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Spectra

Pure

®

Inc.

 

 

215 S. Industrial Drive, Suite 2A  Tempe, Arizona  85281-2941    480.894.5437    Fax us toll-free  1.877.527.7873

Call us toll-free  1.800.685.2783           E-mail  [email protected]           Visit us on the web  www.spectrapure.com

6

Theory of  Operation: Water Production System

The storage tank (11) is a non-pressurized tank of any size. When water is withdrawn 
from the tank to a point below the low-level fl oat (or pressure switch) (12), the input 
solenoid (2) is activated by the Reverse Osmosis System Controller (27). When 
suffi cient input pressure (as displayed on the input pressure gauge (4)) is sensed by 
the input pressure switch (5), the main pump (6) and motor (7) are energized. Water 
that has passed through the sediment fi lter (1) then fl ows through the low pressure 
manifold (3). The pump increases the input water pressure in the membrane (8) to a 
conservative 100 psi as displayed on the system pressure gauge (21). 

The water is split by the membrane into two streams: a pure water stream (permeate) 
and a waste water stream (concentrate). The pure water stream passes through the 
product fl ow meter (10) and the TDS monitor (18) and then into the storage tank. 
(The TDS Meter indicates the purity of the product water going into the tank and aids 
in determining when the RO membrane may be failing.) The tank will fi ll until water 
reaches the high-level fl oat (or pressure switch) (13). This will activate the fl ush cycle 
(covered later) and then shut the pump and motor down. 

The concentrate stream is split into two streams in the high pressure manifold 
(20). One stream goes to drain through the capillary tube fl ow restrictor (22) and 
concentrate fl ow meter (23). The other stream goes through the pressure regulator 
(24). The pressure regulator is used to adjust the system operating pressure. The 
output of the pressure regulator is feed back into the input water supplying the pump. 

The fl ush cycle, initiated by the high-level fl oat (or pressure switch), opens the 
concentrate bypass solenoid (25). This allows the concentrated waste water (as well 
as any hardness or particulates that may have accumulated on the surface of the 
membrane) to be rapidly fl ushed down the drain. After 45 seconds, the pump and 
motor will spin down before the input solenoid is turned off, protecting the pump from 
a starvation / cavitation condition. For the next six minutes, the pure water fl ush pump 
(9) is activated, fl ooding the membrane with a pure-water bath until the fi ll cycle starts 
over again.

Содержание PSP-1000

Страница 1: ... 894 5437 Fax us toll free 1 877 527 7873 Call us toll free 1 800 685 2783 E mail spectra spectrapure com Visit us on the web www spectrapure com 1 Operations and Maintenance Manual for PSP Series Water Purification Systems PSP 600 PSP 1000 PSP 1600 PSP 2700 Rev 0 April 21 2005 ...

Страница 2: ... loop decreases membrane fouling by rapidly flushing the membrane at a high velocity greatly increasing membrane life Time delayed inlet solenoid valve operates for several seconds before pump activates protecting the pump from dry starts and pump destroying cavitation Low voltage microprocessor based control system with Auto Flush and Pump Protection Flushes membrane after each use and protects p...

Страница 3: ...F to 86 F 4 5 C to 30 C Membrane Rejection greater than 98 average RO System Recovery 50 Feed flow GPM 1 0 GPM at 100 psi 77 F PSP 600 1 4 GPM at 100 psi 77 F PSP 1000 Concentrate Reject flow GPM 0 5 GPM at 100 psi 77 F PSP 600 0 7 GPM at 100 psi 77 F PSP 1000 Permeate Product flow GPM 0 5 GPM at 100 psi 77 F PSP 600 0 7 GPM at 100 psi 77 F PSP 1000 Production Rate 100 psi 1500ppm NaCl 750 GPD 77 ...

Страница 4: ...ure 110 psig max Operating Design Temperature 40 F to 86 F 4 5 C to 30 C Membrane Rejection greater than 98 average RO System Recovery 50 Feed flow GPM 2 2 GPM at 100 psi 77 F Concentrate Reject flow GPM 1 1 GPM at 100 psi 77 F Permeate Product flow GPM 1 1 GPM at 100 psi 77 F Production Rate 100 psi 1500ppm NaCl 1600 GPD 77 F System Inlet port 5 8 compression Permeate Product port 1 2 compression...

Страница 5: ...sure 110 psig max Operating Design Temperature 40 F to 86 F 4 5 C to 30 C Membrane Rejection greater than 98 average RO System Recovery 50 Feed flow GPM 3 8 GPM at 100 psi 77 F Concentrate Reject flow GPM 1 9 GPM at 100 psi 77 F Permeate Product flow GPM 1 9 GPM at 100 psi 77 F Production Rate 100 psi 1500ppm NaCl 2700 GPD 77 F System Inlet port 5 8 compression Permeate Product port 1 2 compressio...

Страница 6: ...o the storage tank The TDS Meter indicates the purity of the product water going into the tank and aids in determining when the RO membrane may be failing The tank will fill until water reaches the high level float or pressure switch 13 This will activate the flush cycle covered later and then shut the pump and motor down The concentrate stream is split into two streams in the high pressure manifo...

Страница 7: ...rive Suite 2A Tempe Arizona 85281 2941 480 894 5437 Fax us toll free 1 877 527 7873 Call us toll free 1 800 685 2783 E mail spectra spectrapure com Visit us on the web www spectrapure com 7 Schematic for All Systems Using One Open Tank ...

Страница 8: ...e Suite 2A Tempe Arizona 85281 2941 480 894 5437 Fax us toll free 1 877 527 7873 Call us toll free 1 800 685 2783 E mail spectra spectrapure com Visit us on the web www spectrapure com 8 Schematic for All Systems Using Multiple Open Tanks ...

Страница 9: ...Drive Suite 2A Tempe Arizona 85281 2941 480 894 5437 Fax us toll free 1 877 527 7873 Call us toll free 1 800 685 2783 E mail spectra spectrapure com Visit us on the web www spectrapure com 9 Schematic for All Systems Using Bladder Tank ...

Страница 10: ...rial Drive Suite 2A Tempe Arizona 85281 2941 480 894 5437 Fax us toll free 1 877 527 7873 Call us toll free 1 800 685 2783 E mail spectra spectrapure com Visit us on the web www spectrapure com 10 PSP 600 PSP 1000 Front Side View ...

Страница 11: ...dustrial Drive Suite 2A Tempe Arizona 85281 2941 480 894 5437 Fax us toll free 1 877 527 7873 Call us toll free 1 800 685 2783 E mail spectra spectrapure com Visit us on the web www spectrapure com 11 PSP 1600 Front Side View ...

Страница 12: ...dustrial Drive Suite 2A Tempe Arizona 85281 2941 480 894 5437 Fax us toll free 1 877 527 7873 Call us toll free 1 800 685 2783 E mail spectra spectrapure com Visit us on the web www spectrapure com 12 PSP 2700 Front Side View ...

Страница 13: ...d by the input pressure switch 5 the control board will activate the power relay which in turn will apply power to the main pump 6 and motor 7 The pump motor will boost the recirculating system pressure to 100 110 psi If at any time during a fill cycle the input pressure drops enough to de activate the input pressure switch the main pump and motor will be powered down The control board will then a...

Страница 14: ...rial Drive Suite 2A Tempe Arizona 85281 2941 480 894 5437 Fax us toll free 1 877 527 7873 Call us toll free 1 800 685 2783 E mail spectra spectrapure com Visit us on the web www spectrapure com 14 All Systems Electrical Schematic ...

Страница 15: ...ter quality Record all information in a system history log Annually In addition to above sanitize all filter housings with Kay 5 sanitizer one packet to 2 5 gallons of warm water or similar product Follow standard sanitizing procedure clean with mild detergent rinse with clear water fill filter with sanitizer solution and allow to air dry or reassemble Do not rinse the parts after sanitizer soluti...

Страница 16: ...8 poly tubing to brass compression fittings 1 Cut the tubing end squarely and remove internal and external burrs 2 Remove compression nut from the compression fitting and slide it over the tubing 3 Slide the white plastic collar over the tubing NOTE Smaller diameters have a tapered collar while larger diameters 5 8 have dual tapered collars Tapered collars must slope towards the fitting See typica...

Страница 17: ... carbon filter for at least 15 minutes after air has been bled from the tank and until the backwash is clear of black carbon fines 5 Return the carbon filter control head back to the service position by rotating the black manual backwash knob clockwise around to the service position 6 Set time of day on the control valve on the carbon filter by depressing the red button and aligning the 24 hour ge...

Страница 18: ...d shaft of the pressure relief valve located beneath the high pressure manifold 17 Adjust the pressure relief valve to 100 psi by turning the brass handle Rotate clockwise when viewed from the bottom to increase the pressure and counter clockwise to decrease the pressure 18 When adjusted to the proper pressure lock the nut back in place 19 Check the product water to waste water ratio It should be ...

Страница 19: ...ow permeate flow rate Low operating pressure Dirty or fouled membrane Operating on cold water See above possible causes for low operating pressure Replace it If possible operate with a feedwater temperature of 72 80 F 22 27 C Excessive Permeate flow rate Defective product water membrane O rings Damaged membrane possibly due to chlorine damage Ruptured membrane Check product water tube O rings and ...

Страница 20: ...orrectly Power switch on tank water level below the low float unit not operating Float switch has cut power to machine Defective Float Thermal overload in motor No power to system Motor and or pump not operating properly Micro switch on either carbon filter or water softener not functioning properly Carbon filter or water softener control valve not in service position Low system inlet pressure Che...

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