Space-Ray PTS Series 200 Скачать руководство пользователя страница 54

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Form 43343530
Aug 2012

-53-

03988100

Plastic Vacuum Air Tube 10" (P2- to static pressure point)

03988100

Plastic Vacuum Air Tube 10" (P1+ to total pressure point)

43563040

Supply Cord -Flat (SPT-1 18/3 x 72" long)

42709000

Shield, Terminal Block

42395010

Gasket, Blower

03946010

Sealing Strip 1/8" x 3/8" wide (access panels) -not shown-

Ft.

42752250

Air Inlet Screen

38a

30504040

Starting Collar (combustion air inlet)

30701240

Ignition Cable - Female (2) 1/4" QC x 24"lg #PSE-GF23 -not shown-

44145060

Manifold Pipe – 6-1/4”lg

40a

03333140

Pipe Nipple – 4”lg

30333250

Gas Valve #VR8205Q-3819 (natural gas) 2-stage

41a

30333260

Gas Valve #VR8205Q-3827 (propane gas) 2-stage

03259xxx

Main Burner Orifice #7/16-27 (see size requirements in Section5.0)

42741150

Air Restrictor Plate 2-3/4”

44151010

Burner Screen Sub-Assembly (200 BTU units only)

42398030

Monitoring Light – Amber (gas valve operation)

42398150

Monitoring Light – Red (air switch operation)

30186250

Air Switch (set point @ .93”WC, RED LABEL) models 40/25 & 50/30

48a

30186260

Air Switch (set point @ .65”WC, BLUE LABEL) models 75/50 & 100/65

48b

30186270

Air Switch (set point @ .34”WC, GREEN LABEL) models 125/80 and above

Labels/Manual

42848110

Label, Nameplate (Space-Ray)

42013000

Label, Logo (Space-Ray) (Not Shown)

43344070

Label, Clearances to Combustibles

42874030

Label, Wire Connection Diagram

42875000

Label, Warning (installation/configuration/chemical)

43269010

Label, 24V Thermostat Connection

43269020

Label, TISS Connection

43269030

Label, Eyebolt Suspension Warning

43269040

Label, Gas Valve in “OFF” Position

43269050

Label, Burner Warning (access panel must remain closed)

43344110

Label, Flex Gas Connector

42785020

Label, Ladder Wiring Connection

42834000

Label, 120V Caution

42922030

Label, Sidewall Venting

43343530

Installation & Operation Manual (Not Shown)

Tube Integrity Safety Switch (TISS) Components

44175000

Retainer clamp

30519020

Spring

30736000

Thimble

44176510

TISS replacement assembly (does not include retainer clamp or spring)

(does not include retainer clamp or spring)

Содержание PTS Series 200

Страница 1: ...trical switch DO NOT DO NOT DO NOT DO NOT use any telephone in your building IMMEDIATELY IMMEDIATELY IMMEDIATELY IMMEDIATELY call your gas supplier from a neighbor s telephone Follow the gas supplier...

Страница 2: ...2 Connecting the TISS System 26 13 0 Gas Connections and Regulations 29 14 0 Instructions for Pressure Test Gauge Connection 31 15 0 Electrical Connections 32 16 0 Venting 35 17 0 Air for Combustion 3...

Страница 3: ...r input of installed heaters Never use the heater as a support for a ladder or other access equipment Do not hang anything from the heater Supply all installation materials necessary that are not incl...

Страница 4: ...This heater is not an explosion proof heater This heater is not an explosion proof heater This heater is not an explosion proof heater This heater is not an explosion proof heater Where the possibili...

Страница 5: ...tibles are posted on the damaged by temperatures 90 F above ambient temperature Clearances to combustibles are posted on the damaged by temperatures 90 F above ambient temperature Clearances to combus...

Страница 6: ...Flue Flue Flue Connection Connection Connection Connection1 1 1 1 Fresh Air Fresh Air Fresh Air Fresh Air Connection Connection Connection Connection1 1 1 1 Electrical Electrical Electrical Electrica...

Страница 7: ...Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty 42912080 10 Ft Tube with 24 Hole Flange Aluminized 1 1 1 42912169 10 Ft Tube with 6 Hole Flange Alumi Therm 1 1 41932101 10 Ft Tube less Flanges Hot Rol...

Страница 8: ...Aluminized Aluminized 40 Ft Pkg 40 Ft Pkg 40 Ft Pkg 40 Ft Pkg 44137090 44137090 44137090 44137090 20 Ft Pkg 20 Ft Pkg 20 Ft Pkg 20 Ft Pkg 44135030 44135030 44135030 44135030 40 Ft Pkg 40 Ft Pkg 40 Ft...

Страница 9: ...body packages 42907210 42907210 42907210 42907210 42907190 42907190 42907190 42907190 429072 429072 429072 4290722 2 2 20 0 0 0 42907200 42907200 42907200 42907200 42873000 U Bolt 4 2 5 3 02127110 Hex...

Страница 10: ...ty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty 42912169 10 Ft Tube with 6 Hole Flange Alumi Therm 1 1 41932100 10 Ft Tube less Flanges Aluminized 3 2 2 3 41932050 5 Ft Tube less Flanges Al...

Страница 11: ...Only Contains U Bend Reflector 43490000 QTY 1 U Bend End Reflector 43490050 QTY 1 Speed Clips 02266010 QTY 11 10 16 x Self Drilling Screws 02189020 QTY 4 Installation Form 43489000 QTY 1 30 3 4 78cm...

Страница 12: ...0 Ft 60 Ft PTU 125 80 15 Ft 30 Ft PTS 150 100 40 Ft 60 Ft PTU 150 100 20 Ft 30 Ft PTS 175 110 50 Ft 70 Ft PTU 175 110 25 Ft 35 Ft PTS 200 125 50 Ft 70 Ft PTU 200 125 25 Ft 35 Ft NOTES NOTES NOTES NOTE...

Страница 13: ...OISONOUS GAS AND SOOT HAZARD 60 FT SYSTEM 50 FT SYSTEM 20 FT SYSTEM 30 FT SYSTEM 40 FT SYSTEM LEGEND Burner Box 10ft Aluminized Tube 24 Hole Flange or 10ft Alumi Therm Tube 6 Hole Flange Coupling 10ft...

Страница 14: ...Bracket 108 274cm 12 30cm 12 30cm 4 Tube Coupling typical Bottom View 108 274cm 600 1524cm 108 274cm 108 274cm 108 274cm 108 274cm 12 30cm 12 30cm 12 30cm 12 30cm 108 274cm Models PTS 40 25 75 50 14 3...

Страница 15: ...22cm 5 FT Tube Assembly 14 36cm 120 305cm 108 274cm Burner Box Flue Terminal 10 FT Tube Assembly typical 15 38cm 108 274cm 48 122cm 31 Tube Support Hanger Brackets typical at control end Shipped with...

Страница 16: ...hanging points to be used for suspension for a typical 40ft long system There must be two hanging points on the first tube and one on each of the other tubes Maximum 6 distance from control box to the...

Страница 17: ...le for Alumi Therm Steel Tubes Gasket Burner Box Typical Overlap U Bend Tube Coupling Typical each tube joint Reflector 31 Tube Support Brk with U Bolt Clamp 5 16 Hex Nuts 8 10 6 hanging points to be...

Страница 18: ...c 5 Heaters subject to vibration must be provided with vibration isolating hangers 6 Heaters must not be supported by gas or electric supply lines and must be suspended from a permanent structure with...

Страница 19: ...lumi therm steel starting body section for 40 ft 50 ft 60 ft and 70 ft systems 4 Assemble a tube support hanger bracket 4 from the end of the heat exchanger tube having the mounting flange Align the t...

Страница 20: ...d properly to ensure the integrity of the tube connections Two 10 self connections Two 10 self connections Two 10 self connections Two 10 self drilling screws drilling screws drilling screws drilling...

Страница 21: ...EVER reuse a coupling reuse a coupling reuse a coupling reuse a coupling Always install a new coupling only and Always install a new coupling only and Always install a new coupling only and Always ins...

Страница 22: ...allow for the natural expansion and contraction of the heater when in operation Note The heaters can expand and contract up to 1 Note The heaters can expand and contract up to 1 Note The heaters can...

Страница 23: ...ions and the elbow together and secure with tube couplings as described in Section 10 1 90 Deg Elbow Tube Coupling 13 330mm 13 330mm Self Drilling Screws QTY 2 per coupling 11 1 ADDING OPTIONAL CORNER...

Страница 24: ...Make sure that the speed clips fit tightly over both the U U U U Bend Reflector Bend Reflector Bend Reflector Bend Reflector and the reflector on each body section Use two self drilling screws to perm...

Страница 25: ...ner casting to the gas manifold 3 Disconnect spark lead and sensing wire 4 Pull burner forward from the gas manifold and then out through the side of the box as shown 5 Screen Tab 5 Slide screen over...

Страница 26: ...low Failure to install the Failure to install the Failure to install the Failure to install the control box in an UPRIGHT position will VOID the manufacturer s warranty control box in an UPRIGHT posit...

Страница 27: ...d spring retainer clamp not included spring and spring retainer clamp not included spring and spring retainer clamp not included must also be installed Instructions Instructions Instructions Instructi...

Страница 28: ...ry diagram below to increase or decrease the tension as necessary diagram below to increase or decrease the tension as necessary Spring Retainer Clamp 3 Mark the other end of the sleeve with tape or o...

Страница 29: ...ed as shown using using using using the bottom hole pattern the bottom hole pattern the bottom hole pattern the bottom hole pattern of the clamp Follow procedures described earlier for all other adjus...

Страница 30: ...d flexible connector supplied with this heater is required for connections between the rigid piping and the heater A union should be installed before the burner box inlet An approved shut off valve sh...

Страница 31: ...e gas connector is 36 long for Gas Appliances ANSI Z21 24 CSA 6 10 is supplied for installation in US only The gas connector is 36 long for Gas Appliances ANSI Z21 24 CSA 6 10 is supplied for installa...

Страница 32: ...ment Screws use 3 32 Hex Allen Wrench 1 8 NPT Inlet Pressure Tap with 3 16 Hex Allen Wrench Plug 1 8 NPT Outlet Pressure Tap with 3 16 Hex Allen Wrench Plug Gas Control Knob Wiring Terminals 3 Ground...

Страница 33: ...gally authorized in the locality where the installation is made 2 The unit must be electrically grounded in accordance with the National Electrical Code ANSI NFPA No 70 latest edition In Canada refer...

Страница 34: ...Rev G 1 2011 Red Light Amber Lights L1 Black L2 Black ribbed Black White Black ribbed Black Green Violet Orange Red Green Violet Black White Red Blue White Fuse 2A Fusible TISS Tube Integrity Safety...

Страница 35: ...Fire Thermostat Connection Block B B B B LOW VOLTAGE 24V THERMOSTAT CONNECTIONS LOW VOLTAGE 24V THERMOSTAT CONNECTIONS LOW VOLTAGE 24V THERMOSTAT CONNECTIONS LOW VOLTAGE 24V THERMOSTAT CONNECTIONS MU...

Страница 36: ...ir Maximum Fresh air Maximum Fresh air Maximum Fresh air intake length ft intake length ft intake length ft intake length ft 4 diameter 4 diameter 4 diameter 4 diameter Max combination of Max combinat...

Страница 37: ...aving jurisdiction 8 Single wall metal pipe shall not originate in any unoccupied attic or concealed space and shall not pass through any attic inside wall or concealed space or through any floor For...

Страница 38: ...s for venting of multiple heaters are the same as described for SINGLE HEATER VENTING SINGLE HEATER VENTING SINGLE HEATER VENTING SINGLE HEATER VENTING except as follows 1 The common vent size and tot...

Страница 39: ...15cm minimum Y Connector See Vent Sizing Table for diameter See Vent Sizing Table for diameter 1 2 12mm fall per 20 ft 6m toward vent terminal Flue Collar Adaptor Flue Collar Adaptor VENT SIZING TABL...

Страница 40: ...the air inlet screen must be maintained at all times In larger open areas of buildings infiltration normally is adequate to provide air for combustion 17 1 DIRECT OUTSIDE AIR FOR COMBUSTION Outside c...

Страница 41: ...g Table Vent Sizing Table and use the diameter indicated based on the number of heaters per duct Flue vent termination must be 1 ft 30 cm higher than combustion air inlet cap Combustion Air Intake SID...

Страница 42: ...eriod of approximately 15 seconds the gas valve is de energized and the control goes through an inter purge delay of approximately 60 seconds before another ignition attempt The control will attempt t...

Страница 43: ...sensing Heater OFF Thermostat turn off 30 secs post purge T7 Thermostat low fire Blower Red power light Ignition Air switch Gas valve low fire Flame sensing Amber valve light low fire Function ON Func...

Страница 44: ...ensor 17 Main Burner Orifice 18 Air Restrictor Plate 2 9 4 3 6 7 8 10 11 5 12 25 Note This panel must remain closed for burner operation Note This panel must remain closed for burner operation 30 3 32...

Страница 45: ...for any signs of damage fatigue or corrosion If there are any signs of damage to the gas connection or leaks found in the gas piping immediately stop using the heater until the gas pipe and connection...

Страница 46: ...broken continuity Check the first tube and reflector is there a hole Check TISS wire for a break if it is close to the terminal repair Otherwise replace TISS wire Replace heat exchanger tube reflector...

Страница 47: ...Replace ignition module Check flame sense wire does it have continuity Contact factory for assistance Replace flame sense wire Adjust terminal connection Restart troubleshooting No Yes Is the knob on...

Страница 48: ...ing Contact factory for assistance No Yes No No Yes Check vent and fresh air lengths are they within the maximum permissible No Yes Check air plate stamped part numbers Are they correct No Yes Check t...

Страница 49: ...sconnect electrical supply and Remove cover 1 2 Remove screw securing burner casting to the gas manifold 3 Disconnect Spark lead and sensing wire 4 Pull burner forward from the gas manifold and then o...

Страница 50: ...wires from gas valve Step 4 Remove 6 screws from end panel Rotate gas valve and manifold assembly slightly counter clockwise and slide out from housing Step 2 23 3 AIR SWITCH PRESSURE CHECK P1 P2 P1...

Страница 51: ...current which passes through the flame from the sensor to ground The minimum flame current necessary to keep the system from lockout is 0 7 microamps a Turn off heater at thermostat b Connect a meter...

Страница 52: ...S1 Error Mode Error Mode Error Mode Error Mode LED Indication LED Indication LED Indication LED Indication Internal Control Failure Internal Control Failure Internal Control Failure Internal Control F...

Страница 53: ...Plate see size requirements in Section 5 0 1 Burner Components Burner Components Burner Components Burner Components 15 42700500 Burner Investment Casting Machined 1 16 44146080 Manifold Support Brack...

Страница 54: ...els 75 50 100 65 1 48b 30186270 Air Switch set point 34 WC GREEN LABEL models 125 80 and above 1 Labels Manual Labels Manual Labels Manual Labels Manual 49 42848110 Label Nameplate Space Ray 1 50 4201...

Страница 55: ...54 58 59 49 59 60 51 56 65 66 67 68 2 Stage Thermostat 43269060 rev A HI C LO 3a 18a 3b 21a 4 6 6 GAS TYPE SUPPLY PRESSURE Pression de Sortie Type de Gaz MAXIMUM MINIMUM MANIFOLD PRESSURE Pression a...

Страница 56: ...Aluminized Steel ALC Calorized Aluminized Steel ALC Calorized Aluminized Steel 18 30504500 Flue Adapter Collar HRS Hot Rolled Steel HRS Hot Rolled Steel HRS Hot Rolled Steel HRS Hot Rolled Steel 19 44...

Страница 57: ...ible materials 43344990 July 2012 Installation Code and Annual Inspections Installation and Service of Space Ray equipment must be performed by a qualified contractor and conform with all requirements...

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