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KGE/EN (1711) 6.5

Parts

KGE

10.3

Parts list and sectional drawing KGE



, Bearing bracket 0, KGE12(b)-5 /

KGE12-6

Figure 19:

Item Qty Description

Material

Item Qty Description

Material

0100

1 pump casing

cast iron

0620

1 plug

steel

0120* 1 impeller

cast iron/bronze 0640

1 window cover

cast iron

0130

1 suction cover

cast iron

0650* 1 gasket

0140

1 intermediate cover

cast iron

0660

6 hex bolt

steel

0210* 1 valve

steel 1010

1 bearing housing

cast iron

0220

4 ring

stainless steel

1050

1 pump shaft

stainless steel

0230

1 washer

steel

1060

1 bearing cover

steel

0240* 2 gasket

1070

1 support ring

steel

0250* 1 gasket

1080

1 washer

steel

0300

1 name plate

stainless steel

1090

1 washer

steel

0310* 1 seal ring

carbon

1100

1 circlips

spring steel

0320* 1 counterseal ring

ceramic

1110

1 Seeger “L” ring

spring steel

0500

4 hex bolt

steel

1120

1 key

steel

0510

4 hex bolt

steel

1150* 1 lip seal

NBR

0520

1 Allen bolt

steel

1160

1 drain plug

steel

0540

4 self tapping rivet

aluminium

1170* 2 ball bearing

steel

0550

1 key

stainless steel

1200

1 plug

polypropylene

0560

1 spring washer

spring steel

0620

0100

0210

0510

0130

0250

0520

0560

0660

0640

0650

0230

0120

0550

0240

1100

1160

1010

1170

1170 1060

1060

1120

0220

0500

0310

0140

1050

1070

1090

1150

1200

0540

0300

1080

1110

0.1

0.1
0.5

0.5

MAX.

MIN.

Содержание Johnson pump

Страница 1: ...KGE EN 1711 6 5 KGE Orginal instructions Read and understand this manual prior to operating or servicing this product INSTRUCTION MANUAL Self priming centrifugal pump...

Страница 2: ......

Страница 3: ...fers may only be put into operation after they have been installed in the way prescribed by the manufacturer and as the case may be after the complete system of which these pumps form part has been ma...

Страница 4: ...2 EC EN 1609 5 9...

Страница 5: ...ught to the notice of third parties without our prior written consent SPXFLOW is a global multi industry manufacturing leader The company s highly specialized engineered products and innovative techno...

Страница 6: ...4 INT EN 1512 1 2...

Страница 7: ...ling 12 2 General information 13 2 1 Field of application 13 2 2 Inadvisable use 13 2 3 Type designation 14 2 4 Materials 14 2 5 Selfpriming action 14 3 Installation and preparation start up 17 3 1 Ge...

Страница 8: ...earings 36 7 5 Motor replacement KGEF 36 7 5 1 Motor disassembly 36 7 5 2 Motor assembly 36 7 6 Waste handling material recycling 36 8 Technical specifications 37 8 1 Technical data 37 8 2 Survey curv...

Страница 9: ...ectional drawing KGE Bearing bracket 2 KGE22 6 50 10 9 Parts list and sectional drawing KGEF Bearing bracket 00 0 and 0 51 10 10 Parts list and sectional drawing KGEF Bearing bracket 1 and 2 KGEF18 4...

Страница 10: ...8 KGE EN 1711 6 5...

Страница 11: ...you have any further questions or wish to receive additional explanation regarding specific matters concerning your pump adjusting assembly disassembly which are not included in this instruction manu...

Страница 12: ...he machine delivered will only be guaranteed if it is used in the manner intended in accordance with instructions in this manual On completion of work all safety and protective facilities must be rein...

Страница 13: ...delivery Check immediately upon receipt for any damage and that the goods are conform to the delivery note Have the carrier report in writing any damage or missing items Each pump has a serial number...

Страница 14: ...handling Pumps or pump units are often too heavy for manual repositioning Consult chapter 8 Technical specifications of your pump and do use the proper transport and lift tools Leave movement of pump...

Страница 15: ...Viscosities up to 150 mPa s In pumping viscous liquids you should allow for a decrease in hydraulic performance and an increase in power Please ask our advice Max system pressures max working pressur...

Страница 16: ...with air contained the volute This causes the liquid to return to the volute with some pumps the liquid flows back through the impeller inlet where it is aerated and then de aerated again in the uppe...

Страница 17: ...r the aspirated air to escape without back pressure in the discharge line open valves The pump has a non return valve so the suction and discharge lines can not be siphoned empty when the pump has bee...

Страница 18: ...16 General information KGE EN 1711 6 5...

Страница 19: ...ake sure that a guard offers protection against rotating parts when running the pump Mount any parts that may have been supplied separately In case the pump is provided with an isolation special atten...

Страница 20: ...acement of the ends of the pump and motor shafts As a point of departure for determining the permitted forces and torques on the flanges the following maximum values for the radial displacement of the...

Страница 21: ...tor shaft alignment and if necessary realign as follows The KGEF close coupled pump can be fastened directly on a foundation realignment is not necessary 3 5 2 Alignment pump unit Place a ruler A on t...

Страница 22: ...hether the seal chamber is filled with oil If not fill with lubricant Never allow the seal to run dry Check whether the pump shaft turns freely Do this by turning the shaft end a few times by hand Fil...

Страница 23: ...motor protection switch to the nominal current absorbed by the motor So as to be able to work safely on a pump set one must install a circuit breaker as close as possible to the machine It also is adv...

Страница 24: ...oltage specifications Motor 230 V 230 V Single phase motors which are connected between the live and the neutral or on 230V between the phases 230 400 V These motors can be connected in a circuit of 2...

Страница 25: ...fication has the same meaning as 400 V For other voltages and circuit frequencies please ask our advice 3 8 Combustion engines The regulations for combustion engine are included with the delivery of t...

Страница 26: ...on for a short time Immediately switch the motor off if the direction of rotation is found to be wrong To change the direction of rotation switch L1 with L2 or L3 Refer to wiring diagram on the motor...

Страница 27: ...onditions given in the performance curve refer to chapter 8 Technical specifications If the pump is used in unusual conditions e g in the cavitation zone or wholly above the curve the noise level can...

Страница 28: ...ng Because the pump could have been used for corrosive or poisonous liquids it should first be thoroughly rinsed out Flushing the pump out is necessary because the origin of the liquid which it contai...

Страница 29: ...rmined and the problem solved Table 3 Most frequently occurring failures Symptoms Causes Failure to deliver liquid A B C D E Pump does not deliver rated capacity A C D E F G H N Pump does not develop...

Страница 30: ...E Pump not up to rated speed F Foreign matter in pump G Air leaks in suction line H Viscosity greater than rated K Gas or vapour in liquid L Speed too high M Total head lower than rated N Total head...

Страница 31: ...t to drain completely Ensure that the working area is clean because certain parts such as the mechanical shaft seals are extremely vulnerable and others have very close tolerances Installation operati...

Страница 32: ...and hot temperatures is advised 6 5 Ball Bearings The ball bearings are sealed and packed with grease relubrication is not necessary The lifetime of the bearings of the most heavily loaded pump is 10...

Страница 33: ...is decline in the performance characteristics of the pump when neither the installation nor the working point have been changed it is 90 certain that there is wear on the impeller How quickly this wea...

Страница 34: ...32 Maintenance KGE EN 1711 6 5...

Страница 35: ...ler bolt When Loctite is used first degrease the parts properly The Loctite must be applied in sufficient quantities both internally and externally and the bolts tightened up to the torque settings sh...

Страница 36: ...eck that its position is square with the shaft 2 When an impeller is assembled with a key 0550 neither the key nor the keyways in the shaft or impeller must be adjusted 3 Insert the same number of gas...

Страница 37: ...et group 0 and 00 O ring 7 4 Replacement of the bearings The ball bearings are sealed and grease packed so they are lubricated for life 7 4 1 Disassembly of the ball bearings 1 Disassemble the impelle...

Страница 38: ...placement KGEF Also refer to sectional drawings 7 5 1 Motor disassembly 1 Disassemble pumpcasing from lantern piece loosening bolts 0500 bearing bracket group 1 and 2 0770 2 Disassemble the impeller a...

Страница 39: ...kg 15 17 26 30 30 40 40 40 46 65 90 110 KGEF kg 24 27 41 43 45 73 71 82 77 100 135 Bearings Inboard bearing 6303 6305 7305 6306 6308 Outboard bearing 6203 6305 6305 6306 6308 Drive Maximum speed Direc...

Страница 40: ...38 Technical specifications KGE EN 1711 6 5 8 2 Survey curve n 2900 min 1 Figure 14...

Страница 41: ...KGE EN 1711 6 5 Dimensions 39 KGE 9 Dimensions 9 1 KGE Pump with bare shaft end Figure 15...

Страница 42: ...4j6 24j6 24j6 24j6 32k6 Tb 308 325 372 393 393 434 415 415 430 490 515 640 Va 95 95 100 100 100 125 125 125 125 100 125 125 Vb 160 160 190 190 190 190 212 212 212 212 250 280 Vc 190 190 225 225 225 22...

Страница 43: ...tamax 412 430 500 485 510 590 600 610 610 650 730 Va 95 95 100 100 100 125 125 125 125 100 125 125 Vb 160 160 190 190 190 190 212 212 212 212 250 280 Vc 190 190 225 225 225 225 247 247 255 265 320 345...

Страница 44: ...0 105 120 120 120 120 135 175 Ff 450 450 450 450 450 500 560 560 560 560 630 900 Fg 630 630 630 630 630 710 800 800 800 800 900 1250 Fh 35 35 35 35 35 40 45 45 45 45 56 80 B 225 225 225 225 225 225 30...

Страница 45: ...e following data 1 Your address 2 The quantity the item number and the description of the part 3 The pump number The pump number is stated on the label on the cover of this manual and on the type plat...

Страница 46: ...asket 1080 1 ring steel 0300 1 name plate stainless steel 1100 1 Seeger L ring spring steel 0310 1 seal ring carbon 1110 1 circlips spring steel 0320 1 counterseal ring ceramic 1120 1 key steel 0500 4...

Страница 47: ...teel 0300 1 name plate stainless steel 1090 1 washer steel 0310 1 seal ring carbon 1100 1 circlips spring steel 0320 1 counterseal ring ceramic 1110 1 Seeger L ring spring steel 0500 4 hex bolt steel...

Страница 48: ...r steel 0230 1 washer steel 1090 1 nilos ring steel 0240 2 gasket 1100 1 circlips spring steel 0250 1 gasket 1110 1 Seeger L ring spring steel 0300 1 name plate stainless steel 1120 1 key steel 0310 1...

Страница 49: ...stainless steel 1080 1 washer steel 0310 1 seal ring carbon 1090 1 washer steel 0320 1 counterseal ring ceramic 1100 1 circlips spring steel 0500 4 hex bolt steel 1110 1 Seeger L ring spring steel 051...

Страница 50: ...0310 1 seal ring carbon 1100 1 circlips spring steel 0320 1 counterseal ring ceramic 1110 1 Seeger L ring spring steel 0500 4 hex bolt steel 1120 1 key steel 0510 4 hex bolt steel 1150 1 lip seal NBR...

Страница 51: ...l seal BVVGG 2010 1 bearing bracket cast iron 0410 1 gasket for 0150 2100 1 pump shaft stainless steel 0420 1 gasket for 0140 2110 2 bearing cover steel 0430 1 gasket for 0160 rubber 2120 1 washer sta...

Страница 52: ...cast iron 0170 1 suction valve steel rubber 2100 1 pump shaft stainless steel 0380 1 mechanical seal BSVGG 2110 2 bearing cover steel 0410 1 gasket for 0150 2300 1 key stainless steel 0420 1 gasket f...

Страница 53: ...3 and KGEF11 4 Figure 25 Item Spare part Remark Qty Description Material 0110 1 lantern piece cast iron 0140 1 intermediate piece cast iron 0330 a 1 tolerance ring stainless steel 0340 1 deflector ru...

Страница 54: ...el 0450 1 gasket for 0350 0740 4 tap bolt steel 0870 2 hex bolt steel 0880 2 spring washer spring steel 2340 1 spring washer stainless steel 0770 0770 0440 0440 0700 0700 0701 0701 0730 0730 0430 0430...

Страница 55: ...er will only be dealt with if this order form has been correctly completed and signed FAX Nr ADDRESS Order date Your order number Pump type Execution Quantity Item No Part Article number pump Delivery...

Страница 56: ...54 ORDFORM 1512 3 3 EN...

Страница 57: ...dwide locations approvals certifications and local representatives please visit www spxflow com johnson pump SPXFLOW Corporation reserves the right to incorporate our latest design and material change...

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