SRAM Rockshox Reverb AXS SP-RVB-XPLR-A1 Скачать руководство пользователя | Manualshive

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Seal Head and Air Piston Replacement

6 0 0 H o u r S e r v i c e

S e a l H e a d a n d A i r P i s t o n R e p l a c e m e n t

Apply grease to the new air piston assembly seals.

Apply grease to the new air piston assembly seals.

Apply grease to the shaft threads.

Apply grease to the shaft threads.
Install the air piston onto the air shaft and tighten it finger tight. Do not

Install the air piston onto the air shaft and tighten it finger tight. Do not

torque.

torque.
Remove the air shaft from the vise.

Remove the air shaft from the vise.

Apply grease to the entire air shaft including the shaft threads.

Apply grease to the entire air shaft including the shaft threads.

Apply grease to the inside of the new seal head assembly seals.

Apply grease to the inside of the new seal head assembly seals.

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SRAM Butter Grease

2

SRAM Butter Grease

3

SRAM Butter Grease

4

SRAM Butter Grease

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Содержание Rockshox Reverb AXS SP-RVB-XPLR-A1

Страница 1: ...2022 Reverb AXS XPLR SERVICE MANUAL GEN 0000000006421 Rev A 2021 SRAM LLC...

Страница 2: ...ty does not apply to products that have been incorrectly installed adjusted and or maintained according to the respective SRAM user manual The SRAM user manuals can be found online at sram com service...

Страница 3: ...SAFETY FIRST We care about YOU Please always wear your safety glasses and protective gloves when servicing RockShox products Protect yourself Wear your safety gear...

Страница 4: ...OST SERVICE 9 50 HOUR SERVICE COLLAR WIPER SEAL LUBRICATION 9 200 600 HOUR SERVICE SEATPOST REMOVAL 12 SEATPOST DISASSEMBLY 14 200 HOUR SERVICE SEAL HEAD AND AIR PISTON SERVICE 21 600 HOUR SERVICE SEA...

Страница 5: ...spension Cleaner and a clean lint free shop towel For hard to reach places e g upper tube lower a clean lint free shop towel For hard to reach places e g upper tube lower leg wrap a clean lint free sh...

Страница 6: ...n paste Maxima PLUSH Dynamic Suspension Lube RockShox Suspension Cleaner or isopropyl alcohol SRAM Butter Grease RockShox Tools RockShox shock pump 600 psi max Reverb Vise Blocks Bicycle Tools Bicycle...

Страница 7: ...pper post and collar wiper seal Reduces friction Extends wiper seal collar bushing and brass key lifespan Every 200 Hours Replace all parts included in the Reverb AXS XPLR A1 Service Kit 200 hours Red...

Страница 8: ...tment Upper Bushing inner liner Air Piston Seal Head Air Cap Assembly Air Valve Cap Bottom Out O ring Saddle Tilt Adjuster Upper Post Collar Wiper Seal Assembly Brass Key x3 Air Shaft AXS Button Air s...

Страница 9: ...t installed on the bicycle The SRAM battery does not need to be removed Secure the bicycle in an upright position Secure the bicycle in an upright position P Press and hold the assigned AXS handlebar...

Страница 10: ...toque do not exceed 6 7 N m 59 in lb and the seatpost moves when the seatpost collar wiper seal assembly is loosened or tightened remove the seatpost and clamp it into a vise with Reverb Vise Blocks S...

Страница 11: ...y NOTICE Do not scratch the upper post with the wrench Scratches can damage the upper post outer surface allow contaminants to enter the lower tube and degrade performance The bicycle frame seatpost c...

Страница 12: ...mbly may cause permanent damage to electronic components Secure the bicycle in an upright position Secure the bicycle in an upright position The seatpost will be removed from the bicycle Do not clamp...

Страница 13: ...tery slot and close the battery latch battery latch NOTICE To avoid damage to the seatpost electronics do not perform service until the battery is removed from the seatpost Remove the saddle from the...

Страница 14: ...Clamp the seatpost back in the Reverb Vise Blocks with the seatpost head oriented downward Reverb Vise Blocks with the seatpost head oriented downward Remove the air valve cap Remove the air valve cap...

Страница 15: ...ng Removal of the air cap assembly prior to depressurization can cause the air cap assembly to separate from the seatpost at high velocity during disassembly and may cause serious injury and damage to...

Страница 16: ...h a magnet NOTICE Only use a magnet to remove the poppet valve Do not use any other tool which could cause damage to the air piston seals and poppet valve Remove the poppet valve Remove the poppet val...

Страница 17: ...readed onto the other end Both seatpost head The air piston is threaded onto the other end Both ends of the air shaft are tightened to the same torque specification ends of the air shaft are tightened...

Страница 18: ...the upper post into the Reverb Vise Clamp the air shaft nearest to the upper post into the Reverb Vise Blocks with the seatpost head oriented downward Blocks with the seatpost head oriented downward...

Страница 19: ...n will be assembly the assembled air shaft seal head and air piston will be inside the C lower post when the upper post seatpost head assembly inside the C lower post when the upper post seatpost head...

Страница 20: ...r shaft assembly in the Reverb Vise Blocks with the air piston oriented upward piston oriented upward Remove the air piston Remove the air piston NOTICE Do not scratch the air shaft Scratches will cau...

Страница 21: ...installing it onto the part it onto the part Remove the large outer o ring from the air piston and clean it Remove the large outer o ring from the air piston and clean it Replace the o ring if it is...

Страница 22: ...air piston or o ring is worn or Replace the air piston assembly if the air piston or o ring is worn or damaged 600 hour kit required damaged 600 hour kit required Remove the large outer o ring from th...

Страница 23: ...head or inner seals are worn or damaged 600 hour kit required worn or damaged 600 hour kit required Apply grease to the o ring and install it back onto the seal head Apply grease to the o ring and in...

Страница 24: ...lush in the correct orientation before proceeding orientation before proceeding Apply grease to the shaft threads Apply grease to the shaft threads Install the air piston onto the air shaft and tighte...

Страница 25: ...o ring during installation Damage to the o ring can cause air to leak Slide the seal head until it stops against the air piston Slide the seal head until it stops against the air piston Apply additio...

Страница 26: ...t and tighten it finger tight Do not Install the air piston onto the air shaft and tighten it finger tight Do not torque torque Remove the air shaft from the vise Remove the air shaft from the vise Ap...

Страница 27: ...confirm the top out pad is seated flush in the correct orientation before proceeding orientation before proceeding Carefully install the seal head onto the threaded end of the air shaft Carefully ins...

Страница 28: ...eal Head and Air Piston Replacement Apply additional grease to the air piston o ring and the seal head Apply additional grease to the air piston o ring and the seal head o ring o ring 7 SRAM Butter Gr...

Страница 29: ...ed with new brass keys of the same size The Reverb AXS XPLR Brass Keys qty 3 kit is required if the keys are worn Brass Keys qty 3 kit is required if the keys are worn Refer to the Refer to the RockSh...

Страница 30: ...er post and discard it discard it Remove the upper bushing energizer o rings x2 from the lower post Remove the upper bushing energizer o rings x2 from the lower post and discard them and discard them...

Страница 31: ...l assembly and discard it Clean the upper post Clean the upper post Clean the upper post o ring gland Clean the upper post o ring gland Apply grease to the inside surface of a new collar wiper seal as...

Страница 32: ...stops against the seatpost head post Slide the collar until it stops against the seatpost head Apply grease to a new lower bushing energizer o ring and install it Apply grease to a new lower bushing e...

Страница 33: ...e wiper seal which will degrade performance Install a new lower bushing onto the upper post and secure it into the Install a new lower bushing onto the upper post and secure it into the lower bushing...

Страница 34: ...w sram com service for a list of brass key kits available Apply a liberal amount of grease onto each key slot and onto the upper Apply a liberal amount of grease onto each key slot and onto the upper...

Страница 35: ...er post lower bushing first Pinch the bushing and gently seat the lower bushing into the lower Pinch the bushing and gently seat the lower bushing into the lower post by rocking and pressing down slig...

Страница 36: ...assembly down until it contacts the lower post threads Wrap a shop towel around the collar wiper seal assembly for grip when engaging the threads Press down firmly and carefully thread the collar onto...

Страница 37: ...n the collar wiper seal assembly NOTICE Do not scratch the upper post with the wrench Scratches can damage the upper post outer surface allow contaminants to enter the lower tube and degrade performan...

Страница 38: ...post threaded shaft end first Use your fingers to guide and protect the air threaded shaft end first Use your fingers to guide and protect the air shaft from getting scratched during installation shaf...

Страница 39: ...tpost head while holding the seatpost head to prevent it from being pushed down Note When the air piston is tightened the other end of the air shaft will also be tightened to the correct torque onto t...

Страница 40: ...ut the poppet valve installed Press the poppet valve into the air shaft until the top of the poppet valve is approximately 10 mm from the air piston The top of the poppet valve should not contact the...

Страница 41: ...e must be installed at this step Failure to install the poppet valve will cause permanent damage to the seatpost if it is pressurized without the poppet valve installed Apply grease to a new air cap a...

Страница 42: ...tpost if it is pressurized without the poppet valve installed Pressurize the seatpost to the rider s total weight lb including riding gear times two Rider s total weight lb x 2 Seatpost air pressue PS...

Страница 43: ...S XPLR User Manual at at www sram com service www sram com service for seatpost and saddle installation procedures for seatpost and saddle installation procedures Open the battery latch and remove the...

Страница 44: ...dle AXS road shifter paddles or Blip and push down on the saddle to test function This concludes service for the RockShox Reverb AXS XPLR adjustable height seatpost This concludes service for the Rock...

Страница 45: ...Maxle Maxle 360 Maxle DH Maxle Lite Maxle Lite DH Maxle Stealth Maxle Ultimate Micro Gear System Mini Block Mini Cluster Monarch Monarch Plus Motion Control Motion Control DNA MRX MX Noir NX OCT OmniC...

Страница 46: ...598 8 Chung Shan Road Shen Kang Hsiang Taichung City Taiwan R O C WORLD HEADQUARTERS SRAM LLC 1000 W Fulton Market 4th Floor Chicago Illinois 60607 U S A EUROPEAN HEADQUARTERS SRAM Europe Paasbosweg 1...

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