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HV2/200

INSTRUCTION MANUAL

AIR COMPRESSOR

GB

SPERRE

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2
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Содержание HV2/200

Страница 1: ...HV2 200 INSTRUCTION MANUAL AIR COMPRESSOR GB SPERRE...

Страница 2: ...maintenance work is carried out in a correct and safe manner from the outset The maintenance intervals and individual technical data are average values based on experience and may vary depending on th...

Страница 3: ...erational failures 11 5 Inspection and maintenance 13 5 1 Maintenance intervals 13 5 2 Valves 14 5 3 Lubrication system 15 5 4 Bearings 16 5 5 Pistons and piston rings 17 5 6 Elastic coupling 18 5 7 C...

Страница 4: ...power must be turned off at the starter panel and at the main switchboard and the switch on the main switchboard must be marked with a notice indicating that repair work is in progress The discharge...

Страница 5: ...OMPRESSOR 2 1 Construction The compressor described in this instruction manual is constructed as a two cylinder two stage single action water cooled compressor The principles of its construction are i...

Страница 6: ...Instruction book for compressor type HV2 200 Page 5...

Страница 7: ...rcooler I HP safety valve All bearings in the compressor are pressure lubricated by means of a gear pump connected directly to the end of the crankshaft Two replaceable pipe coolers are mounted in the...

Страница 8: ...compressor to suit the working pressure specified by the customer ensuring that the pressure does not exceed the limit for which the compressor and compressed air system are dimensioned A bursting dis...

Страница 9: ...r installation The cooling water pipes must be installed in such a way the air pockets cannot occur The compressor installation should not be closely surrounded by other equipment which would hinder m...

Страница 10: ...which provides for example pressure switch monitoring of the lubricating oil pressure and thermostatic monitoring of the cooling water temperature and air temperature However it is recommended that th...

Страница 11: ...e use the following procedure A Drain old oil clean the crankcase sump and fill with new oil B Apply a suitable corrosion inhibiting oil to the compressor valves non return valves cylinder walls and o...

Страница 12: ...d clean non return valve Replace defective parts C HP safety valve blows HP safety valve defective or damaged Replace safety valve Overheating Check cooling water circulation and temperature Inspect a...

Страница 13: ...ressure too high Check that pressure is within the specified limits See Table 6 2 Cooling water temperature too high Check that temperature is within the specified limits See Table 6 2 I Ruptured burs...

Страница 14: ...e parts D Every 1000 hours LP suction valve HP suction valve Cylinder through valve openings Pipe connections Safety valves Bursting plate in water mantle LP delivery valve HP delivery valve Oil filte...

Страница 15: ...ally for subsequent disassembly never apply a vice directly to the valve when loosening the nut on the centre bolt A clamp jig for this purpose to fit all valves can be supplied by Sperre upon enquiry...

Страница 16: ...erating conditions and it is important that the operator regularly checks the compressor for condensed water in the lubricating oil See also Sections 3 2 and 3 4 If the lubricating oil does not emulsi...

Страница 17: ...rings are pressure lubricated Following inspection or replacement of the crankshaft or frame bearings it is important to ensure that the bearing bushes do not pinch the crankshaft It should be possibl...

Страница 18: ...t the piston and connecting rod from cylinder HP piston A Loosen the crankshaft bearing bolts and remove the crankshaft bearing housing B Rotate the crank pin to the bottom and remove the connecting r...

Страница 19: ...nsions for alignment are illustrated in Figure 5 3 Tolerance Parallel A1 0 05 mm Angular A2 0 05 mm W 47 1 mm Fig 5 3 Alignment A Micrometer gauge B Magnetic base C Flywheel D Motor half coupling E Co...

Страница 20: ...The entire pipe assembly can now be removed with the aid of two control rods which are pushed through the pipes Reassembly takes place in the reverse order When the pipe assembly is removed care must...

Страница 21: ...mended oil pressure for warm compressor 2 0 bar g Recommended set point oil pressure switch 0 8 bar g Normal first stage working pressure at 0 10 bar discharge pressure 1 5 3 5 bar g Normal first stag...

Страница 22: ...ft 0 08 0 12 mm Clearance crankshaft bearing 0 08 0 11 mm Clearance crosshead bearing 0 03 0 04 mm 6 5 Piston rings Compression stage LP HP Number of compression rings 2 4 Number of scraper rings 2 0...

Страница 23: ...es Fig 7 1 Name plate Please note that Sperre does not manufacture over dimensioned or under dimensioned spare parts or parts intended for further machining or fitting Sperre accepts no responsibility...

Страница 24: ...1 3583 Valve spring lubricating oil pump 1 3606 Adjusting screw lubricating oil pump 1 3634 Oil level sight glass 1 3643 Manometer panel 1 3654 Cooler unit 2 3677 Cotter pin 1 3696 Cap nut clamp screw...

Страница 25: ...4624 Screw non return valve flange 4 4673 Screw crosshead bearing liner 2 7589 Screw counterweight cover 4 7591 Cooler cover Position 2 1 7593 Cooler cover Position 4 1 7595 Separator 1 7609 Cyclone...

Страница 26: ...HV2 200 HV2 210 HV2 219 NOV 2001 Low pressure suction valve Low pressure delivery valve High pressure suction valve High pressure delivery valve...

Страница 27: ...53 1366 3906 2998 7609 3906 3906 7648 7645 7664 4236 3929 3929 3929 7654 4273 7651 7591 4271 3927 4416 7655 7595 4202 4238 4240 4198 7620 3932 7657 7660 7659 7665 4296 3518 3505 3533 3398 3468 3485 42...

Страница 28: ...apore 669569 Tel 65 6763 6300 Fax 65 6763 1811 asia sperre com Sperre Industri AS N 6057 Ellings y Norway Tel 47 70 16 11 00 Fax 47 70 16 11 10 industri sperre com Sperre Rotterdam BV Glasblazerstraat...

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