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APV_SW4_UK-4_082017.indd 

UK

Single seat and change-over valve

DELTA SW4

Instruction manual: UK - rev.4

APV

1. 

General Terms 

 

2

2. 

Safety Instructions 

 

2 - 3

3. 

Intended Use  

 

3

4. 

Mode of Operation 

 

4

4.1. 

General terms

5. 

Auxiliary Equipment 

 

5 - 6

5.1. 

Valve position indicator

5.2. 

Control unit

5.3. 

Stroke limitation SW4 / M4

5.4. 

Oil dampening cylinder

5.5. 

SW4 variants

6. Cleaning 

  7

6.1. 

Cleaning recommendation

7. 

Installation 

 

7 - 8

7.1. 

General terms

7.2. Connections

7.3. 

Welding instructions

8. 

Dimensions / Weights 

 

9 - 10

8.1. 

Single seat valve

8.2. 

Change-over valve

9. 

 

Technical 

Data 

 

       11 

- 

14

9.1. 

General data

9.2. 

Compressed air quality

9.3. 

Closing times

9.4. 

Valve stroke

9.5. 

Pneumatic air consumption

9.6. 

Product pressures

9.7. 

Kvs values

10. 

Maintenance 

       15

11. 

Service Instructions - Single seat valve 

 

16 - 17

12. 

Service 

Instructions 

- 

Actuator     18

13. 

Service Instructions - Change-over valve 

 

19 - 20

14. 

Assembly Tool 

 

21

15. 

Reconstruction of Actuator 

 

22

16. 

Trouble Shooting 

 

23

17. 

Spare Parts Lists 

 

24

 
 

Spare parts lists - DN design & Inch design 

 

RN 01.054.805 

 

 

 

RN 01.054.807

Table of Contents 

 

Page

Содержание APV DELTA SW4

Страница 1: ...ELTA SW4 SINGLE SEAT AND CHANGE OVER VALVE FORM NO H170733 REVISION UK 4 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT INSTRUCTION MANUAL Scan for SW4 Valve Maintenance...

Страница 2: ......

Страница 3: ...SI2 UF R3 VRA H in the nominal diameters DN 10 150 ISO 1 2 4 and 1 Sh5 6 Sh5 and the valve manifolds installed thereof meet the requirements of the Directives 2006 42 EC superseding 89 392 EEC and 98...

Страница 4: ......

Страница 5: ...erms 7 2 Connections 7 3 Welding instructions 8 Dimensions Weights 9 10 8 1 Single seat valve 8 2 Change over valve 9 Technical Data 11 14 9 1 General data 9 2 Compressed air quality 9 3 Closing times...

Страница 6: ......

Страница 7: ...bled serviced and repaired by persons who have been trained accordingly Please contact your local SPX FLOW representative if necessary Danger This technical safety symbol draws your attention to impor...

Страница 8: ...sed in professional manner Defective actuators must be returned to your SPX FLOW representative for their professional disposal and free of charge for you 3 Intended Use The intended use as field of a...

Страница 9: ...plication of the DELTA SW4 valve is to shut off and to change over line sections Operation by pneumatic actuator with air connection reset by spring force By different assembly of the actuator the fol...

Страница 10: ...Using a valve position idicator other than APV we cannot accept any liability for a faultless function 5 2 Control unit fig 5 2 For the start up as well as assembly and disassembly of the different d...

Страница 11: ...Direct Connect 000 08 45 106 93 H320466 Designation reference No ID No CU4 S Adapter 000 08 48 600 93 H320474 5 4 Oil dampening cylinder fig 5 4 The oil dampening cylinder provides for a slow opening...

Страница 12: ...the respective seal material must be verified 7 Installation 7 1 General terms Installation must be undertaken in such a way that liquids can drain off and should preferably be carried out in vertical...

Страница 13: ...The welding of the valve housings must be undertaken in such a way that the valve body is not deformed The preparation of the weld seam up to 3 mm thickness must be carried out as a square butt joint...

Страница 14: ...459 544 66 85 40 94 126 387 472 7 80 512 610 81 98 47 5 109 189 440 438 13 100 522 633 100 111 57 128 189 450 561 15 Inch 1 408 458 22 6 50 16 3 50 6 86 336 386 5 1 5 412 479 34 9 67 22 4 62 9 86 340...

Страница 15: ...81 98 47 5 109 189 440 647 15 100 522 761 100 111 57 128 189 450 689 17 Inch 1 408 509 22 6 50 16 3 50 6 86 336 437 6 1 5 412 542 34 9 67 22 4 62 9 86 340 470 6 2 450 598 47 6 72 30 8 75 6 126 378 52...

Страница 16: ...ction for hose 6 x 1mm Max pneumatic air pressure 8 bar Min pneumatic air pressure 6 bar Use dry and clean air only 9 2 Compressed air quality Compressed air quality quality class according to ISO 857...

Страница 17: ...times in sec Pneumatic air pressure 6bar hose length 1 m DN Inch 1m 10m 25 1 1 sec 1 5 sec 40 1 5 1 sec 1 5 sec 50 2 1 sec 1 5 sec 65 2 5 1 sec 2 5 sec 80 3 1 sec 3 0 sec 100 4 1 2 sec 3 5 sec Times m...

Страница 18: ...C upper seat with 6 bar air pressure Change over valve SW43 NO upper seat Actuator in mm Actuator in mm Actuator in mm Actuator in mm DN Inch 74 110 165 74 110 165 74 110 165 74 110 165 25 1 11 7 11 2...

Страница 19: ...h SW41 42 SWE41 42 SWE43 44 SW41 42 SWE41 42 SWE43 44 SW42 SWE42 SW44 SW43 44 SW47 48 SW43 44 SW47 48 DN 25 20 21 28 14 13 40 45 53 60 33 31 50 92 85 120 58 51 65 159 159 215 100 89 80 201 209 650 160...

Страница 20: ...rvice Instructions Customer stock keeping of spare seals is recommended For valve service actions we supply complete seal kits including seal grease see spare parts lists Assembly of the valve and cha...

Страница 21: ...s if possible 2 Valve design NC Control actuator with air Do not touch movable parts Risk of injury 3 Detach clamp and lift valve insert off the housing 4 Shut off compressed air and remove compressed...

Страница 22: ...of the guide rod Slide the shaft through the yoke and actuator Place centering washer and tighten it with the safety nut Hold up the centering washer during this process Tightening torque 40 Nm 5 Sli...

Страница 23: ...n the adapter for the control unit and the yoke on the actuator Attention Observe position of the adapter Attention Consider the required valve design NC or NO during the installation of the yoke NC n...

Страница 24: ...actuator 13 2 Dismantling of product wetted parts 1 Unscrew the actuator screw from the guide rod Dismantle adapter for control unit 2 Attention Valve design NO Control valve with compressed air 3 Un...

Страница 25: ...rod Slide the shaft through the upper housing yoke and actuator Place the centering washer and tighten the safety nut Hold up the safety nut during this process Tightening torque 40 Nm 6 Attention Val...

Страница 26: ...at seal into the housing and press it down until it stops sensibly 5 Insert the thrust ring into the housing Screw on the nut and tighten it with a hook spanner until it stops 6 Release the nut Take r...

Страница 27: ...escribed in chapter 11 for single seat valves and in chapter 13 for change over valves To change the actuator size the respective guide rod 4 must be replaced Attention Clamp the valve disc in a vice...

Страница 28: ...pressure Permissible line pressure see chapter 9 Leakage in the area of the clamp Replace housing seals Leakage at upper shaft in the yoke area Replace shaft seal seat seal and guide bushing Actuator...

Страница 29: ...PV 17 Spare Parts Lists The reference numbers of the spare parts for the different valve designs and sizes are included in the attached spare parts drawings with corresponding lists Please indicate th...

Страница 30: ......

Страница 31: ...01 054 805 Ersatzteilliste spare parts list 23 03 16 Weitergabe sowie Vervielf ltigung dieser Unterlage Verwertung und Mitteilung ihres Inhalts nicht gestattet soweit nicht schriftlich zugestanden Ve...

Страница 32: ...4 H168596 H168747 2 Blatt Menge 1 1 4404 1 15 60 390 47 DN25 1 DN40 Ventil SW41 SW42 SWE41 SWE42 SWE43 SWE44 FS CU und VSM Single seat valve SW41 SW42 SWE41 SWE42 SWE43 SWE44 FS CU and PSH DN25 100 1...

Страница 33: ...0176 Tellerdichtung 58 33 293 73 1 FPM 1 Seat seal Tellerdichtung Seat seal Schaftdichtung Shaft seal F hrungsbuchse Bushing H207154 11 4 1 4301 Skt Schraube DIN EN 24017 A2 70 Hex Screw HNBR 6 1 1 VQ...

Страница 34: ...Opereating cam 18 1 Schaltnocke 1 4523 08 52 290 97 08 52 291 97 H173086 H173087 19 1 VESTAMID VSM Geh use SW4 15 33 932 93 Proximity switch holder housing SW4 H173931 CU4 S adapter 20 CU4 S Adapter P...

Страница 35: ...Name Trytko H172433 H172432 H172471 H172481 15 63 004 47 15 63 013 47 H168649 H168809 H168787 H168638 H168660 15 63 006 47 H172815 H169953 H169954 15 67 480 47 15 67 505 47 15 67 555 47 15 67 530 47...

Страница 36: ...1386 58 33 442 73 FPM 58 33 125 73 58 33 126 73 H77487 H170668 H170670 5 1 7 Tellerdichtung Seat seal Tellerdichtung Seat seal Tellerdichtung Seat seal Tellerdichtung 23 03 16 Datum Trytko Seat seal S...

Страница 37: ...41 42 EPDM 58 34 718 01 58 34 725 01 58 34 726 01 58 34 719 01 Seal kit H310461 H310460 H310462 H310464 H175826 58 34 720 00 H310466 58 34 720 01 H175827 1 Dichtungssatz SWE 41 42 HNBR 58 34 718 06 58...

Страница 38: ......

Страница 39: ...epr ft von 7 RN 01 054 807 Ersatzteilliste spare parts list 30 07 15 Weitergabe sowie Vervielf ltigung dieser Unterlage Verwertung und Mitteilung ihres Inhalts nicht gestattet soweit nicht schriftlich...

Страница 40: ...usedichtung SW43 44 SW47 48 Housing seal 6 1 1 1 4404 2 Tellerdichtung EPDM Seat seal 3 1 2 2 Tellerdichtung VMQ Seat seal SWE48 Housing lower part Seat seal 1 1 4404 1 4404 15 65 381 47 1 1 1 2 Telle...

Страница 41: ...1 4 Zoll inch Tellerdichtung 58 33 293 93 Seat seal H77442 1 1 15 14 M8x16 H78772 16 1 17 4 1 4305 1 4301 1 4301 Skt Schraube Zentrierscheibe Centering nut DIN EN 24017 A2 70 Hex Screw Guide rod 58 33...

Страница 42: ...58 34 730 00 58 34 731 00 58 34 732 00 H205969 H208217 H205908 1 Dichtungssatz FPM Seal kit 58 34 730 01 58 34 731 01 58 34 732 01 H175838 H175839 H175840 1 Dichtungssatz EPDM Seal kit 58 34 730 02 58...

Страница 43: ...93 58 33 543 93 H161864 H172438 15 62 014 47 H172433 H172432 15 65 631 47 H170656 H168759 58 33 492 93 H77512 H168630 H172715 H172689 H172690 15 60 540 47 15 60 640 47 RN01 054 807 1 1 1 4404 Name ref...

Страница 44: ...con MF6 15 40 966 47 11 1 4404 15 40 963 47 15 40 964 47 H171385 H171388 15 40 965 47 Schaftdichtung Shaft seal F hrungsbuchse Bushing Laterne Yoke 08 01 178 23 H207154 H171387 Name DN100 Blatt 6 von...

Страница 45: ...9 H325407 H321851 Dichtungssatz 58 34 791 02 58 34 748 02 1 1 Dichtungssatz HNBR 58 34 747 06 58 34 790 06 VMQ 58 34 747 02 58 34 790 02 Seal kit 58 06 297 83 H173930 08 52 290 97 08 52 291 97 H173086...

Страница 46: ......

Страница 47: ...57 13 H208690 H208733 H208773 V Dichtung V seal O Ring Steuerkopf kpl Luft Luft 3A blank Actuator cpl air air 3A bright Schraube Dichtung Seal screw H208772 3A0 15 32 066 13 3A0 15 32 065 13 Actuator...

Страница 48: ...without notice or obligation Design features materials of construction and dimensional data as described in this manual are provided for your information only and should not be relied upon unless conf...

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