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USER’S MANUAL

EN

2

Arc welding and plasma cutting are processes 

that can pose hazards for the operator and per-

sons in his vicinity. The operator and his close 

surroundings are exposed, among others, to 

the risk of fire, explosion, electric shock, bur-

ning, as well as the risk of getting injured by 

moving parts of the device. 
Once proper safety measures are provided, 

electric welding and plasma cutting are rela-

tively safe processes. For this reason, it is cru-

cial to strictly follow the valid OSH principles 

during welding operations.
The informations provided below do not re-

lease the operator from the obligation to follow 

the OSH rules that are binding in his plant/

workplace. 

1.1  GENERAL SAFETY RULES

Welding operators and persons working in 

the vicinity of the welding process should be 

made aware of the following hazards associa-

ted with arc welding. They should be made 

aware of protective measures as specified in 

relevant international and national standards 

and regulations.

1.1.1    Equipment condition  

and maintenance

•   Check the technical condition of the device 

and accessories before starting to weld/

plasma cutting. It is forbidden to use equi-

pment that is unserviceable. 

 •   Equipment damaged or defective should 

be immediately repaired or removed from 

service. 

1.1.2  Operation and carrying 

•   Apply appropriate protective measures in 

the space around the zone, where welding 

operations are expected to be carried out. 

•   All equipment should be placed so that it 

does not present a hazard in passageways, 

on ladders or stairways, etc. 

•   Falling objects can cause injuries or kill. 

Protect device before accidentally falling. 

•   Welding equipment may be heavy 

(e.g. wire 

feeder fitted with spool and harness)

. Care 

shall be taken during manual handling. 

•   To handle heavy elements, use hoists/

trucks/transport equipment designed 

especially for this purpose. Make sure 

the weight of equipment to be handled 

does not exceed the admissible maximum 

lifting capacity of used hoist/truck/transport 

equipment. 

•   It is forbidden for unauthorized persons, 

especially children, to be in the vicinity of 

the device during its use. 

•  

The device is not suitable for pipe defrosting. 

•   Device use non-compliant with its intended 

purpose is forbidden.

1.1.3 Training

•   Only professionally trained and qualified 

personnel may install, operate, maintain 

and repair the device.

•   For operators and their supervisors training 

is essential in: the safe use of the equipment; 

the processes; the emergency procedures.

1.2  ELECTRIC SHOCK CAN KILL

 

•   Before starting to weld and during the wel-

ding process, the operator should insulate 

himself from the ground and the environ-

ment by means of dry and undamaged 

protective clothes. It is forbidden to work 

on wet ground.

•   It is forbidden to touch SK sockets

 ( „+” and/

or „-”) 

when the device is in operation 

(con-

nected to a power supply source)

.

•   It is forbidden to touch live electric compo-

nents of the device.

1.   SAFE  USE 

– HAZARDS ASSOCIATED WITH ARC WELDING AND 

PLASMA CUTTING

Содержание ProMIG 420H

Страница 1: ...User s manual Semiautomatic welder SPARTUS ProMIG 420H 420HW...

Страница 2: ...nd performance during realization of the above mentioned processes SPAR TUS products are characterized by precisely such features they are primarily reliable and durable but they are also versatile We...

Страница 3: ...Fire or explosion hazard 5 1 7 Other hazards 6 1 8 Other informations 6 1 9 Symbols used in instructions 7 2 ELECTROMAGNETIC FIELD EMF 7 3 ELECTROMAGNETIC COMPATIBILITY EMC 7 3 1 General informations...

Страница 4: ...ding operations are expected to be carried out All equipment should be placed so that it does not present a hazard in passageways on ladders or stairways etc Falling objects can cause injuries or kill...

Страница 5: ...n dazzle and impair vision infrared heat radiation can damage skin and eyes Such radiation can be direct or reflected from surfaces such as bright metals and light colo ured objects 1 3 1 Eye and face...

Страница 6: ...st draught to keep vapours and gases away from the breathing zone When welding is carried out in a confined space operators should only be permitted to weld when other persons who have been instructed...

Страница 7: ...ible place The surroundings of the work should be observed for an adequate period after its termination Hot spots and immediate surroundings should be observed until their temperature has dropped to n...

Страница 8: ...er The welding wire tip may be sharp Never aim the burner tip of the welding torch at your face eyes or other people 1 7 4 Moving elements can be dangerous All protective elements and device housing s...

Страница 9: ...ices for example cardiac pacemakers Persons with implanted medical devices such as cardiac pacemakers are obliged to consult a doctor before starting to weld plasma cutting and to exercise special cau...

Страница 10: ...at other equi pment being used in the environment is compatible This may require additional protection measures h the time of day that welding or other activities are to be carried out The size of the...

Страница 11: ...dicated to specialized industrial applica tions Machines are ready to work in toughest conditions 5 1 PURPOSE OF USE SPARTUS ProMIG 420H i 420HW welding devices are designed for Manual Metal Arc MMA w...

Страница 12: ...not designed to be used outdoor during precipitation if it is not covered 6 2 TECHNICAL PARAMETERS OF DEVICE SPARTUS ProMIG 420H SPARTUS ProMIG 420HW Input 3 x 400V 10 50 60 Hz Welding current MIG A 8...

Страница 13: ...ive the risk and avoid hazards during use of the product IEC 60204 1 7 1 PROPER COOLING The unit should be placed stable on a dry and flat surface Avoid too much slope and slippery surfaces Check regu...

Страница 14: ...N 12 6 Control panel 7 Connection cable set control socket 8 SK socket 9 SK socket 10 ON OFF switch 11 Gas heater socket 12 Fan 13 Water cooler connector 14 Power cable 400V 15 Rating plate 8 7 10 11...

Страница 15: ...ction Output 21 Connection cable set control socket 22 Connection cable set current socket 23 Gas inlet 24 Coolant Connection Output 25 Coolant Connection Input 26 Wire inlet guide 27 Tension adjustme...

Страница 16: ...t with plug A P8 P6 P7 P3 P2 P1 P1 P3 P2 P5 P4 P7 P6 P8 P10 P9 P6 Control plug B P7 Current plug B P8 Gas hose P9 Hose liquid cooling input with plug B P10 Hose liquid cooling output with plug B 7 3 4...

Страница 17: ...It is forbidden bridging PE and N cables it may cause serious risk of electric shock In some cases colours of power cords may vary from those shown on diagram For example when the device has a four wi...

Страница 18: ...e end of cooling hose P9 into cooler and wire feeder 30 5 Only for ProMIG 420HW Connect the end of cooling hose P5 into wire feeder 25 Connect the end of cooling hose P10 into cooler and wire feeder 3...

Страница 19: ...ce approx 30mm beyond the torch outline release the button INCH FEEDING 7 Assemble welding wire into liner gas nozzle contact tip 8 Cut off the end of wire properly 7 5 6 Device installation 1 Connect...

Страница 20: ...g into appropriate SK socket 8 or 9 3 Connect earth clamp into workpiece 4 Connect the welder into power supply in accordance with appropriate guidelines see 7 4 5 Turn on the welder by setting power...

Страница 21: ...Check if cooling fan is working properly Make sure that all vents are not obstructed At least once a month Regularly remove dust from inside of the machine Use for this compressed air The pressure sh...

Страница 22: ...he control circuit Excessive heating of MIG gun Contact tip is not properly fastened or tightened Too high welding current in relation into MIG gun capacity Unstable arc welding Contact tip is worn or...

Страница 23: ...igh quality production excellentparametersandergonomics thesearefea turesoftheSPARTUS Masterseriesofdevices which werecreatedwithdemandingweldingjobsinmind Precision functionality excellent parameters...

Страница 24: ...Videopresentation of products Subscribe to the channel SPARTUS INFO...

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