C030 ...
Страница 1475: ...SSANGYONG Y200 9C 6 BODY EXTERIOR 1 Bolt 2 Shock Absorber 3 Hood Hinge 4 Hood 5 Hood Striker YAD9C040 HOOD ...
Страница 1540: ...SSANGYONG Y200 9D 12 BODY ELECTRICAL YAD9D190 ...
Страница 1541: ...BODY ELECTRICAL 9D 13 SSANGYONG Y200 REPAIR OF EACH SYSTEM INSTRUMENT PANEL ASSEMBLY YAD9D200 ...
Страница 1617: ...SSANGYONG Y200 9E 2 BODY S MEASURING DIMENSION BODY S MEASURING DEMENSION UNDER BODY FRAME YAD9E010 ...
Страница 1618: ...BODY S MEASURING DIMENSION 9E 3 SSANGYONG Y200 FRAME YAD9E020 ...
Страница 1619: ...SSANGYONG Y200 9E 4 BODY S MEASURING DIMENSION YAD9E030 SIDE STRUCTURE COMPLETE ...
Страница 1620: ...BODY S MEASURING DIMENSION 9E 5 SSANGYONG Y200 YAD9E040 ...
Страница 1621: ...SSANGYONG Y200 9E 6 BODY S MEASURING DIMENSION ENGINE ROOM YAD9E050 ...
Страница 1622: ...BODY S MEASURING DIMENSION 9E 7 SSANGYONG Y200 WIND SHIELD AND REAR GLASS YAD9E060 ...
Страница 1623: ...SSANGYONG Y200 9E 8 BODY S MEASURING DIMENSION TAIL GATE YAD9E070 ...
Страница 1626: ...BODY S MEASURING DIMENSION 9E 11 SSANGYONG Y200 UNDER COATING YAD9E100 ...
Страница 1627: ...SSANGYONG Y200 9E 12 BODY S MEASURING DIMENSION YAD9E110 BODY MOUNTING Mounting Point ...