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Control Unit

CU4 Direct Connect

Instruction Manual: UK-3

Control Unit CU4 Direct Connect UK-3 / 20.04.2011

UK

APV

6.

Electronic module

6.4.

Connections

Sensors to detect the valve positions:

Internal sensors:

Hall effect sensors,

APV type H 320385

UB 4,75-5,25 VDC

operating distance according to

APV specification

External sensors:

Inductive proximity switches,

APV type H 208844

UB 4,75-5,25 VDC

operating distance according to

APV specification

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Содержание APV CU4

Страница 1: ...Instruction Manual Read and understand this manual prior to operating or servicing this product CU4 Direct Connect Control Unit Form No H323871 Revision UK 3 Translation of original manual...

Страница 2: ......

Страница 3: ...oid valves 4 7 Throttling function 4 8 NOT element 5 Adapter for valves 15 5 1 Adapter for valves with turning actuator e g butterfly valves 5 2 Adapter for single seat and change over valves SW4 M4 e...

Страница 4: ......

Страница 5: ...Pneumatic Air Connection 1 Abbreviations and Definitions 2 Safety Instructions 2 1 Sentinels Symbol Meaning Danger Direct danger which can lead to severebodily harm or to death Caution Dangerous situa...

Страница 6: ...ting conditions and permissible data specified in the data sheets of the control unit for process valves should be strictly adhered to The operator is committed to operating the control unit in faultl...

Страница 7: ...ied personnel must get a special training with regard to possible risks and must know and observe the safety instructions indicated in the operating manual Work at the electrical installation may only...

Страница 8: ...xternal indiciation of the valve positions 3 2 Design of CU4 Direct Connect fig 3 2 The Control Units CU4 Direct Connect mainly consists of the following components 1 The Control Unit base with integr...

Страница 9: ...ich is easy to operate The electronic module installed in the control unit fulfils the task to process the electric signals from the control to control the solenoid valves and to evaluate the feedback...

Страница 10: ...by an optical window in the cover the control unit Beside the open and closed valve position the existence of the operating voltage as well as different diagnostic information are indicated Chapter 6...

Страница 11: ...ressed air via NOT element A1 exhaust air with exhaust silencer CU43 M DC design for double seat mixproof valves with seat lift P air supply with integrated particle filter Y1 pneumatic air connection...

Страница 12: ...valve The base of the control unit is equipped with a pressure relief valve Which prevents an inadmissible pressure build up in the inner control unit If required the pressure relief vents into the c...

Страница 13: ...diagram 1 Power Power DO Valve closed DO Valve open DO Common DI Main Valve Not used Not used DI Common 5V DC Sensor 1 Gnd 5V DC Sensor 2 Sensor 1 Valve open Sensor 2 Valve closed Gnd Solenoid valve...

Страница 14: ...ram 1 Power Power DO Valve closed DO Valve open DO Common DI Main Valve Not used Not used DI Common 5V DC Sensor 1 Gnd 5V DC Sensor 2 Sensor 1 Valve open Sensor 2 Valve closed Gnd Solenoid valve Throt...

Страница 15: ...EMV 1 EMV 2 EMV 3 Abluft Exhaust Abluft Exhaust IN Luft air 1 Power Power DO Valve closed DO Valve open DO Common DI Main Valve DI upper Seat lift seat lift cylinder lower valve seat main cylinder an...

Страница 16: ...illation EN60068 2 6 safety of machinery DIN EN ISO 13849 1 air hose 6 mm OD pressure range 6 8 bar compressed air quality quality class according to DIN ISO 8573 1 content of solid particles quality...

Страница 17: ...y be necessary to slacken the actuation of the valve in order to prevent pressure hammers in the piping installation For this purpose the supply and exhaust air of the first solenoid valve can be adju...

Страница 18: ...nect Instruction Manual UK 3 Control Unit CU4 Direct Connect UK 3 20 04 2011 UK APV 5 Adapter Adapter for different process valves 5 1 Valves with turning actuator e g butterfly valves 5 3 Double seat...

Страница 19: ...versatile connections All operating ranges within the electronic module such as the control of the solenoid valves position feedback and LED indication are separated galvanically and can thus be oper...

Страница 20: ...al for digital output to valve position indication 6 DI Main Valve Digital input to control 1st solenoid valve valve open 7 DI Upper Seat Lift Digital input to control 2nd solenoid valve seat lifting...

Страница 21: ...om electronic module Dig input DI 15 48 V AC DC Imax 1mA 24VDC Dig output DO Umax 48V AC DC Imax 150mA RI 5 6 Ohm 100mA Voltage supply of sensors 5 VDC 5 Power consumption Minimum about 20mA at 24VDC...

Страница 22: ...tronic module 6 4 Connections Sensors to detect the valve positions Internal sensors Hall effect sensors APV type H 320385 UB 4 75 5 25 VDC operating distance according to APV specification External s...

Страница 23: ...valve wire fracture Solenoid Main colour blue permanent light 1st main solenoid valve 1 controlled Solenoid Main upper seat lower seat colour blue 1 blink 3rd solenoid valve for upper seat lift 2 con...

Страница 24: ...functional units galvanically isolated Example 3 Example 4 Example 2 Example 1 15 48VDC DC Gnd 1 2 3 4 5 6 7 8 9 15 48VDC Power Power DO Valve closed DO Valve open DO Common DI Main Valve DI lower Se...

Страница 25: ...20385 UB 4 75 5 25 VDC operating distance according to APV specification 7 3 Adjustment of valve position feedback By turning of the adjustment screws on which the Hall effect sensors are installed th...

Страница 26: ...ings on the lower side of the adapter and in the groove of the air transfer stud 2 Install operating cam with shaft rod prolongation Secure with Loctite semi solid and fasten it 3 Place the control un...

Страница 27: ...ary Exhaust air As a standard the exhaust air connection is equipped with a silencer If required the silencer can be removed and the exhaust air can be hosed separately when it must be led off to the...

Страница 28: ...llocation applies Closed valve position feedback sensor 1 controlled For the adjustment Hall sensor 1 with non controlled controlled solenoid valve 1 is moved into the required position by turning the...

Страница 29: ...ta carrier or influence electronic and mechanic components Assembly of the Control Unit on the valve 1 Assembly of the adapter on the single seat valve Fasten with 4 screws 2 Secure operating cam with...

Страница 30: ...e actuator during the assembly of the pressure reducing valve Exhaust air As a standard the exhaust air connection is equipped with a silencer If required the silencer can be removed and the exhaust a...

Страница 31: ...applies Closed valve position feedback sensor 1 controlled For the adjustment Hall sensor 1 with non controlled controlled solenoid valve 1 is moved into the required position by turning the adjustmen...

Страница 32: ...t 4 Attach the clamp rings and fasten them with the screws 5 Assemble the external proximity switches at the actuator 29 Control Unit CU4 Direct Connect Instruction Manual UK 3 Control Unit CU4 Direct...

Страница 33: ...ir connection Y3 with the valve actuator seat lifting lower valve seat Exhaust air As a standard the exhaust air connections A1 and A2 are equipped with a silencer If required the silencer can be remo...

Страница 34: ...es is essential 8 3 4 Start up After proper assembly and installation of the control unit start up can be undertaken as described below 1 Switch on the air supply 2 Switch on the voltage supply 3 Chec...

Страница 35: ...apter hexagon socket wrench 3 mm Assembly disassembly electronic module torx wrench TX20 screwdriver 3 5 mm Assembly disassembly feedback unit torx wrench TX15 Assembly disassembly electronic modules...

Страница 36: ...noid valves Release the cable from the terminal strip all terminals 1 15 Release and remove the 3 screws 20 TX20 Replace the electronic module Assembly in reverse order Feedback unit Before releasing...

Страница 37: ...cabeling to the electronic module LED indication is missing Check operating voltage Check cabeling to the electronic module Control Unit CU41 installed on Butterfly valves Movement of valve flap is mi...

Страница 38: ...le seat valves Valve position movement is missing with actuated solenoid valve Check if right control unit is installed Check label in type window of control unit CU43 M Direct Connect 3 EMV solenoid...

Страница 39: ......

Страница 40: ...tion Design features materials of construction and dimensional data as described in this bulletin are provided for your information only and should not be relied upon unless confirmed in writing Pleas...

Страница 41: ...na Germany RN 01 044 4 Weitergabe sowie Vervielf ltigung dieser Unterlage Verwertung und Mitteilung ihres Inhalts nicht gestattet soweit nicht schriftlich zugestanden Versto verpflichtet zum Schadense...

Страница 42: ......

Страница 43: ...6 1 H320385 quantity Beschreibung item Datum 11 08 Name Peters 07 08 08 08 Peters Peters APV Rosista GmbH D 59425 Unna Germany RN 01 044 4 Blatt 2 von 4 D Schulz 08 45 125 93 ref no CU43 M WS Nr H320...

Страница 44: ......

Страница 45: ...1 Elbow connector G1 8 6x1 08 60 751 93 Elbow connector G1 8 6x1 W Verschraubung G1 8 1 4 OD Elbow connector G1 8 1 4 OD 1 4301 PA 1 4301 PA 1 4301 PA 1 4301 PA W Verschraubung G1 8 1 4 OD Elbow conne...

Страница 46: ......

Страница 47: ...125 A2 67 01 003 13 H79576 ref no 22 1 Scheibe A 3 2 DIN9021 A2 washer A 3 2 DIN9021 67 01 001 12 H320404 1 CU4 berstr mventil PPS CU4 pressure relief valve 08 46 037 93 H320352 24 1 O Ring 120 32 x 2...

Страница 48: ......

Страница 49: ...ft Spliethoff Weitergabe sowie Vervielf ltigung dieser Unterlage Verwertung und Mitteilung ihres Inhalts nicht gestattet soweit nicht schriftlich zugestanden Versto verpflichtet zum Schadensersatz un...

Страница 50: ......

Страница 51: ...21988 H320475 H321987 H320476 08 48 610 93 08 46 572 93 H319875 08 46 571 93 08 46 571 93 08 46 570 93 H319875 H319876 H319874 H319874 H319874 08 46 570 93 08 46 570 93 08 46 569 93 08 46 569 93 H3198...

Страница 52: ......

Страница 53: ...Nr WS Nr WS Nr ref no NBR 58 06 039 83 ref no ref no CU4 S material WS Nr CU4 Smini ref no CU4 Smax CU4 T CU4 Tmax RN 01 044 3 Gepr ft Name APV Rosista GmbH D 59425 Unna Germany Blatt 3 von 3 Datum 01...

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