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16

6.5.6  Alarm & Service Mode

1.  Alarm & Service Mode is active when the controller 

is in Display Mode.  It is not active in Program Mode, 

Setup Mode, or Test Mode.

2.  Local alarm consists of a blinking alarm LED and an 

alarm message display.

3.  Alarm messages have priority over Service 

messages.  Service messages have priority over 

Display Messages.

4.  After an alarm condition has been corrected, if:

a.  Alarm is “self-clearing” then,

i.  The alarm LED stops blinking (LED on); the 

alarm message continues to be displayed.

ii.  The alarm reset button must be depressed to 

clear the alarm LED (LED off) and the alarm 

message.

b.  Alarm must be manually reset, then:

i.  The alarm LED continues to blink and the 

alarm message continues to be displayed.

ii.  The alarm reset button must be depressed 

to:

1.  Clear the alarm LED (LED off)

2.  Clear the alarm message and

3.  Restart the dryer cycle. 

5.  When an alarm condition has not been corrected 

and the “alarm reset” button is pressed, the alarm 

will not clear except as follows:

a. The alarm conditions will clear for 5 seconds, 

then reappear if the alarm condition persists, this 

applies to the following alarms:

i.  Heater:  High Inlet Temperature.

ii.  Heater:  Low Temperature

iii. Humidity Sensor:  High Humidity Alarm

iv. Humidity Sensor:  Under-Range or Over-

Range Alarm

v.  Dew Point Sensor:  High Dew Point Alarm

vi. Dew Point Sensor:  Under-Range or Over-

Range Alarm

6.  There are three alarms for each tower that are trig-

gered by the tower pressure switches.  These alarms 

can occur in any operating mode (Test, Fixed, Energy 

Management, or Dew Point Demand Cycle).

 

Following is a brief description of each alarm.
a.  Left or Right tower, drying, low pressure

i.  Pressure switch open during the drying 

cycle.

b.  Left or Right tower, regenerating, high pressure

i.  Pressure switch closed while purge valve is 

open (after an initial time delay)

c.  Left or Right tower, regenerating, low pressure

i.  Pressure switch open at the end of the 

regenerating cycle.

d. On alarm condition, de-energize heat cycle, 

stop cycle sequence, display local alarm and 

de-energize common alarm relay.

e.  Alarm is self-clearing.

7.  Depressurization Failure (models 900 - 3200) - 

 

Left Tower or Right Tower Regenerating High 

Pressure Alarm
a.  If pressure switch 3PS is open during the Heating 

of Cooling Cycle, indicating pressure above the 

factory setting (refer to Electrical Schematic 

drawings at the back of this manual for set point), 

an alarm is activated.

b.  On alarm condition, the heater is de-energized, 

the purge shut-off valve (Solenoid “E”) is closed, 

the cycle sequence is stopped, a local alarm is 

displayed and the common alarm relay is de-en-

ergized.

c.  “Alarm Left Tower - Regenerating High Pressure” 

will be displayed if regenerating the left tower.

  “Alarm Right Tower - Regenerating High Pressure” 

will be displayed if regenerating the right tower.

d.  This alarm is self-clearing.

8.  The dryer is equipped with RTD temperature sensors. 

There are out of range alarms for each.
a.  The standard left tower, right tower, and heater 

RTDs (RTD1, RTD2, RTD3) are scaled from 

-20°F(-28°C) to 890°F (477°C), “Out of Range” 

conditions are as follows:

i.  Over-range - temperature above 850°F 

(454°C)

ii.  Under-range  -  temperature  below  -20°F              

(-28°C)

iii. NOTE:  The controller will annunciate a 

“Heater Overtemperature” alarm in lieu of an 

“Over Range” alarm when the heater sensor 

is disconnected.

b.  The  Energy  Management  RTD4  is  scaled  from          

-20°F(-28°C)  to  429°F(220°C),  “Out  of  Range” 

conditions are as follows:
i.  Over-range - temperatures above 400°F 

(204°C)

ii.  Under-range  -  temperatures  below  -20°F           

(-28°C)

c.  On alarm condition, a local alarm is displayed and 

the common alarm relay is de-energized.

d. Over-range and Under-range alarms are self-

clearing.

Содержание HPD Series

Страница 1: ...RVICI NG TH I S PROD UCT I N STR UCTION MAN UAL MODELS RATED FLOW MODEL REFERENCE HPD300 HPD400 HPD500 HPD600 HPD750 300 SCFM 400 SCFM 500 SCFM 600 SCFM 750 SCFM 300 400 500 600 750 HPD900 HPD1050 HP...

Страница 2: ...10 7 0 Maintenance 26 8 0 Troubleshooting 28 9 0 Purge Information 31 DRAWINGS P ID Schematic Models 300 through 600 32 P ID Schematic Models 750 through 3200 34 Electrical Schematic 460VAC 3 phase 36...

Страница 3: ...NGER WARNING and CAUTION are used to indicate hazard seriousness levels as follows DANGER Immediate hazard which will result in severe injury or death WARNING Hazard or unsafe practice which could res...

Страница 4: ...ant bed desorbs the moisture from the desiccant and carries the desorbed water out of the dryer The heater and venturi suction valve are turned off when the Heat Saver temperature sen sor detects bed...

Страница 5: ...entially cause harm to persons or property Dryer bypass piping may be installed to allow uninter rupted airflow during servicing If the downstream appli cation cannot tolerate unprocessed air for shor...

Страница 6: ...OVED FOR CLARITY P L S GAS INLET M T GAS OUTLET CONNECTION TOP VIEW R SLOT TYP 4 PLACES CENTERLINE OF CUSTOMER DRY GAS OUTLET CONNECTION H CENTERLINE OF CUSTOMER WET GAS INLET CONNECTION E MAX F G C D...

Страница 7: ...1 2 NPT 2 NPT 2 NPT 3 FLANGE 3 FLANGE 3 FLANGE 3 FLANGE 3 FLANGE 3 FLANGE 4 FLANGE 4 FLANGE 4 FLANGE T 1 1 2 NPT 1 1 2 NPT 2 NPT 2 NPT 3 FLANGE 3 FLANGE 3 FLANGE 3 FLANGE 3 FLANGE 3 FLANGE 4 FLANGE 4...

Страница 8: ...structions in the Dryer Instruction Manual 2 Remove the pipe plug or fill port flange cover where applicable from the desiccant fill port at the top of each tower Refer to Figures 3 and 3a for the fil...

Страница 9: ...sed on the on stream cham ber and open on the regenerating chamber If triggered the dryer control system will energize the red alarm LED on the control panel and de energize the common alarm relay The...

Страница 10: ...OWER INSULATION OPTIONAL HIGH TENSION ENCLOSURE CONTROL ENCLOSURE RIGHT TOWER PRESSURE GAUGE PURGE PRESSURE GAUGE REAR VIEW TOWER INLET VALVE ASME CODE TAG HOT PIPE INSULATION OPTIONAL HEATER TEMP THE...

Страница 11: ...IGHTTOWER PRESSURE GAUGE HIGHTENSION ENCLOSURE CONTROL ENCLOSURE ASME RELIEFVALVE HOT PIPE INSULATION OPTIONAL PURGE INLET CHECK VALVE IN VXD TOWER INLET VALVE ASME CODE TAG PURGE ADJUSTING VALVE REMO...

Страница 12: ...Heater is turned on The heated purge air flows through the Right Purge Check Valve down through the right tower and exits through the Right Tower Purge Exhaust Valve D The Heater is de energized when...

Страница 13: ...fler Next Purge Supply Valve E and Left Tower Purge Exhaust Valve are opened and the Heater is turned on The Venturi Blower Intake Shutoff Valve F is opened Purge air passes through the venturi blower...

Страница 14: ...FF position to en able both the dryer fault alarms and service alarms to activate the common alarm This is the default configuration Install jumper JP6 in the ON position if the common alarm is to act...

Страница 15: ...the Heated Desic cant Dryer Control a Program Mode b Setup Mode c Alarm Service Mode d Display Mode e Test Mode 2 Each Mode is described below 6 5 4 Program Mode 1 Press and hold and for 3 seconds to...

Страница 16: ...ore active screens to display Screen 7 Set Point for Dew Point Demand Control Displayed only when JP3 on DPNT CNTL SETPT XX C XXX F 1 Press to increment the setting to the desired value a Standard set...

Страница 17: ...100 F dew point dryer is 5 MBAR 0 073 PSI b The allowable range of values is 3 to 34 MBAR 0 044 to 0 493 PSI in 1 MBAR incre ments NOTE Must be set above Energy Management Maximum Vapor Pressure Set P...

Страница 18: ...egenerating high pressure i Pressure switch closed while purge valve is open after an initial time delay c Left or Right tower regenerating low pressure i Pressure switch open at the end of the regene...

Страница 19: ...TWR DEW POINT UNDER RANGE ALARM RIGHT TWR DEW POINT OVER RANGE ALARM LEFT TOWER TEMP UNDER RANGE ALARM LEFT TOWER TEMP OVER RANGE ALARM RIGHT TWR TEMP OVER RANGE ALARM RIGHT TWR TEMP UNDER RANGE ALARM...

Страница 20: ...asured moisture level exceeds the air alarm value entered through the Program Mode b Humidity Sensor i Under range RH 15 ii Over range RH 115 c RTD i Over range Temperature above 448 F 231 C ii Under...

Страница 21: ...d to the controller whether the controller is switched on or off When a service time interval expires see also 14 d below the controller operates as follows a The service LED blinks and the appropriat...

Страница 22: ...reminder filters HOURS TO SERVICE FILTERS XXXX Service reminder desiccant HOURS TO SERVICE DESICCANT XXXX Service reminder valves HOURS TO SERVICE VALVES XXXX Outlet Dew Point Displayed only if JP3 i...

Страница 23: ...pen Open Open then Closed 2PS Closed Closed then Open Open Open Open Open then Closed Closed Closed Closed Closed Closed Closed LT drying solenoid B On On On On On On Off Off Off Off Off Off LT depres...

Страница 24: ...essurized Exception If switching failure is disabled then pressure condition is ignored Screen 7 Step 7 TEST7 RT DRYING RT XX C XXX F Screen 8 Step 8 TEST8 DEPR LT LT XX C XXX F NOTE Sequence step wil...

Страница 25: ...s dust in the muffler cartridges This sometimes occurs after start up due to dusting of the desiccant during tower filling and dryer transport If the tower pressure gauge of the off stream tower rises...

Страница 26: ...ressurize 2 For models with butterfly inlet valves models 750 3200 inlet valves will remain in position Any minor leakage through the inlet valve or check valve will slowly repressurize the off line t...

Страница 27: ...ty sensor temperature F xxx ASCII representation of the humidity sensor relative humidity xxxx ASCII representation of the dew point reading F xxxx ASCII representation of the filter time to service h...

Страница 28: ...he desiccant Layer 1 must be installed first at the bottom of the vessel followed by layer number 2 etc until the complete charge of desiccant has been installed e Utilizing an appropriate sized funne...

Страница 29: ...placement may be required sooner if pressure drop across the cartridge prevents the Dew Point Analyzer from operating properly WARNING The Dew Point Analyzer filter housing is a pressure containing de...

Страница 30: ...failed to close 6 Drying tower Depressurization Valve failed to close 7 Regenerating tower Outlet Check Valve failed to close 1 Check compressor supplying dryer 2 Check equipment downstream of dryer...

Страница 31: ...rge Exhaust Valve failed to close 3 Regenerating tower Depressurization Valve failed to close 1 Check pressure switch operation using tower pressure gauge for comparison Replace switch if defective 2a...

Страница 32: ...Left Tower or Right Tower 1 Desiccant bed overloaded 2 Poor regeneration 3 Moisture probe damaged or defective 4 Loss of desiccant drying capacity 1 Check inlet air flow rate temperature and pressure...

Страница 33: ...PRESSURE PSIG PURGE SET PRESSURE PSIG MODEL ORIFICE DIA IN 300 7 32 34 58 400 1 4 34 37 500 9 32 34 47 600 5 16 34 38 750 11 32 34 46 900 3 8 34 58 1050 13 32 34 25 1300 29 64 34 38 1500 31 64 34 50...

Страница 34: ...D RTD 1 V3 V4 SOL C RTD 2 ENERGY MGMT OPTION V2 V1 SOL B SOL A SET 650 F SET 248 F SET 248 F DEWPOINTER OPTION 4PS SET 20 PSIG FALLING SET 10 PSIG 3PS 20 6 19 24 46 45 44 23 19 21 3 47 8 7 9 48 2 22 1...

Страница 35: ...INLET VALVE V1 LEFT V2 RIGHT 2 PURGE EXHAUST VALVE V3 LEFT V4 RIGHT 3 PURGE CHECK VALVE V5 LEFT V6 RIGHT 4 OUTLET CHECK VALVE V7 LEFT V8 RIGHT 6 PURGE HEATER WITH INSULATION 7 HEATER TEMPERATURE THER...

Страница 36: ...GMT OPTION SET 650 F SET 248 F SET 248 F V1 V2 SOL A SOL B DEWPOINTER OPTION EXH V10 SOL G EXH V9 SOL F SET AT 55 PSIG 4PS SET 20 PSIG FALLING SET 10 PSIG 3PS 20 6 19 24 46 45 44 23 19 21 3 47 8 7 9 4...

Страница 37: ...E P R E S S U R IZ A T IO N R E P R E S S U R IZ A T IO N S W E E P 55 3 H O L D 2 176 55 S W E E P 3 L O S S O F P O W E R H O L D FIXED CYCLE TIMING LEFT CHAMBER DRYING RIGHT CHAMBER REGEN RIGHT CH...

Страница 38: ...0 ANLG1 ANLG1 DC COM 5VDC RTD2 ANLG2 ANLG2 21 11 DC COM 12VDC RTD1 RTD1 PE PE 81 21 ENCLOSURE L N L N LOWTENSION L3 L2 4 20MA OUT TRANSMITTER DEW POINT 21 1 8W 249 OHM RED GREEN 21 20 G 1 BLACK RED 3...

Страница 39: ...AC 3 PHASE FUSED AS PERTABLE 504 505 101A 575V 115VAC 1T 2FU 1FU 3FU L2 L1 L1 L2 L3 1C1 1C2 1C3 501 502 503 4 20MA OUT ENERGY MGMT OPTION RTD4 1HTR 102 101 SOLENOIDS C AND D FOR MODELS 300 750 ONLY FO...

Страница 40: ...ENCLOSURE 22 46 6 4 11 15 17 14 2 27 58 11 23 AIR OUT LEFT CHAMBER RIGHT CHAMBER AIR IN 1 9 45 44 3 10 42 43 FRONT VIEW SIDE VIEW RIGHT CHAMBER REMOVED FOR CLARITY REAR VIEW 7 8 Phone 724 745 1555 FAX...

Страница 41: ...58360 3158360 3158360 3158360 1 1 14 Pilot Air Filter Element 3158592 3158592 3158592 3158592 1 15 Pilot Air Pressure Regulator 3154237 3154237 3154237 3154237 1 17 Exhaust Muffler 3204478 3130773 313...

Страница 42: ...kison americas am spx com Web www spx com hankison HIGHTENSION ENCLOSURE CONTROL ENCLOSURE 45 46 25 23 11 5 27 2 54 15 14 11 4 10 44 7 8 22 3 42 9 1 1A 17A 6 MODEL 750 17 2 43 FRONT VIEW SIDE VIEW RIG...

Страница 43: ...58592 3158592 3158592 3158592 1 15 Pilot Air Pressure Regulator 3154237 3154237 3154237 3154237 3154237 3154237 1 17 Exhaust Muffler 3072056 N A N A N A N A N A 2 Exhaust Muffler Replacement Core 3094...

Страница 44: ...40 Email hankison americas am spx com Web www spx com hankison HIGHTENSION ENCLOSURE CONTROL ENCLOSURE 8 7 25 22 46 6 10 4 11 15 54 2 14 5 27 11 23 1 1A 3 9 42 45 44 17A 43 FRONT VIEW SIDE VIEW RIGHT...

Страница 45: ...r Depressurization Pressure Switch 3PS 3249688 3249688 3249688 1 1 Purge Pressure Switch 4PS 3158360 3158360 3158360 1 1 14 Pilot Air Filter Element 3158592 3158592 3158592 1 15 Pilot Air Pressure Reg...

Страница 46: ......

Страница 47: ...sole option of the manufacturer The manufacturer must first authorize any service performed on the product by anyone other than the manufacturer Normal maintenance items requiring routine replacement...

Страница 48: ...treet Canonsburg PA 15317 1700 U S A P 724 745 1555 F 724 745 6040 E hankison americas spx com www spx com hankison Improvements and research are continuous at SPX Specifications may change without no...

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