Parts List, Assembly, & Operating Instructions
Form No. 102996
SAFETY PRECAUTIONS
WARNING: To help prevent personal injury,
• Safety glasses must be worn at all times to help prevent eye injury.
• Never exceed the rated capacity of the Nut Splitter. Do not attempt to split nuts having a hex size greater
than 1-1/2" or smaller than 3/4". Maximum square nut capacity is 1-3/8" sq.; minimum is 7/8" sq.
• Position the blade so the entire thickness of the nut is cut in a single stroke.
OPERATING INSTRUCTIONS
IMPORTANT: To avoid possible equipment damage. DO NOT USE THE
NUT SPLITTER TO CUT FLANGED NUTS
.
1. Turn the body of the Nut Splitter in the Nut Splitter frame to align the laser
mark with the correct hex size of the nut you are removing. See Figure 1.
2. Place the frame around the nut. A flat of the nut must be against the flat
side of the frame. The blade must be centered and must span the entire
thickness of the nut.
3. Advance the blade against a flat of the nut until the nut cracks. This
expands the threads of the nut to make removal easier.
4. Retract the blade. In some cases, it may be possible to make a second
cut directly opposite the first cut to completely separate the nut into halves
for removal.
REPLACING THE BLADE
(Item numbers refer to the parts list)
1. With the frame (Item #6) adjusted to the "1/2 Bolt Size Std Hex" position
and with the piston fully extended to 500 to 1,000 PSI, remove the screw
(Item #8) and spacer (Item #7).
2. Turn the frame clockwise (CW) 90° as seen from the frame end. Drive out
both roll pins (Items #9).
3. Turn the frame counterclockwise (CCW) 90° and remove the old blade.
4. Insert the new blade (Item #10) so that when the roll pin holes are lined
up, the bottom of the blade is flush with the angled portion machined into
the bottom of the piston (Item #11).
Note: The bottom of the blade with
the most material (.300 from the hole centerline to bottom edge) goes
down.
5. Turn the frame clockwise (CW) 90° and re-install the roll pins (Items #9) to
flush or below.
6. Turn the frame counterclockwise (CCW) 90° and re-install the screw (Item
#8) and spacer (Item #7). The scribed line on the screw should line up
with the "1/2 Bolt Size Std Hex" as originally adjusted.
7. Retract the piston and adjust for the correct size.
Due to the various sizes and
types of nuts, it is not practical to
list maximum nut sizes for all
applications of this tool. This
chart lists general applications
based on test results and is not
intended to show the only ways
to use the tool. Contact Power
Team Technical Services
Department, for questions
involving applications not shown.
Hex Size
Bolt Size
Nut Thickness
NUT GRADE -ENGLISH
(NUT CLASS - METRIC)
2 or A
(5)
1 1/2
(36)
1
(24)
1.000
(23.2)
5 or B
(9)
1 1/2
(36)
1
(24)
.859
(20.8)
8 or C
(10)
1 5/16
(33)
7/8
(22)
.875
(22)
2H
(12)
1 3/16
(30)
3/4
(19)
.750
(19)
LASER MARK
ACROSS SCREW
FRAME
BODY
MAXIMUM CAPACITY OF THE NUT SPLITTER
Sheet No.
2 of 3
Rev 4
Date: 09 June 2005
Содержание Power Team HNS150A
Страница 6: ......
