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Sperre Air Compressor 
Two stage, water cooled 
Model: HV1/140A 

Assembly of valves demands precision, care and forethought. Make sure that the various parts 
are correctly located and that the right numbers are installed. Compare with the lists and 
drawings of parts to ensure that the right number of parts is present. Total lifting heights of valve 
plates are given in Table T.4. 

5.3. Lubricating oil system 

The lube oil pump is a gear pump which is normally capable of operating for long periods without 
maintenance. The pump is driven direct from the end of the crankshaft, and the lube oil pressure 
is controlled by means of a by-pass valve in the pump. When maintenance is to be performed, 
loosen the pump flange, disconnect the oil pipes and withdraw the pump. 
 
On the suction side of the pump there is a filter which can be easily dismantled for cleaning. 
For the lubrication of the LP side of the piston, the compressor is fitted with a small piston pump, 
driven by an eccentric from the crankshaft. The oil for the piston pump is taken from a separate 
reservoir mounted on the side of the compressor. The type of oil used in the compressor 
crankcase should also be used in the separate reservoir. The quantity of oil fed to the LP suction 
valve can be adjusted by means of a regulating valve, fitted on the suction side of the pump. 
When the compressor is warm, the normal feed should be 

3-5 

drops per minute. 

IMPORTANT: 
 
Accumulation of condensate in the crankcase may present a serious problem under certain 
operating conditions, and it is important that the operator should check from the very beginning 
whether condensate in the lubricating oil is liable to become a problem. 
 
Unless the condensed water emulsifies with the lubricating oil, it will separate out and there is a 
risk that the compressor will be lubricated with water. 
The choice of lube oil is of great importance to the reliable operation of the compressor. The 
manufacturers have performed extensive tests of lube oils for the oil companies, and the following 
is a list of lubricants recommended on the basis of these tests. 
 
A list of recommended types of oil is affixed to the compressor on delivery. 
 
Following synthetic lubricants are tested and recommended by SPERRE: 

  BP ENERSYN RX 100   

  CASTROL AIRCOL SN 100 

  CHEVRON HD COMPR. OIL 100 

  DAPHNE MARINE COMPRESSOR 100 

  ELF PRIMERIA SG 100  

  ESSO/EXXON SYNTESSTIC 68 

 

  MOBIL RARUS 827 

 

  NIPPON OIL CO. FAIRCOL SA100 

  STATOIL COMPWAY S 100 

  TEXACO SYN STAR DE 100 

 

5.4. Bearings 

The compressor has replaceable, two-shell plain big-end bearings. The crankshaft bearings are 
two-row ball bearings. 
 
The gudgeon pin bearing is a single shell plain bearing, press-fitted into the little end. Toler-
ances and clearances for connecting rod, crankshaft and gudgeon pin bearings are given in 
Table T.4, page 37. 

10/26 

Содержание HV1/140A

Страница 1: ...tructions 4 3 2 Cooling water system 4 3 3 Starting up 4 3 4 Operation 5 3 5 Stopping 5 4 FAULT TRACING 6 5 INSPECTION AND MAINTENANCE 8 5 1 Maintenance schedule 8 5 2 Valves 9 5 3 Lubricating oil sys...

Страница 2: ...RATED WORKING PRESSURE OF COMPRESSOR The type designation A and serial number B are shown on the rating plate which is fixed to the crankcase The rating plate is shown in Fig 1 page 30 Please note th...

Страница 3: ...pressor cylinder walls The compressor compresses air from atmospheric pressure to rated pressure with an upper limit of 35 bars The compressor is designed for installation together with an electric mo...

Страница 4: ...ng water system It is of the greatest importance to the operation and life of the compressor that a good and reliable supply of cooling water is ensured The quantities of cooling water required are gi...

Страница 5: ...manual drain cocks after the LP and HP coolers and if these are not operated by automatic draining equipment manual draining must be performed regularly Also the oil and water trap must be regularly...

Страница 6: ...ing clearances Insufficient cooling water Check cooling water flow pressure and inlet and outlet temperature Too high temperature of ambient air at compressor intake Improve intake air temperature B L...

Страница 7: ...e lube oil consumption Possible cause Remedy Piston rings worn out Replace piston rings Defective crankcase breather valve Replace breather valve H Excessive moisture in final air delivery pipe work a...

Страница 8: ...ce schedule to the experience of the individual operator Before ordering replacement parts please read the instructions for ordering parts Daily 500 hrs 1000 hrs 3000 hrs 9000 hrs 12000 hrs Lube oil p...

Страница 9: ...e valve is to set it in a vice between two pins which fit into the outermost seat slots of the valve Clean the valve components and check them carefully IMPORTANT Never use sharp implements on sealing...

Страница 10: ...the suction side of the pump When the compressor is warm the normal feed should be 3 5 drops per minute IMPORTANT Accumulation of condensate in the crankcase may present a serious problem under certa...

Страница 11: ...the flexible coupling Avoid spilling oil on the flexible coupling The coupling half on the motor is keyed and shrunk on to the axle Alignment The principle and values for checking alignment are shown...

Страница 12: ...Sperre Air Compressor Two stage water cooled Model HV1 140A 6 ILLUSTRATIONS 12 26...

Страница 13: ...Sperre Air Compressor Two stage water cooled Model HV1 140A 13 26...

Страница 14: ...Sperre Air Compressor Two stage water cooled Model HV1 140A 14 26...

Страница 15: ...5 3 0 bars Lubricating oil Lube oil pressure warm compressor 0 8 2 0 bars limit switch setting for lube oil pressure safety stop 0 8 bars Air Normal pressure first stage at delivery pressure 0 10 bars...

Страница 16: ...8 13 1 1 2 10 11 5 T4 Clearances Suction valve LP Lifting height mm 1 2 Delivery valve LP Lifting height mm 1 2 Suction valve HP Lifting height mm 1 1 Delivery valve HP Lifting height mm 1 1 Cylinder...

Страница 17: ...earing 70 Gudgeon pin diameter mm 40 Number of valves LP concentric 2 Number of valves HP concentric 2 Oil capacity of sump litres 4 T6 Air compressor data Compressor type HV1 140A Capacity F A D 71 m...

Страница 18: ...1330 Flywheel nut 1 1380 Coupling flange driver 1 1400 Crankshaft 1 1411 Connecting rod 1 1440 Cylinder handhole cover 4 1448 Cylinder head 1 1484 Clamping piece HP valve 1 1486 Clamping piece LP valv...

Страница 19: ...61 Gudgeon pin 1 3513 Compression ring 4 3515 Compression ring 4 3539 Oil ring 1 3576 Safety valve ball 2 3580 Valve spring HP safety valve 1 3581 Valve spring LP safety valve 1 3633 Level gauge glass...

Страница 20: ...3930 Copper washer 3 3932 Copper washer 2 3933 Copper washer 1 3934 Copper ring 1 3937 Lock washer 4 3950 Screw 2 3960 Bursting plate 1 3970 O ring 1 3971 O ring 1 3972 O ring 1 3979 0 ring 1 4017 Ga...

Страница 21: ...2 4386 Pressure gauge tube 2 4387 Pressure gauge tube 1 4397 Oil drip feed pipe 1 4398 Oil drip feed pipe 1 4407 Bolt counterweight 4 4414 Washer 2 4422 Safety valve HP 1 4424 Safety valve LP 1 4435 S...

Страница 22: ...Sperre Air Compressor Two stage water cooled Model HV1 140A 9 ILLUSTRATIONS FOR REPLACEMENT PARTS LIST 22 26...

Страница 23: ...Sperre Air Compressor Two stage water cooled Model HV1 140A 23 26...

Страница 24: ...Sperre Air Compressor Two stage water cooled Model HV1 140A 24 26...

Страница 25: ...Sperre Air Compressor Two stage water cooled Model HV1 140A 25 26...

Страница 26: ...Sperre Air Compressor Two stage water cooled Model HV1 140A 26 26...

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