Spirax Sarco SafeBloc DBB3 Скачать руководство пользователя страница 8

IM-P184-09 

CMGT Issue 4

8

start of text under grey section header box

start of text continuing from previous page

TRANSLATION RUN OVER

After installation or maintenance ensure that the system is fully functional. Carry out tests on any alarms 

or protective devices.

5.1 

The bellows sealed isolation valve plays an important role in the conservation of energy by eliminating 

fugitive stem seal emissions.

5.2

The valve is operated manually by handwheels. Special care must be taken to ensure that the 

movement is made in the correct direction.
To open the valves fully, it is recommended to turn the handwheels until the shafts are raised to the 

maximum position, indicated by the (+) on the bonnet, then turn the handwheel clockwise 1/8 to ¼ 

turn to remove any backlash. This action prevents any force being applied to open a valve, which is 

already fully open, resulting in damage to the stem, bellows unit or other components. Spirax Sarco 

bellows sealed isolation valves are fitted with a position indicator, which can be found on the stem, 

and should align with the (+) or (-) on the bonnet support pillars. (+ = fully open and - = fully closed).

5.3 

If valve ‘keys’ are used care must be taken not to use excessive force when opening or closing the 

valve.

5.4 

A Valve Integrity Test must be undertaken prior to each double isolation of the system. Refer to 

Figure 3 and the Table below for correct sequence of operation. 

Flow from Left to Right (L-R)

Flow Right to Left (R-L)

1.

All valves closed

1.

All valves closed.

2.

Open bleed/drain valve 

C

.

2.

Open bleed/drain valve 

C

.

3.

Open downstream valve 

B

.

3.

Open downstream valve 

A

.

4.

Upstream valve 

A

 should remain closed.

4.

Upstream valve 

B

 should remain closed.

5.

Af ter initial disc harge of downstream 

depressurisation from the bleed valve

 C

no further steam/fluid should be observed 

(integrity proved).

If fluid is observed check valve A is fully closed, 

if fluid is still evident contact Spirax Sarco and 

Do Not Use.

5.

Af ter initial disc harge of downstream 

depressurisation from the bleed valve 

C

no further steam/fluid should be observed 

(integrity proved).

If fluid is observed check valve B is fully closed, 

if fluid is still evident contact Spirax Sarco and 

Do Not Use.

It is advisable to place a copy of the above table in close proximity of the Spirax SafeBloc

TM

 valve.

4. Commissioning

5. Operation

Содержание SafeBloc DBB3

Страница 1: ...ct information 3 Installation 4 Commissioning 5 Operation 6 Maintenance 7 Spare parts Copyright 2018 Printed in GB 1849050 3 Spirax SafeBlocTM DBB3 Double Block and Bleed Bellows Sealed Stop Valve Ins...

Страница 2: ...are in Group 2 of the above mentioned Pressure Equipment Directive ii Check material suitability pressure and temperature and their maximum and minimum values If the maximum operating limits of the p...

Страница 3: ...hocks 1 7 Pressure systems Ensure that any pressure is isolated and safely vented to atmospheric pressure Consider double isolation double block and bleed and the locking or labelling of closed valves...

Страница 4: ...C 752 F Many products are not self draining Take due care when dismantling or removing the product from an installation refer to Maintenance instructions 1 14 Freezing Provision must be made to protec...

Страница 5: ...P or socket weld connection and must be stated at the time of order placement Standards This product fully complies with the requirements of the Pressure Equipment Directive PED and carries the mark w...

Страница 6: ...nimum operating temperature Note For lower operating temperatures consult Spirax Sarco 10 C 14 F Designed for a maximum cold hydraulic test pressure of 60 bar g 870 psi g Body design conditions ANSI 3...

Страница 7: ...efore commissioning of the line 3 3 The valve can be installed in the horizontal or vertical plane When installed in the horizontal plane the bleed port should ideally be positioned at the bottom see...

Страница 8: ...ly closed 5 3 If valve keys are used care must be taken not to use excessive force when opening or closing the valve 5 4 A Valve Integrity Test must be undertaken prior to each double isolation of the...

Страница 9: ...harge after a short period consult Spirax Sarco Service Department Note Handwheels should always be opened slowly to avoid system shocks Operation sequence for the Spirax SafeBlocTM Flow Left to Right...

Страница 10: ...reassembling ensure that all joint faces are clean Ensure that the correct tools and necessary protective equipment are used at all times When maintenance is complete open isolation valves slowly and...

Страница 11: ...sh isolation integrity Step 4 Depressurise the downstream system Step 5 It is now safe to maintain the downstream system Return to Step 1 Please note The Spirax SafeBlocTM is shown with the bellows se...

Страница 12: ...be unscrewed from the bonnet bush When the stem 6 is disconnected from the bonnet bush unscrew the gland nut and remove both this and the gland washer Keep these parts safe as they are not supplied a...

Страница 13: ...IM P184 09 CMGT Issue 4 13 Fig 4 7 Bonnet bush 10 Bellows support collar 1 9 11b 5 11a Position indicator clip on 6 8 Gland washer Gland nut Locking screw Main handwheel nut 2...

Страница 14: ...fully assembled remember to create a safe seal between the gland packing ring 8 and the stem 6 by tightening down the gland nut to the recommended tightening torque see Table 1 6 7 How to fit the disc...

Страница 15: ...6 8 Gland washer Gland nut Locking screw Main handwheel nut 2 6 8 Final assembly Ensure the bellows support collar and gaskets 11a and 11b are accurately aligned with the bonnet 2 before final assemb...

Страница 16: ...overhaul of the valve 2 x each spare is required 7 Spare parts How to order spares Please note for customer convenience spares are supplied in kits to ensure all the appropriate replacement parts are...

Отзывы: