Spirax Sarco SafeBloc DBB3 Скачать руководство пользователя страница 7

IM-P184-09 

CMGT Issue 4

7

Note: Before actioning any installation observe the ‘Safety information’ in Section 1.

Referring to the Installation and Maintenance 

Instructions, name-plate and Technical Information 

Sheet, check that the product is suitable for the 

intended installation:

3.1

Check materials, pressure and temperature 

and their maximum values. If the maximum 

operating limit of the product is lower than 

that of the system in which it is being fitted, 

ensure that a safety device is included in 

the system to prevent overpressurisation.

3.2

Remove protective covers from all 

connections, threaded blanking plug 

from the bleed port (screwed and socket 

weld version only) and the protective film 

from all name-plates, where appropriate, 

before installation on steam or other high 

temperature applications. A suitable form 

of isolation must be fitted to the bleed port 

before commissioning of the line.

3.3

The valve can be installed in the horizontal 

or vertical plane. When installed in the 

horizontal plane the bleed port should 

ideally be positioned at the bottom (see 

Figure 2). Isolation of the bleed port should 

be positioned as close to the valve as 

possible to avoid back-up of condensate 

in the isolated bleed line. The bleed port 

connection must be piped to a safe visible 

atmospheric place as close to the valve 

as possible.

Please note there is no flow direction arrow 

on the valve as it can be installed with flow 

from right to left or left to right.

3.4

When installed on steam systems a suitable 

steam trap should be fitted immediately 

upstream of the isolation valve to drain 

condensate. This will ensure drainage of 

the pipe when the valve is closed, and 

will prevent damage of the valve due to 

waterhammer. The drain trap should be 

either a ball float (FT) or thermodynamic 

(TD) type. Correct condensate drainage of 

all upstream pipework is also vital. 

Fig. 2

Incorrect Installation

Correct Installation

Bleed point

3. Installation

Содержание SafeBloc DBB3

Страница 1: ...ct information 3 Installation 4 Commissioning 5 Operation 6 Maintenance 7 Spare parts Copyright 2018 Printed in GB 1849050 3 Spirax SafeBlocTM DBB3 Double Block and Bleed Bellows Sealed Stop Valve Ins...

Страница 2: ...are in Group 2 of the above mentioned Pressure Equipment Directive ii Check material suitability pressure and temperature and their maximum and minimum values If the maximum operating limits of the p...

Страница 3: ...hocks 1 7 Pressure systems Ensure that any pressure is isolated and safely vented to atmospheric pressure Consider double isolation double block and bleed and the locking or labelling of closed valves...

Страница 4: ...C 752 F Many products are not self draining Take due care when dismantling or removing the product from an installation refer to Maintenance instructions 1 14 Freezing Provision must be made to protec...

Страница 5: ...P or socket weld connection and must be stated at the time of order placement Standards This product fully complies with the requirements of the Pressure Equipment Directive PED and carries the mark w...

Страница 6: ...nimum operating temperature Note For lower operating temperatures consult Spirax Sarco 10 C 14 F Designed for a maximum cold hydraulic test pressure of 60 bar g 870 psi g Body design conditions ANSI 3...

Страница 7: ...efore commissioning of the line 3 3 The valve can be installed in the horizontal or vertical plane When installed in the horizontal plane the bleed port should ideally be positioned at the bottom see...

Страница 8: ...ly closed 5 3 If valve keys are used care must be taken not to use excessive force when opening or closing the valve 5 4 A Valve Integrity Test must be undertaken prior to each double isolation of the...

Страница 9: ...harge after a short period consult Spirax Sarco Service Department Note Handwheels should always be opened slowly to avoid system shocks Operation sequence for the Spirax SafeBlocTM Flow Left to Right...

Страница 10: ...reassembling ensure that all joint faces are clean Ensure that the correct tools and necessary protective equipment are used at all times When maintenance is complete open isolation valves slowly and...

Страница 11: ...sh isolation integrity Step 4 Depressurise the downstream system Step 5 It is now safe to maintain the downstream system Return to Step 1 Please note The Spirax SafeBlocTM is shown with the bellows se...

Страница 12: ...be unscrewed from the bonnet bush When the stem 6 is disconnected from the bonnet bush unscrew the gland nut and remove both this and the gland washer Keep these parts safe as they are not supplied a...

Страница 13: ...IM P184 09 CMGT Issue 4 13 Fig 4 7 Bonnet bush 10 Bellows support collar 1 9 11b 5 11a Position indicator clip on 6 8 Gland washer Gland nut Locking screw Main handwheel nut 2...

Страница 14: ...fully assembled remember to create a safe seal between the gland packing ring 8 and the stem 6 by tightening down the gland nut to the recommended tightening torque see Table 1 6 7 How to fit the disc...

Страница 15: ...6 8 Gland washer Gland nut Locking screw Main handwheel nut 2 6 8 Final assembly Ensure the bellows support collar and gaskets 11a and 11b are accurately aligned with the bonnet 2 before final assemb...

Страница 16: ...overhaul of the valve 2 x each spare is required 7 Spare parts How to order spares Please note for customer convenience spares are supplied in kits to ensure all the appropriate replacement parts are...

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