GEN.0000000003216 Rev A
© 2013 SRAM, LLC
Zipp 60 & Zipp 30
Service Manual
Страница 1: ...GEN 0000000003216 Rev A 2013 SRAM LLC Zipp 60 Zipp 30 Service Manual...
Страница 2: ...able quality and the failure does not amount to a major failure Limitations of Liability To the extent allowed by local law except for the obligations specifically set forth in this warranty statement...
Страница 3: ...sassembly 6 Assembly 8 Front Hub Service 11 Tools Needed for Service 11 Replacement Parts 11 Disassembly 12 Assembly 13 Wheel Build Spoke Replacement 15 Tools Needed for Service 15 Wheel Build Tips 15...
Страница 4: ...4 SAFETY FIRST We care about YOU Please always wear your safety glasses and protective gloves when servicing Zipp products Protect yourself Wear your safety gear...
Страница 5: ...r S e r v i c e Safety glasses Nitrile Gloves 5 mm hex wrench 20 mm cone wrench Enduro Universal Blind Hole Bearing Puller Set 17 mm Blind Hole Bearing Puller slotted attachment Wheels Manufacturing P...
Страница 6: ...with a 20 mm cone wrench Hold the 5 mm wrench in place and turn the 20 mm cone wrench counter clockwise to remove the non drive side end cap The drive side end cap is attached to the axle and cannot b...
Страница 7: ...r bearing puller s manufacturer s instructions Thread the bearing puller rod into the attachment Grip the handle and forcefully pull out to remove the bearing from the hub shell Remove the spacer from...
Страница 8: ...f spring and pawl carrier The driver body seal must be fully seated against the thin shoulder of the driver body 2 Insert the leaf springs into the spring slots Orient the long edge of each spring alo...
Страница 9: ...ded rod of the bearing press through the non drive side end of the hub shell and out of the drive side of the hub shell Twist the bearing press handle onto the threaded rod Turn the bearing press hand...
Страница 10: ...hub shell s floating spacer can become offset during hub reassembly If this occurs use your finger to realign and center the spacer 10 Insert a 5 mm hex wrench into the drive side end cap Hold the wre...
Страница 11: ...remove the hub from the wheel and remove the spoke ends from the hub not pictured T o o l s N e e d e d f o r S e r v i c e Safety glasses Nitrile Gloves 2 5 mm hex wrenches Enduro Universal Blind Hol...
Страница 12: ...ng Align the attachment with the bottom of the bearing and tighten it inside the bearing Do not over tighten the slotted attachment For more detailed assembly and usage see your bearing puller s manuf...
Страница 13: ...e bearing press handle clockwise to press the bearing into the hub until it is hand tight Do not overtighten the bearing Repeat this process to install the other new bearing N OTI C E To prevent damag...
Страница 14: ...wrench in place and gently thread the non drive side end cap onto the axle until it bottoms out and stops turning Tighten non drive side to 5 N m 45 in lb For spoke installation proceed to Wheel Laci...
Страница 15: ...1 cross spoke lacing patterns For 1 cross lacing patterns the spokes that point rearward should be installed on the bottom so they sit against the hub shell The spokes that point forward should be ins...
Страница 16: ...right of the rim valve hole Carefully thread a spoke nipple onto the spoke 1 2 turn Install spoke 12 into the hub flange spoke slot closest to the 12 o clock position that angles to the right 7 Repeat...
Страница 17: ...rim valve hole Carefully thread a spoke nipple onto the spoke 1 2 turn Install spoke 10 into the hub flange spoke slot closest to the 12 o clock position 6 Repeat this procedure for the remaining 9 s...
Страница 18: ...www sram com GEN 0000000004401 Rev A 2013 SRAM LLC...
