SPX FLOW DH-2100 Скачать руководство пользователя страница 13

13

80

79

78

77

76

75

70

64

60

57

  ___

___

___

___

___

132

123

115

108

102

3.1.1.2

 

Automatic Purge Saving System Control Board

  

 3.1.1.2.1 Voltage selection - Set the voltage selection

switch located at the lower edge of the power board for the
proper voltage.

NOTE:

Make certain that paper insulation in front of battery has been
removed.
   

3.1.1.2.2 Cycle selection

A cycle selector allows two choices in the fixed cycle mode and
three in the demand cycle mode. Cycle selection is accom-
plished by depressing the cycle selector switch repeatedly until
the light indicating the desired cycle mode illuminates.
1) Fixed cycle mode
   10 minute 
- in this mode the dryer switches towers every 5
    minutes. With 100

°

F (38

°

C) inlet air, a -40

°

F (-40

°

C) pres-

   sure dew point is produced.
   4 minute - In this mode the dryer switches towers every 2
   minutes. With 100

°

F (38

°

C) inlet air, a -100

°

F (-73

°

C)

   pressure dew point is produced.
(2) Demand Cycle Mode
In this mode the dryer switches when the desiccant bed is
loaded as signalled by a calculated temperature rise.  Unit can
be set to produce three outlet dew points, -40

°

F (-40

°

C), 0

°

F

(-17.8

°

C) and 40

°

F (4.4

°

C).

NOTE:

Automatic control will begin 1/2 cycle after start-up.

NOTE:

If a cycle change is made while dryer is operating, dryer will
finish previous cycle (right tower drying terminates) before
changing. Indicating light of newly selected mode will blink until
changeover is complete. If it is necessary to begin a new
selection immediately, shut unit off and on. (This is not
recommended if either tower is in the regeneration mode since
rapid repressurization could result.)

NOTE:

If switching to a cycle mode producing a lower dew point (e.g.
0

°

F to -40

°

F  [ -17.8 to -40

°

C] ) while dryer is operating, one or

two days of operation may possibly be needed before the new
dew point is achieved.

   3.1.2 SLOWLY pressurize dryer to full line pressure (open
inlet valve, outlet valve remains closed).

NOTE

During initial start-up check entire system for leaks. If neces-
sary, depressurize and correct any leaks.

   3.1.3 Energize dryer using the power switch located on the
control panel.

NOTE

Standard controller - Switching failure alarm: alarm (light) may
be activated if unit is energized before it is pressurized. To
deactivate alarm, allow dryer to cycle to next step and press
the reset button.

   3.1.4 Adjust the purge rate valve.
   3.1.4.1
 Determine:
1)Maximum working pressure (MWP) of dryer from the dryer
serial number tag
2) Air pressure at inlet to dryer
3) Cycle time setting (4 or 10 minutes) 

For units with optional

Automatic Purge Saving System in the demand cycle mode
use the 10 minute setting.
   3.1.4.2  Refer to 

Table 3B for proper purge rate pressure

setting at the conditions found in 3.1.4.1
   3.1.4.3 Adjust purge rate valve until purge flow indicator
reads required pressure setting.

NOTE

Adjustment must be made while a tower is purging (air
exhausting from muffler).

IMPORTANT

INSUFFICIENT PURGE AIR WILL EVENTUALLY RESULT IN
SATURATION OF DESICCANT BED AND WET AIR DOWN-
STREAM. MAKE CERTAIN THAT CYCLE TIME, PURGE
ECONOMIZER SWITCH, AND PURGE PRESSURE ARE
CORRECTLY SET.

   3.1.5  Establish normal flow through dryer (open outlet
isolation valve). Close air by-pass valve if present.

NOTE

When dew points below -40

°

F (-40

°

C) are required, the dryer

must be run with an inlet flow rate of less than 50% of maxi-
mum until the desired dew point is attained. Depending on the
initial dryness of the desiccant, this can take as long as 2 to 3
days. This  stabilization period is required on initial startup,
after dryer has been shutdown for extended periods of time, or
after dryer maintenance (desiccant change, etc.).

   3.1.6  With the inlet pressure to the dryer at its minimum
level, readjust the purge pressure as determined in 3.1.4.

150 psig, 10.5 kgf/cm

2

 M.W.P. models

INLET PRESSURE

 60-100

110

120

130

140

150

(psig)

45

43

41

39

37

36

70

66

63

60

58

56

10 Min.

4 Min.

CYCLE

250 psig, 17.6 kgf/cm

2

 M.W.P. models

INLET PRESSURE

125

130

135

140

145

150

175

200

225

250

(psig)

    10 Min.

      4 Min.

CYCLE

Battery

FIGURE 3B

AUTOMATIC PURGE SAVING PANEL

     LFT. P&R
 LFT. INLET SW.
 RT. P&R
     RT. INLET SW.

           Fuses

    Voltage Selection
             Switch

TOWER STATUS

OUTLET

 INLET

DRYING

REGENERATING

DRYING

REGENERATING

4 MINUTES

10MINUTES

40

°

F/+5

°

C DEW POINT

0

°

F/-18

°

C DEW POINT

-40

°

F/-40

°

C DEW POINT

TEST MODE

SWITCHING FAILURE

TEMPERATURE PROBE

RESET

 CYCLE SELECTOR

 AVERAGE

                 DEMAND

 FIXED
CYCLE 

 DEMAND
   CYCLE 

 MANUAL
  CYCLE 

 ALARMS

100%

75%

50%

25%

0%

TABLE 3B -  

Purge Rate Pressure Settings (psig)

Содержание DH-2100

Страница 1: ...ure containing device Do not exceed maximum operating pressure as shown on equipment serial number tag Make sure equipment is depressurized before working on or disassembling it for service 2 Electric...

Страница 2: ...l check points 14 3 3 Shut down 15 3 4 Loss of power 15 3 5 Design parameters 16 3 6 Determining purge and outlet flows 16 3 7 Outlet dew points vs inlet temperatures 16 4 0 MAINTENANCE 18 4 1 Desicca...

Страница 3: ...WLY pressurize unit 3 Energize dryer by turning on off switch on I is on O is off 4 Adjust purge air flow rate Turn purge rate valve until Purge Pressure Gauge reads as shown in the following table NO...

Страница 4: ...to as the heat of adsorption and is stored in the bed for use during regeneration Desiccant is regenerated by driving off desorbing the water collected on its surface Pressure swing also called heatl...

Страница 5: ...me period air inlet switching valve 3B opens and inlet switching valve 3A closes purge and repressurization valve 9A then opens Refer to Figure 1B Tower 4B is now drying the main air stream while towe...

Страница 6: ...Conditions The compressed air supply inlet should be checked periodically to ensure that equipment design specifications are not exceeded Normally the compressor installation includes intercoolers aft...

Страница 7: ...ing Holes Desiccant Fill Port Left Tower Pressure Gauge Purge Pressure Adjustment Valve Left Tower Pressure Relief Valve Right Tower Pressure Gauge Right Tower Pressure Relief Valve Moisture Indicator...

Страница 8: ...lve 3 4 19mm Dia Mounting Holes Pilot Air Filter Models 370 larger Moisture Indicator Right Tower Pressure Gauge Control Panel Electrical Entry 7 8 Purge Muffler Left Tower Pressure Gauge Purge Pressu...

Страница 9: ...ifting Lugs Moisture Indicator Right Tower Pressure Gauge Control Panel Electrical Entry 7 8 Purge Mufflers Desiccant Drain Port 7 8 Dia Mounting Holes Lifting Lugs Left Tower Pressure Gauge Purge Pre...

Страница 10: ...rge The dryer is shipped complete with desiccant and ready to operate after piping and electrical connections are made POWER REQUIREMENTS STANDARD CONTROL BOARD 25 THRU 60 120V 60 Hz 110V 50 Hz 34 2 0...

Страница 11: ...ting Indicator Yellow Purge Economizer 50 Setting Indicator Yellow Purge Economizer 40 Setting Indicator Yellow Purge Economizer 30 Setting Indicator Yellow Alarm Reset Selection Mode Switch Purge Eco...

Страница 12: ...0 switches 1 and 3 are ON switch 2 is OFF Purge Economizer Setting Standard or High Cycle Mode Selection Pressure Selection Switch No 1 2 3 4 5 6 Standard 10 minute cycle OFF ON 150 psig OFF MWP 4 min...

Страница 13: ...tching failure alarm alarm light may be activated if unit is energized before it is pressurized To deactivate alarm allow dryer to cycle to next step and press the reset button 3 1 4 Adjust the purge...

Страница 14: ...nimum level NOTE Adjustment must be made while a tower is purging air exhausting from muffler 3 2 2 4 Alarms 3 2 2 4 1 Switching Failure Alarm The switching failure alarm operates by sensing tower pre...

Страница 15: ...uld read line pressure No air should be leaking from purge repressurization valve of the on line tower 2 Tower pressure gauge of tower off line should read below 2 psig while tower is purging If exces...

Страница 16: ...4 2 kgf cm2 for dryers operated on a 10 minute cycle 80 psig 5 6 kgf cm2 for dryers operated on a 4 minute cycle 250 psig 17 6 kgf cm2 MWP models 125 psig 8 8 kgf cm2 for dryers operated on a 10 minu...

Страница 17: ...071 INLET psig PRESSURE kgf cm2 MULTIPLIER TABLE 3G Maximum Purge Flow Factor DRYER MWP 150 psig 250 psig INLET PRESSURE psig 60 100 110 120 130 140 150 125 150 175 200 225 250 0 175 0 168 0 162 0 15...

Страница 18: ...esiccant Do not tamp desiccant 4 1 2 5 Replace the fill plug us ing teflon tape sealant or equivalent 4 1 2 6 Repeat this procedure for the other drying tower 4 1 3 Insuring desiccant dryness 4 1 3 1...

Страница 19: ...by default 4 5 2 4 After troubleshooting is completed reset the cycle selector to the desired position Use the reset switch to manually step through the dryer operating sequence until the left tower...

Страница 20: ...20 160 140 120 100 80 60 40 20 0 10 20 30 40 50 60 70 80 90 100 TEMPERATURE RANGE VERSUS AVERAGE DEMAND THERMISTOR TEMPERATURE RANGE F AVERAGE DEMAND READING FIGURE4C...

Страница 21: ...alve for obstruction Check power to valve pilot valve on Models 370 and larger to determine if valve or timer iis at fault Check valve for obstruction Models 370 and larger Check pilot valve and pilot...

Страница 22: ...22...

Страница 23: ...23...

Страница 24: ...arranty shall be warranted for the unexpired portion of the warranty applying to the original product The foregoing is the exclusive remedy of any buyer of the manufacturer s product The maximum damag...

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