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General Description

This airless sprayer is a precision power tool used for spraying
many types of materials.  Read and follow this instruction
manual carefully for proper operating instructions,
maintenance, and safety information.

Operation

This equipment produces a fluid stream at extremely high
pressure.  Read and understand the warnings in the
Safety Precautions section at the front of this manual
before operating this equipment.

Setup

Perform the following procedure before starting the engine of a
gas-powered sprayer.

1. Ensure that the siphon tube and the return hose are

attached and secure.

2. Attach the supplied grounding cable to a grounded object.
3. Using a wrench, attach a minimum of 50’ of 3/8” nylon

airless spray hose to the 3/8” outlet fitting on the filter
assembly.  Tighten securely.

4. Attach an airless spray gun to the spray hose.  Using two

wrenches (one on the gun and one on the hose), tighten
securely.

Make sure all airless hoses and spray guns are electrically
grounded and rated for at least 3300 psi (22.8 MPa) fluid
pressure. 

5. Turn the pressure control knob fully counterclockwise to

its lowest pressure setting.

6. Make sure the pump ON/OFF switch is in the OFF position.
7. Fill the fluid section oil cup with approximately one

tablespoon of separating oil (P/N 0279920).

Never operate unit for more than ten seconds without
fluid.  Operating this unit without fluid will cause
unnecessary wear to the packings.

CAUTION

WARNING

NOTE: Do not attach the tip to the spray gun yet.

Remove the tip if it is already attached.

NOTE: USE 3/8” SPRAY HOSE FOR MAXIMUM

PERFORMANCE, MINIMUM PRESSURE DROP,
AND MINIMUM PRESSURE FLUCTUATION.

WARNING

Engine

Pressure Control 

Knob

Pail Hook

Fluid Section

Siphon Tube

Cart

Filter 
Assembly

PRIME/SPRAY 
Valve

3/8" Outlet Fitting

4

© SprayTECH.  All rights reserved.

8. Check the engine oil level.  The gasoline engine oil level

is determined by the manufacturer.  Refer to the engine
manufacturer's service manual (supplied).

9. Close the fuel shut-off lever and fill the gas tank with

gasoline.  Use only high quality, unleaded gasoline.

Preparing a New Sprayer

If this unit is new, it is shipped with test fluid in the fluid section
to prevent corrosion during shipment and storage.  This fluid
must be thoroughly cleaned out of the system with mineral
spirits before you begin spraying.

Always keep the trigger lock on the spray gun in the
locked position while preparing the system.

1. Place the siphon tube into a container of mineral spirits

that has a flash point of 60ºC (140ºF) or above.

2. Place the return hose into a metal waste container.
3. Turn the pressure control knob fully counterclockwise to

its lowest pressure setting.

4. Move the PRIME/SPRAY valve to the PRIME position.
5. Move the engine ON/OFF switch to the ON position.
6. Start the engine:

a. Open the fuel valve

lever.

b. Move the throttle

lever away from the
gas tank.

c. Close the engine

choke lever.

d. Holding the frame

with one hand, pull
the starter rope
rapidly and firmly.  Continue to hold the rope as you let it
return.  Pull and return the rope until the engine starts.

7. Turn on the sprayer by moving

the pump ON/OFF switch to the
ON position.

8. Slowly turn the pressure control

knob clockwise to increase the
pressure until fluid starts to
come out of the return hose.
Use only enough pressure to
keep the fluid coming out.

9. Allow the sprayer to run for

15–30 seconds to flush the test fluid out through the
return hose and into the waste container.

10. Turn the pressure control knob fully counterclockwise to

its lowest setting.

11. Turn off the sprayer by moving the pump ON/OFF switch

to the OFF position.

Preparing to Paint

Before painting, it is important to make sure that the fluid in the
system is compatible with the paint that is going to be used.

Always keep the trigger lock on the spray gun in the
locked position while preparing the system.

1. Place the siphon tube into a container of the appropriate

solvent for the material being sprayed (refer to
recommendations of the material manufacturer).  An
example of the appropriate solvent is water for latex paint.

2. Place the return hose into a metal waste container.
3. Turn the pressure control knob fully counterclockwise to

its lowest pressure setting.

CAUTION

NOTE: Incompatible fluids and paint may cause the

valves to become stuck closed, which would
require disassembly and cleaning of the
sprayer’s fluid section.

Pressure 

Control 

Knob

Pump 
ON/OFF 
Switch

Fuel Valve 

Lever

Choke Lever

Engine 
ON/OFF
Switch

Throttle

Lever

Starter Rope

CAUTION

Содержание GPX 1600

Страница 1: ...o 0509813A Printed in the U S A GPX 1600 Gas Piston Pump SprayTECH 1770 Fernbrook Lane Minneapolis MN 55447 Technical Assistance 1 800 292 4637 Order Entry 1 800 443 4500 Fax 1 800 525 9501 www sprayt...

Страница 2: ...SPRAY knob must be turned to PRIME to relieve the pressure Refer to the PRESSURE RELIEF PRESSURE described in the pump manual ALWAYS keep the tip guard in place while spraying The tip guard provides...

Страница 3: ...paint hose Replace it with another grounded high pressure hose All hoses swivels guns and accessories must be rated at or above 3300 PSI 22 8 MPa Do not spray outdoors on windy days Wear clothing to...

Страница 4: ...uid section to prevent corrosion during shipment and storage This fluid must be thoroughly cleaned out of the system with mineral spirits before you begin spraying Always keep the trigger lock on the...

Страница 5: ...n the fuel valve lever WARNING WARNING NOTE Make sure that the spray gun does not have a tip or tip guard installed b Move the throttle lever away from the gas tank c Close the engine choke lever d Ho...

Страница 6: ...s or high solid coating remove the gun filter and high pressure filter screens WARNING 6 SprayTECH All rights reserved Keep the spray gun perpendicular to the surface otherwise one end of the pattern...

Страница 7: ...ent coming out of the gun is clean NOTE For long term or cold weather storage pump mineral sprits through the entire system WARNING WARNING CAUTION WARNING SprayTECH All rights reserved 7 17 Follow th...

Страница 8: ...plug Gap the plug 0 025 0 030 0 7 0 8 mm Make sure to use a spark plug wrench when installing and removing the plug NOTE For detailed engine specifications and maintenance refer to the separate engine...

Страница 9: ...on the EPC board connector will mate with the slot on the potentiometer wires connector The connector on the end of the potentiometer wires and the connector on the EPC board will mate only one way D...

Страница 10: ...removed Push the wire and connector until the connector is visible in the EPC housing 15 Gently pull the wire into the EPC housing while moving the filter assembly to its mounting point on the cart G...

Страница 11: ...p with Lubriplate 3000W grease the slider cup is the area on the slider assembly where the connecting rod and slider housing join and pivot 14 Insert the slider assembly into the bushing end of the sl...

Страница 12: ...w 12 SprayTECH All rights reserved 16 Place the thick thrust washer onto the crankshaft up against the gear hub Next place the thin thrust washer up against the thick washer on the crankshaft 17 Place...

Страница 13: ...Screw Straight Edge Taper Lock Bushing NOTE A new clutch hub and armature assembly will come pre assembled but the set back will not be correct The set back must still be created using the hub set up...

Страница 14: ...gear housing 3 Using a 1 2 wrench snug and tighten the hex screws in a crossing pattern Torque to 140 155 in lbs 4 Using a 9 16 socket thread the two hex screws that secure the gear housing to the car...

Страница 15: ...of the outlet valve retainer Torque the outlet valve retainer to 144 in lbs 27 Remove the piston rod from the vise 28 Clean the cylinder Inspect the cylinder for damage and replace if necessary 29 Pla...

Страница 16: ...let valve housing until the o ring engages then continue to tighten until snug 51 Using a wrench hold the cylinder by the wrench flats and torque the inlet valve housing to 1020 1080 in lbs 52 Thread...

Страница 17: ...e 3 Remove the pump filter element and clean Remove the inlet screen and clean 4 Remove the siphon tube suction set and clean 1 Replace the spray tip following the instructions that came with the spra...

Страница 18: ...tion particuli re ATTENTION AVERTISSEMENT DANGER RISQUES D EXPLOSION OU D INCENDIE Les vapeurs d gag es par le solvant ou la peinture sont explosives et inflammables et peuvent causer des corporels s...

Страница 19: ...ag s Si le flexible a subi l un des dommages pr cit s remplacez le imm diatement Ne jamais r parer un flexible d alimentation en peinture Le remplacer par un autre flexible mis la terre Tout flexible...

Страница 20: ...VENIR Debe proveerse un escape y aire fresco para hacer que el aire que est dentro del rea de atomizaci n se mantenga libre de acumulaciones de vapores inflamables Evite todas las fuentes de ignici n...

Страница 21: ...stolas y accesorios que se usen con esta unidad deben tener una capacidad de presi n de 3300 lb pulg2 22 8 MPa o mayor No atomice en d as con viento Use ropa que evite el contacto de la pintura con la...

Страница 22: ...8 0509552 Screw 4 9 0509520 Connecting pin 1 10 0509521 Retaining ring 1 11 0509144 Fluid section assembly 1 12 0509651 Siphon tube 1 13 0507783 Hose clip 1 Item Part Description Quantity 14 5006536...

Страница 23: ...Part Description Quantity 22 0507740 Pressure control knob 1 23 0507749 Seal nut 1 24 0509557 Mounting plate 1 25 0507784 Grommet 7 16 1 26 0509531 Grommet liquid tight 1 27 0509136 Gear housing 1 28...

Страница 24: ...3 Seal washer 1 10 0509938 Piston 1 11 0509648 Outlet valve seal 1 12 0509601 Outlet cage 1 13 0509710 Outlet valve ball 1 14 0507454 Nylon washer 1 15 0509655 Outlet valve seat 1 16 0507733 Outlet va...

Страница 25: ...er 2 9 9885571 Plug 2 10 0295606 Lock washer 4 11 0295608 Screw 4 12 0509575 Cart includes item 9 1 13 0509624 Wheel 2 10 11 12 13 7 2 3 4 5 6 8 9 1 Filter Assembly Item Part Description Quantity 1 02...

Страница 26: ...9 0507747 Spring 1 10 0507742 Valve retainer 1 11 0507735 Cam base 1 12 5006543 Groove pin 1 13 0507662 Valve handle 1 1 2 3 4 5 6 7 8 9 10 11 12 13 Electrical Schematic Labels Part Description 050982...

Страница 27: ...SprayTECH All rights reserved 27 Notes...

Страница 28: ...be deemed to have failed of their essential purpose so long as SprayTECH is willing to repair or replace parts or to refund the purchase price as set forth above What Is Not Covered By This Warranty...

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