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Form 43343530 
Aug 2012

 

-29- 

13.0)

 

GAS CONNECTIONS AND REGULATIONS 

Tighten flexible gas hose and components securely.

Flexible metal gas hoses must be installed without any twists or
kinks in them. The hose will move during operation of the heater
and it can crack if it is twisted.

Failure to do so may result in death, serious injury or property
damage.

 

IMPORTANT BEFORE CONNECTING THE GAS TO THE HEATER

IMPORTANT BEFORE CONNECTING THE GAS TO THE HEATER

IMPORTANT BEFORE CONNECTING THE GAS TO THE HEATER

IMPORTANT BEFORE CONNECTING THE GAS TO THE HEATER    
1.

 

Connect to the supply tank or manifold in accordance with the latest edition of National Fuel Gas Code (ANSI 
Z223.1), and local building codes.  Authorities having jurisdiction should be consulted before the installation 
is made.  (In Canada, refer to the latest edition of CSA B149.1, Natural Gas and Propane Installation Code.) 

2.

 

Check that the gas fuel on the burner rating plate matches the fuel for the application. 

3.

 

Check that the gas supply piping has the capacity for the total gas consumption of the heaters and any other 
equipment connected to the line.  

4.

 

Check that the calculated supply pressure with all gas appliances and heaters operating will not drop below 
the minimum supply pressure required for these heaters. Check inlet supply pressures on Section 14.0). 

5.

 

All  gas  supply  lines  must be  located  in accordance  with  the required clearances  to combustibles  from the 
heater as listed on the clearances label of the heater and Section 4.0) of this manual. 

6.

 

Pipe joint compounds must be resistant to the action of liquefied petroleum gases. 

7.

 

Tube  heaters  will  expand/contract  during  operation.  Where  local  codes  do  not  prohibit,  a  CSA  or  U.L. 
approved  flexible  connector  supplied  with  this  heater  is  required  for  connections  between  the  rigid  piping 
and the heater.  A union should be installed before the burner box inlet.  An approved shut off valve should 
be installed within 6 feet of the union.  

8.

 

The gas pipe, flexible hose and connections must be self supporting. The gas pipe work must not bear any of 
the weight of the heater or any other suspended assembly. 

9.

 

This appliance is equipped with a step-opening, combination gas valve. The maximum supply pressure to the 

The maximum supply pressure to the 

The maximum supply pressure to the 

The maximum supply pressure to the 

appliance is 14” W.C. or 1/2 P.S.I.

appliance is 14” W.C. or 1/2 P.S.I.

appliance is 14” W.C. or 1/2 P.S.I.

appliance is 14” W.C. or 1/2 P.S.I. If the line pressure is more than the maximum supply pressure, then a 
second stage regulator which corresponds to the supply pressure must be used. 

10.

 

After  all  gas  connections  have been made,  make  sure the  heater  and all gas  outlets  are  turned  off  before 
the main gas supply is turned on slowly

main gas supply is turned on slowly

main gas supply is turned on slowly

main gas supply is turned on slowly. Turn the gas supply pressure on and check for leaks.  To check for 

leaks, check by one of the methods listed in Appendix D of the National Fuel Gas Code. 

11.

 

If a 2nd stage regulator is used, the ball valve down stream in the supply line must be closed when purging 
the gas lines to prevent gas seeping through it. If initial gas pressure is higher than 14” w.c. the redundant 
combination gas valve is designed to lock out. Pressure build-up in the supply lines prior to the heater must 
be released before proper heater operation. 

 

Do not use an open flame of any kind to test for leaks.

Do not use an open flame of any kind to test for leaks.

Do not use an open flame of any kind to test for leaks.

Do not use an open flame of any kind to test for leaks. 

 

Содержание PTS Series 200

Страница 1: ...trical switch DO NOT DO NOT DO NOT DO NOT use any telephone in your building IMMEDIATELY IMMEDIATELY IMMEDIATELY IMMEDIATELY call your gas supplier from a neighbor s telephone Follow the gas supplier...

Страница 2: ...2 Connecting the TISS System 26 13 0 Gas Connections and Regulations 29 14 0 Instructions for Pressure Test Gauge Connection 31 15 0 Electrical Connections 32 16 0 Venting 35 17 0 Air for Combustion 3...

Страница 3: ...r input of installed heaters Never use the heater as a support for a ladder or other access equipment Do not hang anything from the heater Supply all installation materials necessary that are not incl...

Страница 4: ...This heater is not an explosion proof heater This heater is not an explosion proof heater This heater is not an explosion proof heater This heater is not an explosion proof heater Where the possibili...

Страница 5: ...tibles are posted on the damaged by temperatures 90 F above ambient temperature Clearances to combustibles are posted on the damaged by temperatures 90 F above ambient temperature Clearances to combus...

Страница 6: ...Flue Flue Flue Connection Connection Connection Connection1 1 1 1 Fresh Air Fresh Air Fresh Air Fresh Air Connection Connection Connection Connection1 1 1 1 Electrical Electrical Electrical Electrica...

Страница 7: ...Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty 42912080 10 Ft Tube with 24 Hole Flange Aluminized 1 1 1 42912169 10 Ft Tube with 6 Hole Flange Alumi Therm 1 1 41932101 10 Ft Tube less Flanges Hot Rol...

Страница 8: ...Aluminized Aluminized 40 Ft Pkg 40 Ft Pkg 40 Ft Pkg 40 Ft Pkg 44137090 44137090 44137090 44137090 20 Ft Pkg 20 Ft Pkg 20 Ft Pkg 20 Ft Pkg 44135030 44135030 44135030 44135030 40 Ft Pkg 40 Ft Pkg 40 Ft...

Страница 9: ...body packages 42907210 42907210 42907210 42907210 42907190 42907190 42907190 42907190 429072 429072 429072 4290722 2 2 20 0 0 0 42907200 42907200 42907200 42907200 42873000 U Bolt 4 2 5 3 02127110 Hex...

Страница 10: ...ty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty 42912169 10 Ft Tube with 6 Hole Flange Alumi Therm 1 1 41932100 10 Ft Tube less Flanges Aluminized 3 2 2 3 41932050 5 Ft Tube less Flanges Al...

Страница 11: ...Only Contains U Bend Reflector 43490000 QTY 1 U Bend End Reflector 43490050 QTY 1 Speed Clips 02266010 QTY 11 10 16 x Self Drilling Screws 02189020 QTY 4 Installation Form 43489000 QTY 1 30 3 4 78cm...

Страница 12: ...0 Ft 60 Ft PTU 125 80 15 Ft 30 Ft PTS 150 100 40 Ft 60 Ft PTU 150 100 20 Ft 30 Ft PTS 175 110 50 Ft 70 Ft PTU 175 110 25 Ft 35 Ft PTS 200 125 50 Ft 70 Ft PTU 200 125 25 Ft 35 Ft NOTES NOTES NOTES NOTE...

Страница 13: ...OISONOUS GAS AND SOOT HAZARD 60 FT SYSTEM 50 FT SYSTEM 20 FT SYSTEM 30 FT SYSTEM 40 FT SYSTEM LEGEND Burner Box 10ft Aluminized Tube 24 Hole Flange or 10ft Alumi Therm Tube 6 Hole Flange Coupling 10ft...

Страница 14: ...Bracket 108 274cm 12 30cm 12 30cm 4 Tube Coupling typical Bottom View 108 274cm 600 1524cm 108 274cm 108 274cm 108 274cm 108 274cm 12 30cm 12 30cm 12 30cm 12 30cm 108 274cm Models PTS 40 25 75 50 14 3...

Страница 15: ...22cm 5 FT Tube Assembly 14 36cm 120 305cm 108 274cm Burner Box Flue Terminal 10 FT Tube Assembly typical 15 38cm 108 274cm 48 122cm 31 Tube Support Hanger Brackets typical at control end Shipped with...

Страница 16: ...hanging points to be used for suspension for a typical 40ft long system There must be two hanging points on the first tube and one on each of the other tubes Maximum 6 distance from control box to the...

Страница 17: ...le for Alumi Therm Steel Tubes Gasket Burner Box Typical Overlap U Bend Tube Coupling Typical each tube joint Reflector 31 Tube Support Brk with U Bolt Clamp 5 16 Hex Nuts 8 10 6 hanging points to be...

Страница 18: ...c 5 Heaters subject to vibration must be provided with vibration isolating hangers 6 Heaters must not be supported by gas or electric supply lines and must be suspended from a permanent structure with...

Страница 19: ...lumi therm steel starting body section for 40 ft 50 ft 60 ft and 70 ft systems 4 Assemble a tube support hanger bracket 4 from the end of the heat exchanger tube having the mounting flange Align the t...

Страница 20: ...d properly to ensure the integrity of the tube connections Two 10 self connections Two 10 self connections Two 10 self connections Two 10 self drilling screws drilling screws drilling screws drilling...

Страница 21: ...EVER reuse a coupling reuse a coupling reuse a coupling reuse a coupling Always install a new coupling only and Always install a new coupling only and Always install a new coupling only and Always ins...

Страница 22: ...allow for the natural expansion and contraction of the heater when in operation Note The heaters can expand and contract up to 1 Note The heaters can expand and contract up to 1 Note The heaters can...

Страница 23: ...ions and the elbow together and secure with tube couplings as described in Section 10 1 90 Deg Elbow Tube Coupling 13 330mm 13 330mm Self Drilling Screws QTY 2 per coupling 11 1 ADDING OPTIONAL CORNER...

Страница 24: ...Make sure that the speed clips fit tightly over both the U U U U Bend Reflector Bend Reflector Bend Reflector Bend Reflector and the reflector on each body section Use two self drilling screws to perm...

Страница 25: ...ner casting to the gas manifold 3 Disconnect spark lead and sensing wire 4 Pull burner forward from the gas manifold and then out through the side of the box as shown 5 Screen Tab 5 Slide screen over...

Страница 26: ...low Failure to install the Failure to install the Failure to install the Failure to install the control box in an UPRIGHT position will VOID the manufacturer s warranty control box in an UPRIGHT posit...

Страница 27: ...d spring retainer clamp not included spring and spring retainer clamp not included spring and spring retainer clamp not included must also be installed Instructions Instructions Instructions Instructi...

Страница 28: ...ry diagram below to increase or decrease the tension as necessary diagram below to increase or decrease the tension as necessary Spring Retainer Clamp 3 Mark the other end of the sleeve with tape or o...

Страница 29: ...ed as shown using using using using the bottom hole pattern the bottom hole pattern the bottom hole pattern the bottom hole pattern of the clamp Follow procedures described earlier for all other adjus...

Страница 30: ...d flexible connector supplied with this heater is required for connections between the rigid piping and the heater A union should be installed before the burner box inlet An approved shut off valve sh...

Страница 31: ...e gas connector is 36 long for Gas Appliances ANSI Z21 24 CSA 6 10 is supplied for installation in US only The gas connector is 36 long for Gas Appliances ANSI Z21 24 CSA 6 10 is supplied for installa...

Страница 32: ...ment Screws use 3 32 Hex Allen Wrench 1 8 NPT Inlet Pressure Tap with 3 16 Hex Allen Wrench Plug 1 8 NPT Outlet Pressure Tap with 3 16 Hex Allen Wrench Plug Gas Control Knob Wiring Terminals 3 Ground...

Страница 33: ...gally authorized in the locality where the installation is made 2 The unit must be electrically grounded in accordance with the National Electrical Code ANSI NFPA No 70 latest edition In Canada refer...

Страница 34: ...Rev G 1 2011 Red Light Amber Lights L1 Black L2 Black ribbed Black White Black ribbed Black Green Violet Orange Red Green Violet Black White Red Blue White Fuse 2A Fusible TISS Tube Integrity Safety...

Страница 35: ...Fire Thermostat Connection Block B B B B LOW VOLTAGE 24V THERMOSTAT CONNECTIONS LOW VOLTAGE 24V THERMOSTAT CONNECTIONS LOW VOLTAGE 24V THERMOSTAT CONNECTIONS LOW VOLTAGE 24V THERMOSTAT CONNECTIONS MU...

Страница 36: ...ir Maximum Fresh air Maximum Fresh air Maximum Fresh air intake length ft intake length ft intake length ft intake length ft 4 diameter 4 diameter 4 diameter 4 diameter Max combination of Max combinat...

Страница 37: ...aving jurisdiction 8 Single wall metal pipe shall not originate in any unoccupied attic or concealed space and shall not pass through any attic inside wall or concealed space or through any floor For...

Страница 38: ...s for venting of multiple heaters are the same as described for SINGLE HEATER VENTING SINGLE HEATER VENTING SINGLE HEATER VENTING SINGLE HEATER VENTING except as follows 1 The common vent size and tot...

Страница 39: ...15cm minimum Y Connector See Vent Sizing Table for diameter See Vent Sizing Table for diameter 1 2 12mm fall per 20 ft 6m toward vent terminal Flue Collar Adaptor Flue Collar Adaptor VENT SIZING TABL...

Страница 40: ...the air inlet screen must be maintained at all times In larger open areas of buildings infiltration normally is adequate to provide air for combustion 17 1 DIRECT OUTSIDE AIR FOR COMBUSTION Outside c...

Страница 41: ...g Table Vent Sizing Table and use the diameter indicated based on the number of heaters per duct Flue vent termination must be 1 ft 30 cm higher than combustion air inlet cap Combustion Air Intake SID...

Страница 42: ...eriod of approximately 15 seconds the gas valve is de energized and the control goes through an inter purge delay of approximately 60 seconds before another ignition attempt The control will attempt t...

Страница 43: ...sensing Heater OFF Thermostat turn off 30 secs post purge T7 Thermostat low fire Blower Red power light Ignition Air switch Gas valve low fire Flame sensing Amber valve light low fire Function ON Func...

Страница 44: ...ensor 17 Main Burner Orifice 18 Air Restrictor Plate 2 9 4 3 6 7 8 10 11 5 12 25 Note This panel must remain closed for burner operation Note This panel must remain closed for burner operation 30 3 32...

Страница 45: ...for any signs of damage fatigue or corrosion If there are any signs of damage to the gas connection or leaks found in the gas piping immediately stop using the heater until the gas pipe and connection...

Страница 46: ...broken continuity Check the first tube and reflector is there a hole Check TISS wire for a break if it is close to the terminal repair Otherwise replace TISS wire Replace heat exchanger tube reflector...

Страница 47: ...Replace ignition module Check flame sense wire does it have continuity Contact factory for assistance Replace flame sense wire Adjust terminal connection Restart troubleshooting No Yes Is the knob on...

Страница 48: ...ing Contact factory for assistance No Yes No No Yes Check vent and fresh air lengths are they within the maximum permissible No Yes Check air plate stamped part numbers Are they correct No Yes Check t...

Страница 49: ...sconnect electrical supply and Remove cover 1 2 Remove screw securing burner casting to the gas manifold 3 Disconnect Spark lead and sensing wire 4 Pull burner forward from the gas manifold and then o...

Страница 50: ...wires from gas valve Step 4 Remove 6 screws from end panel Rotate gas valve and manifold assembly slightly counter clockwise and slide out from housing Step 2 23 3 AIR SWITCH PRESSURE CHECK P1 P2 P1...

Страница 51: ...current which passes through the flame from the sensor to ground The minimum flame current necessary to keep the system from lockout is 0 7 microamps a Turn off heater at thermostat b Connect a meter...

Страница 52: ...S1 Error Mode Error Mode Error Mode Error Mode LED Indication LED Indication LED Indication LED Indication Internal Control Failure Internal Control Failure Internal Control Failure Internal Control F...

Страница 53: ...Plate see size requirements in Section 5 0 1 Burner Components Burner Components Burner Components Burner Components 15 42700500 Burner Investment Casting Machined 1 16 44146080 Manifold Support Brack...

Страница 54: ...els 75 50 100 65 1 48b 30186270 Air Switch set point 34 WC GREEN LABEL models 125 80 and above 1 Labels Manual Labels Manual Labels Manual Labels Manual 49 42848110 Label Nameplate Space Ray 1 50 4201...

Страница 55: ...54 58 59 49 59 60 51 56 65 66 67 68 2 Stage Thermostat 43269060 rev A HI C LO 3a 18a 3b 21a 4 6 6 GAS TYPE SUPPLY PRESSURE Pression de Sortie Type de Gaz MAXIMUM MINIMUM MANIFOLD PRESSURE Pression a...

Страница 56: ...Aluminized Steel ALC Calorized Aluminized Steel ALC Calorized Aluminized Steel 18 30504500 Flue Adapter Collar HRS Hot Rolled Steel HRS Hot Rolled Steel HRS Hot Rolled Steel HRS Hot Rolled Steel 19 44...

Страница 57: ...ible materials 43344990 July 2012 Installation Code and Annual Inspections Installation and Service of Space Ray equipment must be performed by a qualified contractor and conform with all requirements...

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