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A.0100.301 – IM-FIP/08.00 EN (02/2014)

Cause

remedy

Pump is leaking

Pressure too high

Decrease pressure by increasing the

diameter of the pipings and also on any filters

installed. Clean filter if installed

Worn shaft seal

Replace shaft seal

Worn ball bearings, shaft deflection

Replace ball bearings

Common reasons for unnormal wear of the

mechanical seal
• Abrasive liquid

• Liquid is crystallizing

• Sticky liquids

Contact your supplier for further advice.

Insufficient flow

System pressure too high

Increase diameter of the pipings, clean filter if

installed.

Pump too small

Choose other pump size

Worn pump

Replace worn parts

Suction line too small or blocked

Increase diameter

Pump speed too low

Increase pump speed

Air leakage in suction line

Seal the line and the connection ports

Suction hose sucked against tank wall

Angle cut the hose

Diameter of suction/discharge line too small

for specified capacity/viscosity

Increase the diameter of the pipings

Содержание FIP - series

Страница 1: ...m ps A 0100 301 IM FIP 08 00 E N 02 2014 REVISION 08 00 ORIG I NAL I N STRUCTION S TRAN SLATION OF ORIG I NAL I N STRUCTION S READ AN D U N D ERSTAN D TH IS MAN UAL PRIOR TO OPERATI NG OR SERVICI NG...

Страница 2: ...ontact materials We hereby certify the compliance of the materials coming into contact with food during the intended use with the general requirements as of the date of this Declaration of Regulation...

Страница 3: ...6 1 Pump sizes FIP20S FIP65S 12 1 6 2 Pump sizes FIP25B and FIP40B 12 1 6 3 Capacity range FIP20S FIP65S 13 1 6 4 Capacity range FIP25B 14 1 6 4 1 Neoprene standard pressure impellers 14 1 6 4 2 Neopr...

Страница 4: ...ectional drawings and Spare part lists 24 5 1 Drawing Bronze pumps B Flange mounted 24 5 2 Spare part list FIP25B and FIP40B Flange mounted 25 5 3 Drawing Bronze pumps B Pedestal mounted 26 5 4 Spare...

Страница 5: ...on Check the consignment for damage immediately on arrival and make sure that the name plate type designation is in accordance with the packing slip and your order In case of damage and or missing par...

Страница 6: ...posed equipment If the pump handles liquids hazardous for person or environment some sort of container must be installed into which leakage can be led If the surface temperature of the system or parts...

Страница 7: ...er be bolted to the foundation or be fitted with rubber clad feet The pipe connections to the pump must be stress free mounted securely fastened to the pump and well supported Incorrectly fitted pipe...

Страница 8: ...ixed guard to protect the users and operator from fastening and injuring themselves on the rotating shaft shaft coupling The pump unit is supplied with factory mounted guards with certified maximum ga...

Страница 9: ...rtial vacuum is created as the volume increases between the flexible impeller wings at the inlet port The resulting suction draws the liquid into the pump The rotating impeller carries the liquid from...

Страница 10: ...version B Bronze 4 Port connection FIP 20 25SI FIP 25 40B BSP BSP thread hose combination NPTF NPTF thread hose combination FIP 40 50 65SI BSP BSP thread NPTF NPTF thread FIP 20 25 40 50 65SH DIN DIN...

Страница 11: ...01 Carbon ceramic nitrile 03 Silicon carbide silicon carbide FPM DIN ISO FKM ASTM on request only 06 FDA Approved mechanical seal 8 Shaft end P Pedestal F Flange for IEC motor 80 FIP 20 25 Pedestal s...

Страница 12: ...S 803S Double flat Neoprene Std 0 19 6 36 4 1 3 4 0 FIP50S 809S Double flat Neoprene IP 6 22 2 42 0 1 8 5 0 FIP50S 809S 4 Double flat Neoprene FDA Milk 4 22 2 42 0 1 3 4 0 FIP65S 815S Double flat Neop...

Страница 13: ...500 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 FIP20 FIP25 FIP40 FIP65 FIP50 FIP25 FIP50 FIP40 FIP65 FIP20 FIP65 FIP25 FIP40 FIP20 FIP50 A 0100 301 IM FIP 08 00 EN 02 2014 FIP range at 1450 rpm 1 6 3 Capacit...

Страница 14: ...based on water at 20 C 1 6 4 2 Neoprene high pressure impellers Curves based on water at 20 C 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 0 10 20 30 40 50 60 70 80 90 100 110 1 400 rpm 2 000 rpm 900 rpm 700 r...

Страница 15: ...oprene high pressure impellers Curves based on water at 20 C l min Bar l min Bar 0 0 0 5 1 0 1 5 2 0 2 5 0 50 100 150 200 250 300 F l o w l i t m i n 100 rpm 700 rpm 900 rpm 1 400 rpm 2 000 rpm 2 500...

Страница 16: ...f the impeller 2 2 Pump body 2 2 1 Body executions The FIP range is available in 3 different pump body executions Hygienic stainless steel AISI 316 polished according to sanitary standards Stainless s...

Страница 17: ...proved for food applications 2 4 2 Lip seals Recommended for sticky and viscous liquids as lip seals do not require as much lubrication as mechanical seals 2 5 Impellers The impeller is a wearing part...

Страница 18: ...performance will be reduced and the service life of the impeller will be shortened For higher temperatures please consult your supplier 2 6 Storage A pump which is not installed immediately should be...

Страница 19: ...at max 1 450 rpm Pedestal mounted pumps FIP20 4 0 bar at max 2 800 rpm FIP25 2 5 bar at max 2 800 rpm FIP25 4 0 bar at max 1 450 rpm FIP40 2 5 bar at max 2 000 rpm FIP40 4 0 bar at max 1 450 rpm FIP50...

Страница 20: ...he suction side it ought to be reinforced Make sure that all pipes to and from the pump are clean from scraps slag and other particles that would damage the pump See to it that all pipe lines are corr...

Страница 21: ...ure that the pump is operating within the limits Before intervening in the pump system the power must be shut off and the starting device be locked If the pump has not been in operation for a longer p...

Страница 22: ...r and shaft seal See drawing sections 5 1 5 3 5 5 and 5 7 1 If check valves are installed close the valves on both sides of the pump and drain the pump 2 Remove the front cover 2 and gasket 3 Remove t...

Страница 23: ...earing assembly 5 Press off the ball bearings from the shaft and remove the retaining ring 17 and spacer 18 6 Press out the lip seal 14 if necessary to change 7 Clean all parts that are going to be re...

Страница 24: ...24 26 6 7 29 31 30 27 28 8 1 5 9 3 22 4 2 24 23 21 A 0100 301 IM FIP 08 00 EN 02 2014 5 0 Sectional drawings and Spare part lists 5 1 Drawing Bronze pumps B Flange mounted...

Страница 25: ...1 1 2 5 1 Mechanical seal SS shaft Carbon Ceramic Nitrile M01 09 45860 01 09 45860 13 6 1 Motor flange Flange 01 24252 01 24255 7 1 Shaft SS 01 45780 01 45766 8 2 Screw stud 01 45779 01 45765 9 1 O ri...

Страница 26: ...26 6 9 4 17 18 7 19 20 32 16 14 13 15 8 24 5 3 21 23 22 2 1 A 0100 301 IM FIP 08 00 EN 02 2014 5 3 Drawing Bronze pumps B Pedestal mounted...

Страница 27: ...estal 01 24248 01 24249 7 1 Shaft SS 01 35072 01 35041 8 2 Screw stud 01 45784 01 45770 9 1 O ring Nitrile front cover 0 2172 024 0 2173 459 1 O ring FPM DIN ISO FKM ASTM front cover 0 2172 023 13 1 R...

Страница 28: ...28 16 8 12 14 15 7 13 6 10 11 11 5 SI 4 3 9 17 2 1 5 SH A 0100 301 IM FIP 08 00 EN 02 2014 5 5 Drawing Stainless steel pumps S Flange mounted...

Страница 29: ...7 07 09 46687 11 09 46687 14 1 Pump body CLP SH SH CLP 01 24774 1 01 24775 1 01 24776 1 01 24777 5 1 Mechanical seal SI Carbon Ceramic Nitrile M01 09 46686 02 09 46686 02 09 46686 06 09 46686 05 1 Mec...

Страница 30: ...20 7 32 14 6 9 16 13 2 4 3 15 23 12 21 22 1 5 SI 5 SH 5a 8 17 18 19 20 7 32 14 6 9 16 13 2 4 3 15 23 12 21 22 1 5 SI 5 SH 5a A 0100 301 IM FIP 08 00 EN 02 2014 5 7 Drawing Stainless steel pumps S Ped...

Страница 31: ...24776 3 01 24777 01 24778 5 1 Mechanical seal SI Carbon Ceramic Nitrile M01 09 46686 01 09 46686 01 09 46686 05 09 46686 05 09 46686 09 1 Mechanical seal SH FDA Carbon Ceramic EPDM M06 09 46686 03 09...

Страница 32: ...P R IEC motor size Weight kg pump motor FIP25B 80 68 75 13 10 125 150 100 140 140 126 50 38 BSP 1 NPTF 1 80 12 8 FIP40B 90 85 85 16 10 140 167 100 165 167 127 58 63 BSP 1 1 2 NPTF 1 1 2 90 18 2 A B1 B...

Страница 33: ...57 155 5 127 55 55 FIP40SH 90 80 80 94 99 5 10 140 167 100 157 155 5 127 55 38 FIP50SI 100 110 6 5 12 160 188 140 208 214 167 69 67 FIP50SH 100 110 110 124 121 5 6 5 12 160 188 140 208 214 167 69 51 S...

Страница 34: ...IP50SI 100 110 6 5 11 75 105 70 25 75 91 5 331 105 67 FIP50SH 100 110 110 124 121 5 6 5 11 75 105 70 25 75 91 5 331 105 51 FIP65SI 112 115 10 11 100 130 70 45 70 97 5 357 100 84 FIP65SH 112 115 115 13...

Страница 35: ...ler material Pump is not priming Wrong rotation of the pump Reverse rotation Loose front cover screws Tighten the screws according to section 2 9 Tightening torque for cap screws Torn front cover gask...

Страница 36: ...id is crystallizing Sticky liquids Contact your supplier for further advice Insufficient flow System pressure too high Increase diameter of the pipings clean filter if installed Pump too small Choose...

Страница 37: ...er Reduce inlet pipe length and restrictions Problem 2 End faces hard polished cracked looks like carbon Some or all vanes completely missing in severe cases Causes Dry running Precautions Do not run...

Страница 38: ...for long term storage Keep it in a dark and cool place Refit the impeller to rotate in opposite direction Problem 5 Worn vane tips and faces Worn impeller drive Causes Abrasive wear from pump or flui...

Страница 39: ...Johnson Pump and the stylized JP logo are registered trademarks of SPX Corporation...

Страница 40: ...of construction and dimensional data as described in this bulletin are provided for your information only and should not be relied upon unless confirmed in writing Please contact your local sales repr...

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