Southbend StratoSteam STRG-3D Скачать руководство пользователя страница 22

S

ERVICE

 

S

TRATO

S

TEAM 

G

AS 

C

OUNTERTOP 

S

TEAMER

 

P

AGE 

22

 OF 

56 O

WNER

M

ANUAL 

1189952

 

(10/08) 

T

ROUBLESHOOTING 

F

LOWCHARTS

,

 

P

ROCEDURES

,

 AND 

W

IRING 

D

IAGRAMS

 

Find the symptom below that corresponds to the malfunction, then turn to the corresponding page. Follow the 
flowchart on that page until the problem is solved. 

Troubleshooting Flowchart, Procedure, or Wiring Diagram 

Page 

Troubleshooting Flowchart: Steamer Not Heating Up, “Power” Light Is Not Lit 

24 

Troubleshooting Flowchart: Steamer Not Heating Up Properly or Not Cooking Properly, “Power” Light is Lit 

25 

Troubleshooting Flowchart: Buzzer Does Not Come On When Timer Runs Out 

26 

Troubleshooting Flowchart: Hot Surface Ignitor Glows Red, But Burners will Not Turn On 

27 

Troubleshooting Flowchart: Hot Surface Ignitor Does Not Glow Red, “Power” Light is Lit 

28 

Troubleshooting Flowchart: Not All Burners Ignite 

29 

Troubleshooting Flowchart: Burner Lights But Goes Out Within a Few Seconds 

30 

Troubleshooting Procedure: Power Switch Check 

31 

Troubleshooting Procedure: Timer and Buzzer Check 

32 

Troubleshooting Procedure: Door Switch Check 

33 

Troubleshooting Procedure: High Limit Thermostats Check 

34 

Troubleshooting Procedure: Water Solenoid Check 

35 

Wiring Diagram for 208/220/240 Volt and 115 Volt Models 

36 

H

OW THE 

S

TEAMER 

O

PERATES

 

Compared to steam cookers that have complicated boilers, a StratoSteam steamer is a very simple machine. The 
burners are integrated into the bottom plate of the cooking cavity, and begin to heat immediately as soon as the 
steamer is turned on. As water flows into the cooking cavity it covers the heated bottom plate and is converted to 
steam. There is no pressure in the steamer. From a cold start the steamer will heat up to cooking temperature in 
about 4 minutes. 

The internal components of the steamer are shown in Figure 10 on the next page. 

Turning the control lever to ON mechanically actuates the power switch, and so turns on power to the rest of the 
circuitry. The “Power” indicator light comes on. Turning the control lever to ON also mechanically closes the cooking-
cavity drain valve. 

The gas ignition system is energized (turning on the gas valve) if (1) the door is shut (as sensed by the door switch), 
and (2) the steamer is not overheated (as sensed by the high-limit thermostats). 

The flow of water into the cooking cavity is controlled by the water solenoid, which is energized (turning on the water) 
when the control lever is turned to ON and the door is shut. Hence, when cooking, water flows continuously into the 
cooking cavity. 

If a high-limit thermostat detects that the steamer is overheating, or detects low water (by sensing overheating), the 
ignition switch is de-energized (turning off the gas valve). Overheating may be caused by too little water entering the 
cavity, or by lime buildup inside the cavity reducing the conduction of heat to the water. 

During operation, excess heated water flows into the drain box where it mixes with a small stream of cold water that is 
continuously supplied to the drain box (to prevent the draining water from being too hot for the plumbing pipes). Water 
drains from the drain box out the water drain on the rear of the steamer. If the drain is clogged, water backing-up into 
the drain box will escape through the drain-box overflow vent on the rear of the steamer. 

Any excess steam is vented out the pressure-relief valve located at the top left rear corner of the steamer. 

The dial thermometer on the control panel is connected by a capillary tube to a sensor bulb located in the pressure-
relief vent. The thermometer does not affect the operation of the steamer. 

A mechanical timer activates a buzzer when the timer times out. The timer does not affect anything else! 

When the control valve is turned to OFF, power to the electric circuitry is turned off, which de-energizes the gas 
ignition circuit and so shuts off the IR gas heaters. Turning the control lever to OFF also de-energizes the water 
solenoid (turning off the water) and mechanically opens the drain valve, permitting all water to drain from the bottom 
of the cooking cavity. 

Содержание StratoSteam STRG-3D

Страница 1: ...erty damage injury or death Read installation operation and maintenance instructions thoroughly before installing or servicing this equipment 1100 Old Honeycutt Road Fuquay Varina NC 27526 USA www sou...

Страница 2: ...HAZARD Contact with hot surfaces will cause severe burns Always use caution when operating cooking appliances Stand back when opening the steamer door as hot steam or hot water may escape from the doo...

Страница 3: ...and STRG 5D The manual is divided into six sections Introduction 3 Specifications 4 Operation 7 Cleaning Maintenance 11 Installation 13 Service 20 Each steamer has two serial plates located on the ex...

Страница 4: ...e specifications and product design without notice Such revisions do not entitle the buyer to corresponding changes additions or replacements for previously purchased equipment This product is intende...

Страница 5: ...x Overflow Vent Drain Connection 1 NPT 24 611 6 152 23 3 4 606 Cabinet Base optional Model STRG 5D Model STRG 3D 2 52 29 1 2 749 37 1 2 953 including 8 204 minimum rear clearance Dimensions shown in i...

Страница 6: ...tural Gas 4 W C Propane Gas 10 W C INCOMING Natural Gas 7 W C Minimum Propane Gas 11 W C WATER REQUIREMENTS To meet warranty requirements the water supply must be as follows Connection 1 4 compression...

Страница 7: ...rily shuts off while the door is open Timer can be used as a reminder to the operator The timer does NOT turn the steamer on or off SHUTDOWN Turn lever to the OFF position The water in the bottom of t...

Страница 8: ...erve water and electricity during idle periods Timer Set for up to 60 minutes as a reminder to operator DOES NOT CONTROL STEAMER When buzzer sounds turn knob counterclockwise to silence the buzzer Pow...

Страница 9: ...r fish may be browned in an infra red or radiant broiler after steaming by brushing with melted margarine mixed with salad oil to give a golden brown color Save juices from steamed meat and poultry to...

Страница 10: ...3D Cooking Time minutes STRG 5D Cooking Time minutes Eggs 18 48 8 9 9 10 Potatoes Red 4 lbs 8 lbs 21 21 21 21 Rice 2 lbs 3 lbs 19 19 20 20 Shrimp Frozen 2 5 lbs 8 lbs 7 10 7 10 Corn Frozen 2 5 lbs 7...

Страница 11: ...allic pads in the steamer 1 Turn control lever to OFF and allow time for the steamer to drain and cool 2 Remove and clean pans 3 Remove and clean pan supports and cavity bottom cover Wash separately i...

Страница 12: ...y rubbing the surface with SCOTCH BRITE scouring pads or STAINLESS scouring pads DO NOT USE ORDINARY STEEL WOOL as any particles left on the surface will rust and further spoil the appearance of the f...

Страница 13: ...e NEC or ANSI NFPA70 NOTE In Canada the oven installation must conform with local codes or in the absence of local codes with the Natural Gas Installation Code CAN CGA B149 1 or the Propane Gas Instal...

Страница 14: ...ny tags or labels attached to the steamer until the steamer is installed and working properly 2 If the steamer was shipped on a wooden skid cut the banding strap holding the steamer to the wooden skid...

Страница 15: ...es of the steamer see Figure 5 5 Go on to Installation Step 3 Figure 5 Installation on Countertop STEP 2C MOUNTING ON CABINET BASE If the steamer is to be mounted on the optional cabinet base first at...

Страница 16: ...hort as possible There should be no horizontal piping between the steamer and the air gap above the open funnel The open funnel is intended to eliminate any water from entering the steamer because of...

Страница 17: ...PPM or less Hardness 2 grains 35 PPM or less pH 7 0 to 7 5 Chlorine and or bromine 1 PPM or less Connect a cold water line to the water inlet strainer on the back of the steamer as shown in Figure 6...

Страница 18: ...preciable drop Fluctuations of more than 25 on natural gas and 10 on propane gas will create problems and affect burner operation Contact your gas company for correct supply line sizes Purge the suppl...

Страница 19: ...BE PROPERLY GROUNDED IF THE RECEPTACLE IS NOT THE PROPER GROUNDING TYPE CONTACT AN ELECTRICIAN DO NOT REMOVE THE GROUNDING PRONG FROM THE PLUG Refer to the data plates located on the upper left front...

Страница 20: ...t 6 Wait four minutes then check that some water has covered the bottom of the cavity 7 Depress the door switch actuator rod and listen for an audible click Release the door switch actuator rod and li...

Страница 21: ...ANCE AND REPAIR A serial plate is located on the right side of the steamer near the top right corner A second serial plate is located on the rear of the steamer near the top left corner see Figure 1 o...

Страница 22: ...the circuitry The Power indicator light comes on Turning the control lever to ON also mechanically closes the cooking cavity drain valve The gas ignition system is energized turning on the gas valve i...

Страница 23: ...Buzzer behind panel Terminal Block Thermometer Control Lever On Off Power Switch behind panel Flame Sensor Rod Connecting Control Lever to Drain Valve IR Gas Heaters 4 Gas Valve Regulator Drain Box D...

Страница 24: ...eplace Power light and follow procedure Replace Power Cord Check continuity across Power Switch Is continuity present No Yes DISCONNECT POWER AT CIRCUIT BREAKER Remove right side panel for access Reco...

Страница 25: ...path for obstructions Turn steamer back on and wait 10 minutes High limit thermostats OK No Yes Replace high limit thermostats as necessary DISCONNECT POWER AT CIRCUIT BREAKER Check that water supply...

Страница 26: ...When Timer Runs Out Disconnect buzzer lead wires from the timer Buzzer does not come on when timer runs out Replace timer Replace buzzer Timer OK No Yes DISCONNECT POWER AT CIRCUIT BREAKER No Yes Doe...

Страница 27: ...n Hot surface ignitor glows red but burners will not turn on Open valve Is manual shutoff valve open Replace transformer Replace ignition module Position ignitor correctly Replace gas valve Is there 2...

Страница 28: ...oltage is present replace transformer If voltage is not present check Door Switch see page 33 Check connections to ignition module Replace ignitor module Replace ignitor Check wiring to ignitor Is the...

Страница 29: ...gas pressure to correct level Align burners and orifices Each orifice must inject gas down the direct center of the burner Make sure burner orifices are not clogged and are the correct size Natural G...

Страница 30: ...ner does not ignite ignition module will try three times and then lock out Replace ignition module Replace gas valve Check that flame sensor is properly positioned If it is and sensor current is still...

Страница 31: ...al board and the other test lead on Pin 3 of connector PL1 the socket half which is wired to the control panel 6 Check for continuity with control lever in OFF position there should not be continuity...

Страница 32: ...onnect from the timer the wire that leads to the buzzer 5 Disconnect connector PL1 to separate the other buzzer lead wire from the wiring harness 6 Place test leads between positions 1 and 3 on the ti...

Страница 33: ...r switch when the rod moves 4 Disconnect the wiring harness from the switch terminals at the two places shown above where the test probe tips are located 5 Place the test probes on the switch terminal...

Страница 34: ...T POWER AT CIRCUIT BREAKER 3 Remove left side panel 4 Disconnect wire B4 from left as shown above high limit thermostat 5 Disconnect wire B5 from right high limit thermostat 6 Disconnect remaining hig...

Страница 35: ...be approximately 800 ohms Replace if necessary 6 Apply waterline pressure to water inlet Water should not leak out of the compression fittings If necessary replace water solenoid Check to see that wat...

Страница 36: ...SERVICE STRATOSTEAM GAS COUNTERTOP STEAMER PAGE 36 OF 56 OWNER S MANUAL 1189952 10 08 Figure 23 Wiring Diagram for 115 Volt and 208 220 240 Volt Models HIGH LIMIT TSTATS...

Страница 37: ...end Authorized Service Agency Parts Diagram Page Door Assembly Parts for units built on or after January 7 2008 38 Door Assembly Parts for units built before January 7 2008 39 Structural Parts 40 Cont...

Страница 38: ...NEL EXTERIOR DOOR for STRG 5D 3 1183430 3 SCREW 10 32X1 4 SS RND HD 4 1189580 1 BRACKET DOOR LATCH COVER 5 1149902 2 SCREW 10X1 2 PHIL TRUSS HEAD 6 1189738 1 DOOR INS COVER S A for STRG 3D 1189739 1 D...

Страница 39: ...27 6 WASHER 10 LOCK SS 300 4 1146526 4 WASHER 10 FLAT 5 1185053 1 PANEL W A R2 STACKABLE 6 1185028 2 HINGE PLATE W A 7 1185115 1 GASKET DOOR R2 REDESIGN 8 1146268 2 BOLT 1 4 20X5 8 HEX HEAD SS 9 66004...

Страница 40: ...8 1189400 1 DOOR GASKET STRG 5D for units built on or after January 7 2008 4 1185072 1 1 DOOR SWITCH ASSEMBLY see page 45 for individual parts 5 1185036 1 1 FLOOR PANEL 6 1185103 1 SIDEWALL ASSEMBLY S...

Страница 41: ...STRATOSTEAM GAS COUNTERTOP STEAMER SERVICE OWNER S MANUAL 1189952 10 08 PAGE 41 OF 56 Figure 26 3 4 1 2 6 7 8 9 10 9 15 12 13 16 17 19 5 20 11 14 18 Structural Parts See parts list on previous page...

Страница 42: ...3 SCREW 6 32X3 8 SS PHIL PAN HD 10 1170350 1 LIGHT AMBER 240V SIGNAL 11 1185058 1 POLYPANEL CONTROL 12 1190842 1 FRONT PANEL W A for STRG 3D 1190843 1 FRONT PANEL W A for STRG 5D 13 1185782 2 BOLT SH...

Страница 43: ...P STEAMER SERVICE OWNER S MANUAL 1189952 10 08 PAGE 43 OF 56 Figure 27 5 6 1 2 7 8 9 10 11 12 15 16 13 14 17 18 19 20 21 23 22 24 3 4 25 Control Parts for units built on or after January 7 2008 See pa...

Страница 44: ...1 GUAGE THERMOMETER 2 IN 5 1170350 1 LIGHT AMBER 240V SIGNAL 6 1178388 1 VALVE LEVER W A 7 1177770 1 BUSHING VALVE LEVER MOUNT 8 1177865 1 NUT HEX 5 8 18 BRASS 9 1178276 1 CAM ACTUATOR 10 1178549 1 SC...

Страница 45: ...ered see page 40 Key Part Number Qty Description 1 1185070 1 ARM DOOR SW SWING STRATOSTEAM 2 1185071 1 BRACKET W A STRATOSTEAM DOOR SWITCH 3 1185195 1 SWITCH DOOR SPDT 15 AMP SUBMINIATURE 4 1146320 2...

Страница 46: ...T SURFACE IGNITOR 4 1175127 1 FLAME SENSOR 5 1185264 2 BRACKET BURNER HOLD DOWN 6 1175723 1 IGNITION MODULE 7 1172277 1 24V AC TRANSFORMER 8 1175547 1 GROUND LUG 9 1170335 1 6 POSITION TERMINAL BLOCK...

Страница 47: ...AS COUNTERTOP STEAMER SERVICE OWNER S MANUAL 1189952 10 08 PAGE 47 OF 56 Figure 30 3 4 1 2 5 6 7 8 9 10 13 14 11 12 15 16 17 Burner Assemblies Thermocouple and Ignition Module Parts See parts list on...

Страница 48: ...TER VALVE 115 VAC 5 1176384 1 NIPPLE CLOSE 1 8 NPT X 3 4 LONG 6 1184260 1 STRAINER Y IN LINE 1 8 NPT FEM 7 1184261 1 TEE 1 8 STREET 8 1184262 1 REDUCER 3 8 TO 1 8 MPT 9 1185149 1 TUBE 1 4 WATER INLET...

Страница 49: ...STRATOSTEAM GAS COUNTERTOP STEAMER SERVICE OWNER S MANUAL 1189952 10 08 PAGE 49 OF 56 Figure 31 Water Train Parts See parts list on previous page...

Страница 50: ...1183983 1 HINGE ASSEMBLY UPPER RIGHT 6 1183984 1 HINGE ASEMBLY LOWER RIGHT 1183986 1 HINGE ASSEMBLY LOWER LEFT 7 1184527 1 COVER 24 BASE BOTTOM 8 1185141 1 BODY SIDE CAB SS OPEN LT 9 1185144 1 PANEL...

Страница 51: ...STRATOSTEAM GAS COUNTERTOP STEAMER SERVICE OWNER S MANUAL 1189952 10 08 PAGE 51 OF 56 Figure 32 3 4 1 2 5 6 7 8 9 10 13 14 11 12 15 Cabinet Base Parts See parts list on previous page...

Страница 52: ...STRATOSTEAM GAS COUNTERTOP STEAMER PAGE 52 OF 56 OWNER S MANUAL 1189952 10 08 Notes...

Страница 53: ...STRATOSTEAM GAS COUNTERTOP STEAMER OWNER S MANUAL 1189952 10 08 PAGE 53 OF 56 Notes...

Страница 54: ...STRATOSTEAM GAS COUNTERTOP STEAMER PAGE 54 OF 56 OWNER S MANUAL 1189952 10 08 Notes...

Страница 55: ...STRATOSTEAM GAS COUNTERTOP STEAMER OWNER S MANUAL 1189952 10 08 PAGE 55 OF 56 Notes...

Страница 56: ...w maintenance We all recognize however that replacement parts and occasional professional service may be necessary to extend the useful life of this appliance When service is needed contact a Southben...

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