SPX Waukesha Cherry-Burrell W Series Скачать руководство пользователя страница 4

April 2008

95-03083

Page 3

Waukesha Cherry-Burrell

 Table of Contents

Waukesha Cherry-Burrell Warranty  ................................................4

Shipping Damage or Loss .............................................................................4
Warranty Claim .............................................................................................4

Safety .....................................................................................................5
Care of Stainless Steel ..........................................................................6

Stainless Steel Corrosion  ..............................................................................6
Elastomer Seal Replacement Following Passivation ....................................6
Care of Acrylic Control Top Covers .............................................................6

Introduction ..........................................................................................7

General Information ......................................................................................7
Models and Specifications  ............................................................................7
Materials .......................................................................................................7
Operating Parameter  .....................................................................................7

Temperature ......................................................................................7

Installation and Operation ..................................................................8

Routing for Compressed Air, Vent and Wiring ............................................8
Solenoids Operation ......................................................................................9

Barrel-Type Solenoid ........................................................................9
Solenoid Operation  ...........................................................................9

W60 / W80 / W90 Single Seat Solenoid and Port Arrangements  ................9
W70 Series Mix Proof and W75RS PMO Solenoid and Port Arrangements 9
Wiring and Pin Instructions: Set & Forget Switch  .......................................11
Wiring and Pin Instructions: Proximity and Micro Switches  .......................16

Maintenance .........................................................................................27

Important Safety Tips.  ..................................................................................27

Detaching Valve and Control Module from Service  ........................27

Inspection ......................................................................................................27
Maintenance Intervals ...................................................................................27
Removal from Valve and Disassembly  ........................................................27

Removal from Valve .........................................................................27
Disassembly ......................................................................................28

Assembly ......................................................................................................28
Switches ........................................................................................................28

Set & Forget Switch ..........................................................................28
Micro Switch .....................................................................................34
Proximity Switch  ..............................................................................34

Set & Forget Control Top  .............................................................................36
W-Series 2-Piece Control Module with Proximity or Micro Switches  ........38
Set & Forget, Switch-Only  ...........................................................................40
Exterior Mount Proximity Switch .................................................................41
Valve Mount Proximity Switch  ....................................................................42

Troubleshooting ...................................................................................43

Содержание Waukesha Cherry-Burrell W Series

Страница 1: ......

Страница 2: ...W Series 2 Piece Control Top and Switch Only Options Read and understand this manual prior to installing operating or servicing this equipment...

Страница 3: ...ge without notice and does not represent a commitment on the part of Waukesha Cherry Burrell No part of this manual may be reproduced or transmitted in any form or by any means electronic or mechanica...

Страница 4: ...Operation 9 W60 W80 W90 Single Seat Solenoid and Port Arrangements 9 W70 Series Mix Proof and W75RS PMO Solenoid and Port Arrangements 9 Wiring and Pin Instructions Set Forget Switch 11 Wiring and Pi...

Страница 5: ...ied including without limitation any warranty of merchantability of fitness for a particular purpose The foregoing sets forth Seller s entire and exclusive liability and Buyer s exclusive and sole rem...

Страница 6: ...ts and equipment before working on or near exposed circuit parts Locking and Interlocking Devices These devices should be checked for proper working condition and capability of performing their intend...

Страница 7: ...ight corners Clean immediately after use Do not allow equipment to set idle exposed to air with accumulated foreign material on the surface Corrosion pitting may occur when stray electrical currents c...

Страница 8: ...otect and deploy stem feedback switches and or air solenoid valves These NEMA 4X enclosures mount on top of the valve actuator An indicator stem extends into the control top providing a position measu...

Страница 9: ...de port is open For unused solenoid ports both the side and underside ports are plugged and the top threaded mount is plugged Vent air from the top of the actuator is routed through the control module...

Страница 10: ...60 W80 W90 single seat valves AR Air to raise actuator AL Air to lower actuator AA Air to air actuator AR 2 Solenoids Solenoid 1 AR Solenoid 2 Air boost AL 2 Solenoids Solenoid 1 Air boost Solenoid 2...

Страница 11: ...03083 April2008 NOTE Arrangements are the same for proximity and micro switch configurations Figure 7 Control Top Bottom View Ports 5 6 8 Figure 8 Top View No Solenoids Figure 9 Top View 1 Solenoid F...

Страница 12: ...ix Proof DC Figure 12 Strain Relief Solenoid 1 Solenoid 2 Solenoid 3 Terminal block control module use with 0 1 2 or 3 solenoids Sensor and Solenoid Wires this side of Terminal Block Cable wires this...

Страница 13: ...ray Sensor Black Sensor White Sensor Blue Sensor Pin Connector Side Pole 1 ID on this side Sensor Side Ground Wire VA100 568 Sensor and Solenoid wires this side of Terminal Block Pin Connector wires t...

Страница 14: ...Sensor Side Ground Wire VA100 570 Figure 16 12 pin Eurofast wiring Solenoid 1 Solenoid 2 Solenoid 3 Sensor and Solenoid wires this side of Terminal Block Pin Connector wires this side of Terminal Blo...

Страница 15: ...ctor inc Exton PA 19341 800 441 8246 24V DC 200mA VA100 571 Figure 18 DeviceNet Eurofast Wiring Single Seat USE 0 1 2 OR 3 SOLENOIDS AS SPECIFIED ON BILL OF MATERIAL SOLENOID LOCATION 1 SOLENOID LOCAT...

Страница 16: ...OUGH AT PORT 4 AND TOP PORT PIN 2 RED 24 VDC PIN 1 GRAY SHEILD PIN 4 WHITE CAN_H PIN 3 BLACK 24 VDC PIN 5 BLUE CAN_L V BROWN SENSOR BROWN PMO YOKE PROX I3 BLACK PMO SWITCH I2 BLACK SENSOR I1 WHITE SEN...

Страница 17: ...viceNet Card Single Seat 115761 3 Yes Yes Page 20 Fig 26 5 Pin Eurofast with DeviceNet Card Mix Proof 115761 3 Yes Yes Page 20 Fig 27 6 Pin Eurofast 113601 1 No No Page 21 Fig 28 8 Pin Eurofast 113602...

Страница 18: ...Waukesha Cherry Burrell Installation and Operation April 2008 95 03083 Page 17 Figure 20 Strain Relief Micro Switch Figure 21 Strain Relief Proximity Switch...

Страница 19: ...Installation and Operation Waukesha Cherry Burrell Page 18 95 03083 April2008 Figure 22 4 Pin Eurofast Figure 23 4 Pin Eurofast with AS I Card...

Страница 20: ...OLENOID 1 V BLUE LOWER PROX SWITCH BLUE UPPER PROX SWITCH BLACK SOLENOID 1 BLACK SOLENOID 2 BLACK SOLENOID 3 BLUE PMO YOKE SWITCH BLACK PIN 3 CONNECTOR BLUE PIN 5 CONNECTOR GRAY PIN 1 CONNECTOR WHITE...

Страница 21: ...ENOID 2 V BLUE LOWER PROX SWITCH BLUE UPPER PROX SWITCH BLACK SOLENOID 1 BLACK SOLENOID 2 BLACK SOLENOID 3 BLUE PMO YOKE SWITCH BLACK PIN 3 CONNECTOR BLUE PIN 5 CONNECTOR GRAY PIN 1 CONNECTOR WHITE PI...

Страница 22: ...Waukesha Cherry Burrell Installation and Operation April 2008 95 03083 Page 21 Figure 28 8 Pin Eurofast Figure 29 8 Pin Eurofast with 3 Wire Proximity...

Страница 23: ...Installation and Operation Waukesha Cherry Burrell Page 22 95 03083 April2008 Figure 30 10 Pin Eurofast Figure 31 10 Pin Eurofast...

Страница 24: ...Waukesha Cherry Burrell Installation and Operation April 2008 95 03083 Page 23 Figure 32 12 Pin Eurofast Figure 33 5 Pin Minifast...

Страница 25: ...Installation and Operation Waukesha Cherry Burrell Page 24 95 03083 April2008 Figure 34 6 Pin Minifast Figure 35 7 Pin Minifast...

Страница 26: ...Waukesha Cherry Burrell Installation and Operation April 2008 95 03083 Page 25 Figure 36 8 Pin Minifast Figure 37 9 Pin Minifast...

Страница 27: ...Installation and Operation Waukesha Cherry Burrell Page 26 95 03083 April2008 Figure 38 10 Pin Minifast Figure 39 10 Pin Minifast...

Страница 28: ...pecific inspection and servicing schedules to maintain efficiency and avoid unexpected shutdowns Inspect the switch settings and operation on a regular basis Maintenance Intervals Maintenance interval...

Страница 29: ...ring at the solenoid base is in place Thread the solenoid into the module base until metal to metal contact is made Do not over tighten or strip the threads 6 Connect the wiring 7 Ensure that the cov...

Страница 30: ...lectrical equipment Disconnect power before connecting the unit as shown in Figure 44 The Set Forget switch is available for installation in the 2 Piece Control Module or in a switch only configuratio...

Страница 31: ...n the programming overview Figure 48 After passing into the programming mode Teach mode the unit first expects the adjustment of the closed position however you can also start with any other position...

Страница 32: ...s the Pos push button for a minimum of 2 seconds All LED s flash 2x simultaneously The unit is in the programming mode Then only the LED closed is lit The unit is now ready for the adjustment of the c...

Страница 33: ...Position YELLOW LED C Open Position GREEN LED Figure 50 W70 and W60 3 Position Actuator Output Conditions VA100 584 A B C 1 Press the Pos push button for a minimum of 2 seconds All LED s flash 2x simu...

Страница 34: ...ut corresponding to this state is closed switched At the zones marked in white and outside the detection range zones hatched diagonally all outputs are open not switched All modes are also available w...

Страница 35: ...m shaft at 040 1 mm Figure 53 If using a micro switch place a 020 feeler gauge between the roller and the small diameter of the stem Adjust the switch toward the stem until a click is heard 2 Hand tig...

Страница 36: ...TE In this manual stem raised is understood to be when the valve stem is fully retracted into the actuator Stem lowered is understood to be when the valve stem is fully extended out from the actuator...

Страница 37: ...Parts Lists Waukesha Cherry Burrell Page 36 95 03083 April2008 Set Forget Control Top VA100 577 25 4 8 12 7 33 11 10 26 1 19 20 15 6 23 24 13 5 3 8 22...

Страница 38: ...lock Assembly 119645 22 SHCS 6 32 x 375 18 8 SS 119627 23 Effector AS I Slave Card optional 112469 24 Device Net Card Interlink 4 in 4 out optional 123648 25 Cover Assembly Standard Control Module 119...

Страница 39: ...kesha Cherry Burrell Page 38 95 03083 April2008 W Series 2 Piece Control Module with Proximity or Micro Switches 23 22 4 37 35 27 32 28 26 33 9 8 1 10 6 7 13 11 25 24 36 2 3 5 12 16 17 19 20 21 29 30...

Страница 40: ...or AS I Slave Card optional 112469 21 Device Net Card Interlink 4 in 4 out optional 123648 Cover Assembly Standard Control Module 119561 Cover Long Stroke 119562 23 Warning Label 5902473 24 Vent Plug...

Страница 41: ...O Ring see note 1 4 Screws 121658 5 Cap Screws 119625 6 Stem for 126155 kit 119677 for 126156 kit 119681 for 126157 kit 119679 126155 126156 126157 PL5027 CH129 1 Supplied with the switch not availab...

Страница 42: ...Stroke 116293 Extra Long Stroke 120319 2 Switch Block 116297 3 Switch Plate 116296 4 Washer Plain 8 18 8 Narrow 43 26 5 Proximity switch 24VDC 110VAC NC 17 79 6 Proximity switch 24VDC 110VAC NO 17 72...

Страница 43: ...2 5 3 1 VA100 580 Item Part No Modified Yoke 4AR and 4AL 110132 5AR and 5AL 112795 6AR and 6AL 114430 2 Mount Bracket 112794 3 Switch Proximity 24VDC 110AC 17 73 4 Screws 30 575 Washer 4 and 5 43 31...

Страница 44: ...sequence Check air supply Vent blocked Check control wiring and power source Check actuator vent is not blocked Valve fails to close Mechanical failure Check for debris in valve Check for loose stems...

Страница 45: ...ch is Lower Erratic Switch Alarms Switch not properly adjusted Adjust switch Condition often result of tight gap setting or adjustment too close to trigger point of stem Loose wiring Confirm wiring te...

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Страница 47: ...resentatives please visit www spxpe com SPX reserves the right to incorporate our latest design and material changes without notice or obligation Design features materials of construction and dimensio...

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