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Charger Race Day Damper Installation

2 0 0     H o u r   S e r v i c e

C h a r g e r   R a c e   D a y   D a m p e r   I n s t a l l a t i o n

Install the Charger Race Day Damper into the damper side upper tube. 

Install the Charger Race Day Damper into the damper side upper tube. 

Install the top cap and tighten. 

Install the top cap and tighten. 

Ultimate

Ultimate

: Install the adjuster knob with the tab in the 11 o'clock, 

: Install the adjuster knob with the tab in the 11 o'clock, 

unlocked position, then tighten the retaining screw. Check the adjuster 

unlocked position, then tighten the retaining screw. Check the adjuster 

knob to verify it rotates into the "Locked" position.

knob to verify it rotates into the "Locked" position.

Base

Base

: Thread on the damper cap.

: Thread on the damper cap.

 200 Hour Service 

 200 Hour Service 

 Continue the 200 Hour Service with 

 Continue the 200 Hour Service with Lower Leg Installation

Lower Leg Installation.

.

1 

2 

Top Cap/Cassette Tool

 28 N·m (250 in-lb)

3 

Ultimate

2 mm

0.4 N·m (3 in-lb) 

Base

Содержание FS-RUDY-BSE-A1

Страница 1: ...SERVICE MANUAL GEN 0000000006502 Rev A 2021 SRAM LLC RUDY XPLR...

Страница 2: ...y does not apply to products that have been incorrectly installed adjusted and or maintained according to the respective SRAM user manual The SRAM user manuals can be found online at sram com service...

Страница 3: ...SAFETY FIRST We care about YOU Please always wear your safety glasses and protective gloves when servicing RockShox products Protect yourself Wear your safety gear...

Страница 4: ...RVICE 10 50 200 HOUR SERVICE LOWER LEG REMOVAL 10 50 HOUR SERVICE LOWER LEG SERVICE 14 200 HOUR SERVICE LOWER LEG SEAL SERVICE 16 AIR SPRING SERVICE 18 TRAVEL CHANGE ADJUSTMENT OPTIONAL 18 200 HOUR SE...

Страница 5: ...d Clean the part with Clean the part with RockShox Suspension Cleaner or isopropyl alcohol and isopropyl alcohol and a clean lint free shop towel For hard to reach places e g upper tube lower a clean...

Страница 6: ...kShox 0w 30 Suspension Oil Maxima PLUSH 3wt Suspension Oil RockShox Dynamic Seal Grease PTFE Bicycle Tools Bicycle stand Downhill tire lever Shock pump Common Tools Air compressor and nozzle Bench vis...

Страница 7: ...l bump sensitivity Restores damping performance R e c o r d Y o u r S e t t i n g s Use the charts below to record your settings to return your fork to its pre service settings Record your service dat...

Страница 8: ...l Damper Upper Tube Lower Leg Spring Upper Tube Lower Leg Oil Weight Volume mL Oil Weight Volume mL Oil Weight Volume mL Grease Oil Weight Volume mL RUDY Ultimate 30 40 Charger Race Day 3wt Bleed 0w 3...

Страница 9: ...ttom nut Maxle insert Rebound damper shaft Compression damper Rebound adjuster mechanism Rebound adjuster adapter Top cap Volume Reducer Lockout adjuster knob Ultimate Lower leg Seal head Bottom out b...

Страница 10: ...E HAZARD Verify all pressure is removed from the fork before proceeding Failure to do so can result in injury and or damage to the fork Wear safety glasses NOTICE The Maxle inserts are reverse threade...

Страница 11: ...ound assembly from the lower leg assist in removing the rebound assembly from the lower leg Remove the rebound mechanism from the damper side of the lower Remove the rebound mechanism from the damper...

Страница 12: ...emove the spring side spring side bottom bolt Clean the bolt and set it aside bottom bolt Clean the bolt and set it aside Insert a 5 mm hex wrench Insert a 5 mm hex wrench minimum 110 mm length into t...

Страница 13: ...rom either side the press fit of the shaft s into the lower leg may drain from either side the press fit of the shaft s into the lower leg may still be engaged Reinstall the bottom bolt and bottom nut...

Страница 14: ...eg Service 5 0 H o u r S e r v i c e L o w e r L e g S e r v i c e Remove the wire spring Remove the wire spring Remove the foam rings Remove the foam rings Clean the foam rings Clean the foam rings 1...

Страница 15: ...iper seals Confirm the foam rings are installed evenly in the space under the Confirm the foam rings are installed evenly in the space under the wiper seals and do not protrude over the bushings wiper...

Страница 16: ...er handle to remove the seal tire lever handle to remove the seal Repeat on the other side Discard the wiper seals Repeat on the other side Discard the wiper seals NOTICE Keep the lower leg stable Do...

Страница 17: ...to seat the dust wiper seal into the lower leg until the seal surface is flush with the top of the lower into the lower leg until the seal surface is flush with the top of the lower leg leg Repeat on...

Страница 18: ...H o u r S e r v i c e S o l o A i r S p r i n g S e r v i c e Remove the top cap Remove the top cap Remove the top cap o ring Install a new o ring Remove the top cap o ring Install a new o ring Do no...

Страница 19: ...inside and outside of the upper tube for damage Inspect the inside and outside of the upper tube for damage NOTICE Scratches on the inside surface of the upper tube can cause air to leak If an intern...

Страница 20: ...bottom out platform bottom out bumper retaining Remove the top out bottom out platform bottom out bumper retaining ring and seal head ring and seal head from the air shaft from the air shaft Clean and...

Страница 21: ...amount of grease evenly around the end of a clean Apply a liberal amount of grease evenly around the end of a clean plastic dowel approximately 60 mm from one end Use the dowel to plastic dowel approx...

Страница 22: ...h pieces of the split keeper into the groove on the shaft then install the split keeper o ring install the split keeper o ring Do not grease the split keeper o ring Slide the bottom out platform over...

Страница 23: ...g is properly seated in the retaining ring Confirm the retaining ring is properly seated in the retaining ring groove by using the retaining ring pliers to rotate the retaining ring and groove by usin...

Страница 24: ...ut knob and remove Loosen the set screw inside the lockout knob and remove the lockout adjuster knob the lockout adjuster knob Base Base Remove the damper cap Remove the damper cap Remove the Race Day...

Страница 25: ...fety glasses Hold the damper over an oil pan Hold the damper over an oil pan Slowly Slowly compress the rebound shaft compress the rebound shaft to purge the oil from the port in the damper top cap Cy...

Страница 26: ...he rebound shaft then remove the bleed syringe from the top cap top cap Make sure the rebound shaft is fully extended and there is a small Make sure the rebound shaft is fully extended and there is a...

Страница 27: ...syringe handle down then release the plunger Allow the bladder to come to a natural resting position by waiting a few moments bladder to come to a natural resting position by waiting a few moments un...

Страница 28: ...a vertical position for five minutes This will allow the remaining bubbles to float to the top allow the remaining bubbles to float to the top Extend the rebound shaft Extend the rebound shaft Remove...

Страница 29: ...filling until the syringe stops filling Use a shop towel to cover the bleed tip and bleed port then unthread Use a shop towel to cover the bleed tip and bleed port then unthread and remove the syringe...

Страница 30: ...o clock Install the adjuster knob with the tab in the 11 o clock unlocked position then tighten the retaining screw Check the adjuster unlocked position then tighten the retaining screw Check the adj...

Страница 31: ...from the factory Do not apply extra grease to seals that already have Do not apply extra grease to seals that already have grease on them grease on them Hold the lower leg flat and inject 10 mL of sus...

Страница 32: ...damper shafts are visible through the lower leg bolt holes holes Use a pick or small long hex wrench to guide the shaft through the Use a pick or small long hex wrench to guide the shaft through the...

Страница 33: ...making sure to fully seat the rebound adjuster adapter into the bottom nut sure to fully seat the rebound adjuster adapter into the bottom nut Use a 2 5 mm hex wrench or the Rebound Adjuster to hold t...

Страница 34: ...re service recorded settings to pressurize your air spring or use the air chart on the fork s lower leg and pressurize the air spring or use the air chart on the fork s lower leg and pressurize the ai...

Страница 35: ...35 Lower Leg Installation Clean the entire fork Clean the entire fork This concludes the service of your RockShox Rudy XPLR suspension fork 12...

Страница 36: ...l Lyrik MatchMaker Maxle Maxle 360 Maxle DH Maxle Lite Maxle Lite DH Maxle Stealth Maxle Ultimate Micro Gear System Mini Block Mini Cluster Monarch Monarch Plus Motion Control Motion Control DNA MRX N...

Страница 37: ...1598 8 Chung Shan Road Shen Kang Hsiang Taichung City Taiwan R O C WORLD HEADQUARTERS SRAM LLC 1000 W Fulton Market 4th Floor Chicago Illinois 60607 U S A EUROPEAN HEADQUARTERS SRAM Europe Paasbosweg...

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